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Related Manuals for Amazone Tyrok 400
Summary of Contents for Amazone Tyrok 400
- Page 1 Original operating manual Trailed reversible plough Tyrok 400 Tyrok 400 V SmartLearning www.amazone.de...
- Page 2 Please enter the identification data of the implement. The identification data can be found on the rating plate.
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Page 3: Table Of Contents
Preparing the tractor 4.6.1 Positions of the warning symbols 6.1.3 Removing the protective varnish 4.6.2 Layout of the warning symbols 6.1.4 Preparing the central overload safety 4.6.3 Description of the warning symbols MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 4 Swivelling the plough body into transport position 10.1.3 Checking the condition of wear parts 6.4.4 Installing the rear lighting 10.1.4 Checking the bolted connections 10.1.5 Check the bolts on the headstock 10.1.6 Checking the wheels MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
- Page 5 Overview of lubrication points 10.4 Storing the implement 11 Loading the machine 11.1 Lifting the implement 11.2 Lashing the implement 12 Appendix 12.1 Bolt tightening torques 12.2 Other applicable documents 13 Directories 13.1 Index MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 7: About This Operating Manual
CAUTION Indicates a threat with low risk for light or moderately severe physical injuries. 1.1.2 Further instructions CMS-T-00002416-A.1 IMPORTANT Indicates a risk for damage to the implement. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 8: Instructions
CMS-T-005678-B.1 Reactions to instructions are marked with an arrow. Example: 1. Instruction 1 Reaction to instruction 1 2. Instruction 2 1.1.3.2 Alternative instructions CMS-T-00000110-B.1 Alternative instructions are introduced with the word "or". MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 9: Lists
Lists without an essential order are shown as a list with bullets. Example: Point 1 Point 2 1.1.5 Item numbers in figures CMS-T-000023-B.1 A framed number in the text, e.g. a 1 , indicates an item number in an adjacent figure. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 10: Other Applicable Documents
Your suggestions for improvement help us Technische Redaktion to create ever more user-friendly operating manuals. Postfach 51 Please send us your suggestions by post, fax or D-49202 Hasbergen email. Fax: +49 (0) 5405 501-234 E-Mail: td@amazone.de MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 11: Safety And Responsibility
2.1.2.1.1 Requirements for all persons working with the machine CMS-T-00002310-A.1 If the machine is used improperly, people can be injured or killed. To prevent accidents due to improper use, every person who works with MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 12 Farmers are basically familiar with working with agricultural implements and can instruct agricultural helpers in how to use the implements if necessary. They can perform odd tasks and simple maintenance and repair work on agricultural implements themselves. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
- Page 13 Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers. Do not let anybody ride on the machine. Do not let anybody climb onto the driving machine. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
- Page 14 Non-observance of the technical limits values of the machine can result in accidents and serious personal injury or even death. Moreover, the machine can be damaged. The technical limit values can be found in the Technical Data. Comply with the technical limit values. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
- Page 15 Missing warning symbols increase the risk of serious and lethal personal injury. Clean dirty warning symbols. Immediately replace any damaged and illegible warning symbols. Put the intended warning symbols on spare parts. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 16: Recognising And Preventing Dangers
Never look for leaks with your bare hands. Keep your body and face away from leaks. If liquids penetrate the body, consult a doctor immediately. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 17: Safe Operation And Handling Of The Machine
Use only suitable tractors for coupling and transporting the implement. When the implement is coupled onto the tractor, make sure that the tractor's connecting device meets the implement requirements. Couple the implement properly to the tractor. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 18 If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Check the lighting and identification for road travel for proper function. Remove coarse dirt from the implement. Follow the instructions in the section "Preparing the implement for road travel". MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 19: Safe Maintenance And Modification
To ensure that the operating permit remains valid in accordance with national and international regulations, ensure that the specialist workshop only uses conversion parts, spare parts and special equipment approved by AMAZONE. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 20 Remove the ignition key and carry it with you. Remove the key from the battery circuit breaker. Wait until all parts that are still running come to a stop and that hot parts cool down. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
- Page 21 Never linger under raised implement parts. If you have to work on or under raised machine parts, lower the implement parts or secure the raised implement parts with a mechanical support or hydraulic locking device. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
- Page 22 CMS-T-00002325-B.1 Special equipment, accessories, and spare parts Special equipment, accessories, and spare parts that do not meet AMAZONE requirements can impede the operational safety of the implement and cause accidents. Only use original parts or parts that meet AMAZONE requirements.
