Graco Husky 2150e Operation
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Graco Husky 2150e Operation

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Operation
Husky™ 2150e
2150e
Husky™
Husky™
2150e
Electric
Electric
Electric - - - Operated
Operated Diaphragm
Operated
2–Inch
2–Inch pumps
2–Inch
pumps with
pumps
with electric
with
electric drive
electric
Not approved
approved for
for use
use in in in explosive
Not
Not
approved
for
use
Approvals
Approvals page
Approvals
page for
page
for
for more
more information.
more
Important
Important
Important Safety
Safety Instructions
Safety
Read all warnings and instructions in this manual and in your Husky
2150e Repair/Parts manual. Save
Maximum Working Pressure: 100 psi
(0.69 MPa, 6.9 bar)
See page 7 for approvals.
All manuals and user guides at all-guides.com
Diaphragm Pump
Diaphragm
drive for
drive
for fluid
for
fluid
fluid transfer
transfer applications.
transfer
explosive atmospheres
atmospheres or or or hazardous
explosive
atmospheres
information.
information. For
For professional
For
professional
professional use
Instructions
Instructions
Save these
Save
these
these instructions.
instructions.
instructions.
PROVEN QUALITY. LEADING TECHNOLOGY.
Pump
Pump
applications.
applications.
hazardous locations
locations unless
unless otherwise
hazardous
locations
unless
use only.
use
only.
only.
3A4068H
EN
otherwise stated.
stated. See
See
otherwise
stated.
See

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Summary of Contents for Graco Husky 2150e

  • Page 1 All manuals and user guides at all-guides.com Operation Husky™ 2150e 2150e Husky™ Husky™ 2150e 3A4068H Electric Electric Electric - - - Operated Operated Diaphragm Operated Diaphragm Diaphragm Pump Pump Pump 2–Inch 2–Inch 2–Inch pumps pumps pumps with with with electric electric electric drive drive...

  • Page 2: Table Of Contents

    Operation ............19 Dimensions ............29 Tighten Fasteners ........19 Technical Data ........... 38 Initial Configuration (AC with VFD) ....19 Flush the Pump Before First Use ....19 Graco Standard Husky Pump Warranty....44 Related Manuals Manuals Related Related Manuals...

  • Page 3: Warnings

    All manuals and user guides at all-guides.com Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
  • Page 4 All manuals and user guides at all-guides.com Warnings WARNING PRESSURIZED EQUIPMENT EQUIPMENT HAZARD HAZARD PRESSURIZED PRESSURIZED EQUIPMENT HAZARD Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow the Pressure Pressure Relief Pressure Relief Procedure...
  • Page 5 All manuals and user guides at all-guides.com Warnings WARNING THERMAL EXPANSION EXPANSION HAZARD HAZARD THERMAL THERMAL EXPANSION HAZARD Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

  • Page 6: Configuration Number Matrix

    All manuals and user guides at all-guides.com Configuration Number Matrix Configuration Number Number Matrix Matrix Configuration Configuration Number Matrix Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump.
  • Page 7 All manuals and user guides at all-guides.com Configuration Number Matrix Fluid Covers Covers and Seat Material Material Ball Ball Ball Material Material Material Diaphragm Diaphragm Diaphragm Material Material Material Manifold Fluid Fluid Covers Seat Seat Material Manifold Manifold Manifolds Manifolds Manifolds O O O - - - Rings Rings...

  • Page 8: Ordering Information

    Online Diaphragm Diaphragm Pump Pump Selector Selector Tool Tool at at at www.graco.com. . . Search for Selector. Selector. Use the Online Online Diaphragm Pump Selector Tool www.graco.com www.graco.com Selector. To Order...

  • Page 9: Installation

    Lower the installed position of the pump selecting and installing system components. Contact relative to the liquid level in the supply. your Graco distributor for assistance in planning a system to suit your needs. Always use Genuine b. Reduce the friction length of the suction Graco Parts and accessories.
  • Page 10 All manuals and user guides at all-guides.com Installation Figure 1 Typical Installation for pumps without a compressor System System System Components Components Components Accessories/Components Accessories/Components Not Accessories/Components Not Supplied Supplied Supplied Fluid inlet port Power cord to VFD Fluid outlet port Grounded, flexible air supply line Mounting feet Bleed-type master air valve...
  • Page 11 All manuals and user guides at all-guides.com Installation Figure 2 Typical installation of a pump with compressor System System System Components Components Components Accessories/Components Accessories/Components Not Accessories/Components Not Supplied Supplied Supplied Fluid inlet port Power cord to VFD Fluid outlet port Power cord to compressor Mounting feet Grounded, flexible fluid supply line...

  • Page 12: Mount The Pump

    Mounting pump without Gearmotor A pump without a Graco gearbox and motor will require a mounting platform to provide support for the customer-supplied motor and gearbox To avoid serious injury or death from toxic fluid or and provide alignment with the pump alignment...

  • Page 13: Ground The System

    Insert one end of a 12–gauge minimum ground wire behind the ground screw and tighten the screw securely. Connect the clamp end of the grounding wire to a true earth ground. A ground wire and clamp, Part 238909, is available from Graco. 3A4068H...

  • Page 14: Air Line

    All manuals and user guides at all-guides.com Installation Air Line Line Line Fluid Supply Supply Line Line Fluid Fluid Supply Line 1. Connect a grounded, flexible fluid hose (K) to Models that that Include Include a a a Compressor: Compressor: Models Models that...

  • Page 15: Electrical Connections

    All manuals and user guides at all-guides.com Installation Electrical Connections Connections Electrical Electrical Connections 6. Close the motor electrical box. Torque the bolts to 20 in-lb (2.2 N•m). Wire Wire Connections Wire Connections at at at the Connections the ATEX ATEX Motor ATEX Motor...
  • Page 16 All manuals and user guides at all-guides.com Installation Wire Connections Connections at at at the the Explosionproof Explosionproof Wire Wire Connections Explosionproof 1. Connect the wires to the motor. See Electrical Connections, page Motor Motor Motor (Motor (Motor Code (Motor Code Code D) D) 2.

  • Page 17: Leak Sensor Wiring

    Sensor Wiring Wiring Leak Leak Sensor Wiring 4. For a non-Graco VFD, perform the following: a. Attach the two leads to the detection circuit Follow these instructions to wire the Leak Sensor to in the VFD. a VFD. NOTE NOTE: Refer to the VFD manual for proper NOTE connection points.

  • Page 18: Compressor Wiring

    Follow these instructions to wire Graco Compressor 2. Install wiring system with proper connections (i.e. 24Y544 (120V) or 24Y545 (240V). conduit/fittings, power cable/cable grip) to the...

  • Page 19: Operation

    All manuals and user guides at all-guides.com Operation Operation Operation Operation Start and and Adjust Adjust the the Pump Pump Start Start Adjust Pump 1. Be sure the pump is properly grounded. See Ground The System, page 2. Check fittings to be sure they are tight. Use a compatible liquid thread sealant on male threads.

  • Page 20: Pressure Relief Procedure

    All manuals and user guides at all-guides.com Operation Pressure Relief Relief Procedure Procedure Pump Shutdown Shutdown Pressure Pressure Relief Procedure Pump Pump Shutdown Follow the Pressure Relief Procedure whenever you see this symbol. At the end of the work shift and before you check, adjust, clean, or repair the system, follow the Pressure Relief Procedure, page This equipment stays pressurized until pressure...

  • Page 21: Vfd Operation

    Control Panel Control Panel Panel NOTE: NOTE: NOTE: This information is specific to Graco’s VFD. For complete information about another manufacturer’s VFD, see the manufacturer’s instructions supplied with the VFD. STOP • The control panel display shows the status of the motor.

  • Page 22: Maintenance

    All manuals and user guides at all-guides.com Maintenance Maintenance Maintenance Maintenance Flushing Flushing and Flushing and Storage Storage Storage To avoid injury from fire, explosion, or electric shock, all electrical wiring must be done by a qualified electrician and comply with all local codes To avoid injury from fire, explosion, or electric and regulations.

  • Page 23: Torque Instructions

    All manuals and user guides at all-guides.com Torque Instructions Torque Torque Torque Instructions Instructions Instructions If fluid cover or manifold fasteners have been NOTE: NOTE: Always completely torque fluid covers before NOTE: loosened, it is important to torque them using the torquing manifolds.
  • Page 24 All manuals and user guides at all-guides.com Torque Instructions Polypropylene, Conductive Conductive Polypropylene, Polypropylene, PVDF PVDF Pumps Pumps Polypropylene, Polypropylene, Conductive Polypropylene, PVDF Pumps 1. Left/Right Fluid Covers 2. Inlet Manifold 3. Outlet Manifold Torque bolts to 200-210 in-lb Torque bolts to 150-160 in-lb Torque bolts to 150-160 in-lb (22.6–23.7 N•m) (17–18 N•m)