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Page 23: Intended Use
AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 24: Product Description
Traction assistance Hose cabinet Hydraulic operating unit Headstock 10 Rating plate Front universal joints 11 Front turning arm 12 Hydraulic front furrow adjustment element 13 Overload safety 14 Skimmer 15 Plough body MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 25: Function Of The Implement
Tyrok V. 4.3 Special equipment CMS-T-00006551-B.1 Special equipment is equipment that is not fitted on the implement or is only available in certain markets. The sales documents provide information on the MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 26: Protective Equipment
4.4 Protective equipment CMS-T-00006494-A.1 Stop tap for the running gear hydraulics to prevent undesired lowering of the implement. Stop taps of the turning hydraulics to secure the implement in transport position. CMS-I-00004828 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 27: Lighting And Identification For Road Travel
The lighting and identification for road travel can vary depending on national regulations. White reflector CMS-I-00004630 4.5.3 Lateral identification CMS-T-00006548-B.1 NOTE Yellow reflectors are mounted on the side at a maximum distance of 3 m. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 28: Warning Symbols
4.6.1 Positions of the warning symbols CMS-T-00006544-C.1 MD108 MD106 MD256 MD155 MD260 MD097 D 95 MD096 M 102 MD199 MD106 MD082 MD078 M 27 CMS-I-00004620 MD108 MD155 D 70 MD078 MD101 MD256 MD155 CMS-I-00004621 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 29: Layout Of The Warning Symbols
If you have to move marked parts with your hands, pay attention to the crushing areas. CMS-I-000074 Make sure that there is nobody standing in the danger area. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 30 Never look for leaks in hydraulic hose lines using your hand or fingers. Never attempt to plug leaks in hydraulic hose lines using your hand or fingers. If you are injured by hydraulic oil, consult a doctor immediately. CMS-I-000216 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
- Page 31 CMS-I-00002253 MD 106 Risk of crushing from the machine parts unintentionally lowering Before entering the danger area, secure raised machine parts with a hydraulic or mechanical locking device. CMS-I-00000427 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
- Page 32 CMS-I-00000450 MD 199 Risk of accident if the hydraulic system pressure is too high Only couple the implement to tractors with a maximum tractor hydraulic pressure of 210 bar. CMS-I-00000486 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
- Page 33 MD260 CMS-I-00004803 MD 270 Risk of injury for the whole body due to swivelling and rotating of the implement Make sure that there is nobody standing in the danger area. MD270 CMS-I-00005828 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 34: Rating Plates And The Ce Mark
Permissible technical trailer load for a drawbar trailer vehicle with pneumatic brake A0 Permissible technical drawbar load A1 Permissible technical axle load for axle 1 A2 Permissible technical axle load for axle 2 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 35: Implement Positions
CMS-T-00006542-A.1 CMS-I-00004827 Parking position Working position Transport position with lighting / headlands position without lighting 4.9 Plough body CMS-T-00006555-B.1 The plough bodies are selected depending on the soil properties and working conditions. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 36 The front furrow width is affected by the following factors: Inner track width of the tractor Working width of the plough CMS-I-00002674 Tilt Working depth MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 37: Shear Bolt Overload Safety
A shear bolt serves as an additional overload safety. The hydraulic overload safety is available in two versions: The overload safety with central adjustment of the tripping force The overload safety with decentralised adjustment of the tripping force MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 38: Headstock
Turning arms are located front and rear on the frame. Turning arms have the following functions: Turning plough bodies from one direction of travel to the other. Turning the plough into transport position and hydraulically locking it. CMS-I-00004830 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 39: Running Gear
The landside coulter cuts a clean furrow on heavy or stony soils, and can replace the disc coulter. The landside coulter reduces wear on the plough body. CMS-I-00004876 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 40: Landside Protector
CMS-I-00004875 4.19 Trashboards CMS-T-00006965-A.1 Trashboards prevent or reduce clogging. CMS-I-00004874 4.20 Hydraulic operating unit CMS-T-00006978-A.1 The hydraulic operating unit is controlled via the "blue" hydraulic control device. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 41: Packer Arm
De-activated, always for road travel Traction assistance Activated Lifting or lowering the implement Running gear Adjusting the working depth 4.21 Packer arm CMS-T-00006977-B.1 The packer arm picks up the hook linkage of the packer roller. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 42 Packer arm in traction position Adjustment bracket Packer arm holder Hydraulic coupling CMS-I-00004894 Packer arm in catch position CMS-I-00004895 Packer arm in transport position, secured with pin 1 . CMS-I-00005108 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 43: Threaded Cartridge
4 | Product description Threaded cartridge 4.22 Threaded cartridge CMS-T-00001776-E.1 The threaded cartridge contains the following items: Documents Aids CMS-I-00002306 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 44: Technical Data
5.2 Running gear CMS-T-00006521-A.1 400/55-22.5 Wheel size 500/45-22.5 500/60-22.5 AS 5.3 Permitted mounting categories CMS-T-00006519-A.1 Lower link mounting Category 3, Category 4 and Category 4N 5.4 Optimal working speed CMS-T-00006518-B.1 8-10 km/h MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 45: Performance Characteristics Of The Tractor
On left in direction of travel 15 % On right in direction of travel 15 % Up the slope and down the slope Up the slope 15 % Down the slope 15 % MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 46: Preparing The Machine
Front axle load of the operational tractor without mounted implement or ballast weights Rear axle load of the operational tractor without mounted implement or ballast weights Total weight of front-mounted implement or front ballast Drawbar load MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 47 F c T b 0,2 T b Vmin Vmin Vmin CMS-I-00003504 2. Calculate the actual front axle load. × × - × G a b T b F c Vtat Vtat Vtat CMS-I-00005422 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
- Page 48 Tyre load according to according to capacity for two tractor operating calculation tractor tyres manual ≤ Minimum front ballasting ≤ Total weight ≤ ≤ Front axle load ≤ ≤ Rear axle load MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 49: Preparing The Tractor
6. Adjust the lifting struts 1 to the same length. 7. Switch off the front axle suspension if possible. 6.1.3 Removing the protective varnish CMS-T-00005238-A.1 Before initial operation of the implement, remove the protective varnish from the plough bodies. CMS-I-00003763 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 50: Preparing The Central Overload Safety
1. Put the hand lever on the hydraulic accumulator. To open the hydraulic accumulator, turn the hand lever by 180°. 3. Then fasten the hand lever in parking position with the spring cotter pin. CMS-I-00004743 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 51: Configuring The Operating Hours Counter
3. Briefly remove the magnet and hold it back on the area. The third digit shown will be a "2". The display changes to time counting mode. The device is ready for operation. CMS-I-00006538 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 52: Coupling The Implement
The machine can be coupled in two different positions. For more manoeuvrability turn headstock forward. to improve the pull line and reduce lateral pull, turn headstock to the rear. 2. Adapt hose routing. CMS-I-00005119 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 53: Coupling The Lower Link
6.2.4 Coupling the top link CMS-T-00006987-A.1 1. Take top link pin out of the headstock support. NOTE Select the coupling point such that tractor top link and tractor lower link are as parallel as possible. CMS-I-00004899 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 54 5. Check whether the top link catch hooks 2 is correctly locked. CMS-I-00003706 6. Adjust the upper link length such that the universal joint is vertical. Universal joint is vertical. 7. Lift implement via 3-point hitch frame. CMS-I-00004897 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 55: Lift Parking Supports
Oil circulation until action is Momentary executed Free oil flow in the tractor control Floating unit Designation Function Tractor control unit Right Direction of Green Double-acting travel Left Greater Front furrow Yellow Double-acting width Smaller MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 56 Install the supplied coupling sleeve on the pressureless hydraulic oil return. 1. Depressurise the hydraulic system between the tractor and the implement using the tractor control unit. 2. Clean the hydraulic plugs. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 57: Coupling The Power Supply
Actuate the "green" tractor control unit. To lower the implement slightly for road transport, Actuate the "blue" tractor control unit. CMS-I-00004905 6. Bring switch tap for the running gear into position "0". MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 58: Installing The Rear Lighting
6.3.1 Manual adjustment of the working width of the plough bodies CMS-T-00006527-B.1 REQUIREMENTS The implement is in working position 1. The working width must be adjusted separately on each pair of plough bodies. CMS-I-00002675 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 59 7. Re-attach the caps on the screw holes. CMS-I-00004910 8. Repeat the procedure for all of the plough body pairs. 9. Take out the pin of the running gear working width adjustment element. CMS-I-00004909 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 60: Adjusting The Tilt Angle Of The Plough Relative To The Tractor
1 upward via the adjustment bracket To reduce the tilt angle, turn the stop downward via the adjustment bracket. CMS-I-00004914 3. Secure the adjustment bracket in parking position with the locking ring. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 61: Manual Adjustment Of The Plough Body Working Depth
Spacer elements of different thickness are available for adjustment. The set working depth can be read- out on the last spacer element. The scale values do not show the working depth in cm. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 62: Hydraulic Adjustment Of The Plough Body Working Depth
6.3.4 Hydraulic adjustment of the plough body working depth CMS-T-00006997-A.1 The working depth of the plough bodies is adjusted via the height of the tractor lower link and via the running gear wheel. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 63 Read edge 1 on the scale 4. Check the set working depth when working. 5. If necessary, correct the adjustment in operation. CMS-I-00004912 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 64: Preparing The Disc Coulter For Operation
6.3.5.2 Adjusting the lateral distance of the disc coulter CMS-T-00007006-D.1 The disc coulter runs parallel to the plough body landside. The lateral distance from the disc coulter to the plough body landside is 1 to 3 cm. CMS-I-00003712 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 65: Preparing The Skimmers For Operation
6.3.6 Preparing the skimmers for operation CMS-T-00006526-C.1 6.3.6.1 Adjusting the working depth of the skimmers CMS-T-00007384-B.1 The working depth of the skimmers is 1/3 of the working depth of the plough bodies. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 66 3. Turn the setting plate by 180° and place it on the other side of the skimmer bracket. The overlap increases or decreases by 6 mm. 4. Fasten the skimmer with the pin and secure with the locking ring. CMS-I-00005159 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 67: Setting The Tripping Force For The Central Overload Safety
Actuate the "blue" tractor control unit. 5. Select preload between 100 bar and 200 bar. Default value: 120 bar. 6. Move the switch tap of the overload safety to position "0". CMS-I-00004924 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 68: Adjusting The Tripping Force Of The Decentralised Overload Safety
When you depressurise the hydraulic overload safety, the plough bodies fall out of CMS-I-00004922 their mount. Select a preload of at least 100 bar for the overload safety. Always maintain pressure on the overload safety. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 69: Adjusting Traction Assistance
Lowering the implement automatically switches on the traction assistance. Lifting the implement switches off the traction assistance. Traction assistance is switched on when the switch tap is in position "1". MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 70 Actuate the "blue" tractor control unit. 7. Then read-off the set pressure of the traction assistance on the pressure gauge. To correct the pressure if necessary, repeat the adjustments. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 71: Adjusting The Packer Arm With Packer Catch Hooks
1. Hold packer arm on boom. 2. Pull out the pin 1 . 3. Peg pin at a different position in the hole group. 4. Secure the pin with a linch pin. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 72: Preparing The Machine For Road Travel
Keep the stop tap of the hydraulic overload safety closed. Maintain the pre-tension on the plough body unit of the overload safety. 6.4.2 Moving the packer arm into transport position CMS-T-00010177-A.1 Transport position CMS-I-00006947 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 73: Swivelling The Plough Body Into Transport Position
"yellow" tractor control unit. To swing the plough bodies into transport position, Actuate the "green" tractor control unit. To lower the implement slightly for road travel, Actuate the "blue" tractor control unit. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 74: Installing The Rear Lighting
6.4.4 Installing the rear lighting CMS-T-00007402-B.1 1. Place the rear lighting in the device. 2. Fix the rear lighting with the pin and secure. 3. Insert the plug for the power supply into the socket. CMS-I-00004936 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 75: Move Front Identification Into Transport Position
Preparing the machine for road travel 6.4.5 Move front identification into transport position CMS-T-00005199-D.1 1. Pull locking pin. 2. Swing front identification to the outside. 3. Ensure locking pin is engaged. CMS-I-00003729 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 76: Using The Implement
Risk of implement damage due to collision of components Before you swivel the plough bodies into working position, remove the rear lighting for road travel. 3. Ensure locking pin is engaged. CMS-I-00003729 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 77: Moving The Plough Bodies Into Working Position
Actuate the "green" tractor control unit. 8. Bring the tractor control unit "blue" into float position. 9. Plough the first furrow. To align the frame horizontally to the ground, Lower the implement using the tractor's lower links. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 78: Bring Packer Arm Into Working Position
7.5 Hydraulic adjustment of the plough body working width CMS-T-00007383-A.1 The scale provides orientation when adjusting the working width. To adjust the working width of the plough bodies, actuate the "red" tractor control unit. CMS-I-00005158 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 79: Adjusting The Front Furrow Width
Tighten the bolts once after 2 hours and then according to the specifications on the sticker. CMS-I-00003762 1. Bring the tractor control unit "blue" into float position. 2. Start ploughing. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 80: Turning On The Headlands
Actuate the "blue" tractor control unit. 7. Bring the tractor control unit "blue" into float position. To align the frame horizontally to the ground, Lower the implement using the tractor's lower links. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 81: Eliminating Faults
Use an interchangeable tip. The disc coulter is set too deep. Set the disc coulter shallower. Plough body not working The shear bolt of the overload see page 76 safety is broken. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 82 2. Tighten the bolt on the pivot point. 3. Insert and tighten the shear bolt and self-locking nut. NOTE Additional shear bolts and nuts can be found in the transport box. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 83: Parking The Implement
Risk of implement damage due to collision of components Before you swivel the plough bodies into working position, remove the rear lighting for road travel. 3. Ensure locking pin is engaged. CMS-I-00003729 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 84: Lower Parking Supports
9.4 Parking the implement on the plough bodies CMS-T-00006537-B.1 The implement is parked in working position on the plough bodies and the parking supports. CMS-I-00007039 REQUIREMENTS Implement in transport position 1. Open stop taps of the turning cylinders. CMS-I-00004907 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 85 To swing the plough bodies into working position, Actuate the "green" tractor control unit. To park the implement, Actuate the "blue" tractor control unit. CMS-I-00004905 8. Lower the implement using the tractor's lower link MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 86: Uncoupling The Implement
6. From the tractor seat, uncouple the tractor lower links from the implement. 7. Drive the tractor forward. 9.6 Uncoupling the power supply CMS-T-00001402-G.1 1. Pull out the plug 1 for the power supply. CMS-I-00001048 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 87: Disconnecting The Hydraulic Hose Lines
3. Disconnect the hydraulic hose lines 1 . 4. Put the dust caps on the hydraulic sockets. CMS-I-00001065 5. Hang the hydraulic hose lines 1 in the hose cabinet. CMS-I-00001250 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 88: Putting On The Safety Device Against Unauthorised Use
Putting on the safety device against unauthorised use 9.8 Putting on the safety device against unauthorised use CMS-T-00005090-B.1 1. Put the safety device against unauthorised use on the hitch device. 2. Put on the padlock. CMS-I-00003534 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 89: Repairing The Machine
Every 100 operating hours / Every 3 months Check the bolts on the headstock see page 87 Every 1000 operating hours / Every 12 months Checking the hub bearing see page 88 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 90: Checking The Hydraulic Hose Lines
Hydraulic hose lines must not be more than 6 years old. 3. Check the manufacturing date 1 . CMS-I-00000532 4. Have any worn, damaged or aged hydraulic hose lines immediately replaced at a specialist workshop. 5. Retighten loose bolted connections. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 91: Checking The Condition Of Wear Parts
Share tip Skimmer share Skimmer mouldboard Disc coulter CMS-I-00005065 Landside point Landside CMS-I-00005066 Trashboard Landside protector Landside coulter CMS-I-00005068 1. Check the condition of wear parts. 2. Replace wear parts that are worn. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 92: Checking The Bolted Connections
CMS-I-00003762 Bolted connections on the plough body: M12x35 12.9 M12 x 35 10.9 Check all bolts for tight fit. 120 Nm 145 Nm CMS-I-00005063 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 93: Check The Bolts On The Headstock
500/45-22.5 3.5 bar 600 Nm 400/55-22.5 4 bar 600 Nm 500/60-22.5 3 bar 600 Nm 1. Check the tyre pressure according to the specifications on the stickers. 2. Check the bolted connections. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 94: Checking The Hub Bearing
10.1.9 Checking the top link pin and lower link pin CMS-T-00002330-H.1 INTERVAL daily 1. Check the top link pins and lower link pins for cracks or broken areas. Permissible wear 2 mm 2. Replace the pins if there is significant wear. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 95: Cleaning The Implement
Always maintain a minimum distance of 500 mm between the high-pressure nozzle and the implement. Do not exceed a water pressure of 100 bar. Clean the machine with a high-pressure cleaner or a hot water high-pressure cleaner. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 96: Lubricating The Implement
Only grease the implement with the lubricants listed in the technical data. CMS-I-00002270 Press the dirty grease completely out of the bearings. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 97: Overview Of Lubrication Points
10 | Repairing the machine Lubricating the implement 10.3.1 Overview of lubrication points CMS-T-00006533-A.1 CMS-I-00005004 Every 50 operating hours CMS-I-00005003 CMS-I-00005002 CMS-I-00005001 CMS-I-00005000 MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 98 10 | Repairing the machine Lubricating the implement CMS-I-00004999 CMS-I-00004998 CMS-I-00004996 CMS-I-00004997 CMS-I-00004995 CMS-I-00004994 Tyrok 400V MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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Page 99: Storing The Implement
1. Clean the machine. 2. Protect unpainted components from corrosion using a suitable corrosion inhibitor. 3. Grease all lubrication points. Remove excess grease. 4. Park the implement in a sheltered place. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 100: Loading The Machine
Required load-bearing capacity per sling 4,000 kg 1. Attach the slings for lifting on the intended lashing points. 2. Slowly lift the implement. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 101: Lashing The Implement
1. Put the implement on the transport vehicle. 2. Attach the lashing straps at the marked points. 3. Lash down the implement in compliance with the national regulations for load securing. MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 102: Appendix
380 Nm 290 Nm 405 Nm 485 Nm 27 mm M18x1.5 325 Nm 460 Nm 550 Nm 410 Nm 580 Nm 690 Nm 30 mm M20x1.5 460 Nm 640 Nm 770 Nm MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 103: Other Applicable Documents
20.4 N 40.7 N 70.5 N 112 N 174 N 242 N 342 N 470 N 589 N 2.4 Nm 4.9 Nm 8.4 Nm 12.2 Other applicable documents CMS-T-00006213-A.1 Tractor operating manual MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... -
Page 104: Directories
Top link uncoupling Hydraulic operating unit Switch taps Disc coulter Adjusting the lateral distance Adjusting the swivelling range Identification Adjust the working depth Parking position 70, 77 Description Transport position Documents MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE... - Page 105 Protective device Lower link pin Stop taps checking Protective varnish Lubrication points Rating plate Mounting categories additional Rating plate on the implement Description Optimal working speed Rear axle load calculation Rear lighting MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
- Page 106 Top link pin checking Total weight calculation Tractor Calculating the required characteristics Tractor control unit Function Traffic safety equipment Parking position 70, 77 Transport position Trashboard Tyre inflation pressure checking Tyre load capacity calculation MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
- Page 108 AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de MG7196-EN-GB | G.1 | 26.07.2022 | © AMAZONE...
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