  • Page 25: Performance Charts

    All manuals and user guides at all-guides.com Performance Charts Performance Charts Charts Performance Performance Charts Test Conditions: Conditions: The pump was tested in water with Test Test Conditions: 2. Set the VFD frequency corresponding to the the inlet submerged. The air pressure was set at 100 desired flow rate.
  • Page 26 All manuals and user guides at all-guides.com Performance Charts Medium speed speed gear gear ratio ratio pumps pumps with with gearmotor gearmotor and and compressor compressor (14), (14), (15), (15), or or or Medium Medium speed gear ratio pumps with gearmotor compressor (14),...
  • Page 27 All manuals and user guides at all-guides.com Performance Charts Low speed speed gear gear ratio ratio pumps pumps with with gearmotor gearmotor and and compressor compressor (24), (24), (25), (25), or or or (26) (26) speed gear ratio pumps with gearmotor compressor (24),...
  • Page 28 All manuals and user guides at all-guides.com Performance Charts How to to to Calculate Calculate Your Your System’s System’s Net Net Positive Positive Suction Suction Head Head – – – Available Available Calculate Your System’s Positive Suction Head Available (NPSHa) (NPSHa) (NPSHa) For a given flow rate, there must be a minimum...

  • Page 29: Dimensions

    All manuals and user guides at all-guides.com Dimensions Dimensions Dimensions Dimensions Aluminum or cast iron pump with compressor 3A4068H...
  • Page 30 All manuals and user guides at all-guides.com Dimensions Aluminum or cast iron pump without compressor 3A4068H...
  • Page 31 All manuals and user guides at all-guides.com Table Table Table 1 1 1 Dimensions Dimensions Dimensions for for Aluminum Aluminum Aluminum Pumps Pumps Pumps Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm) (cm) Motor...
  • Page 32 All manuals and user guides at all-guides.com Table Table Table 2 2 2 Dimensions Dimensions Dimensions for for Cast Cast Cast Iron Iron Iron Pumps Pumps Pumps Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm) (cm)
  • Page 33 All manuals and user guides at all-guides.com Dimensions Polypropylene, Conductive Polypropylene, or PVDF pump with compressor 3A4068H...
  • Page 34 All manuals and user guides at all-guides.com Dimensions Polypropylene, Conductive Polypropylene, or PVDF pump without compressor 3A4068H...
  • Page 35 All manuals and user guides at all-guides.com Table Table Table 3 3 3 Dimensions Dimensions for Dimensions for Polypropylene, Polypropylene, Polypropylene, Conductive Conductive Polypropylene, Conductive Polypropylene, Polypropylene, or or or PVDF PVDF Pumps PVDF Pumps Pumps Motor and and Gearbox Gearbox Code Code –...
  • Page 36 All manuals and user guides at all-guides.com Dimensions Stainless steel pump with compressor Stainless steel pump without compressor 3A4068H...
  • Page 37 All manuals and user guides at all-guides.com Table Table Table 4 4 4 Dimensions Dimensions Dimensions for for Stainless Stainless Stainless Steel Steel Steel Pumps Pumps Pumps Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm) (cm)

  • Page 38: Technical Data

    All manuals and user guides at all-guides.com Technical Data Technical Technical Technical Data Data Data Husky Husky Electric Husky Electric Double Electric Double Diaphragm Double Diaphragm Diaphragm Pump Pump Pump Metric Metric Metric Maximum fluid working pressure 100 psi 0.69 MPa, 6.9 bar Air pressure operating range 20 to 100 psi 0.14 to 0.69 MPa, 1.4...
  • Page 39 All manuals and user guides at all-guides.com Technical Data Constant Torque Gear Ratio 26.77 Voltage 3–phase 230V / 3–Phase 460V Maximum Amperage Load 7.68 A (230V) / 3.84 A (460V) IE Rating AC, ATEX (04C) Power 7.5 HP 5.5 kW Number of Motor Poles 4–Pole Speed...
  • Page 40 All manuals and user guides at all-guides.com Technical Data Voltage 3–phase 230V / 3–Phase 460V Maximum Amperage Load 13.0 A (230V) / 6.5 A (460V) AC, Explosionproof (24D) Power 3.0 Hp 2.2 kW Number of Motor Poles 4–Pole Speed 1800 rpm (60 Hz) or 1500 rpm (50 Hz) Constant Torque Gear Ratio 26.77...
  • Page 41 All manuals and user guides at all-guides.com Weights Weights Weights Pump Material Motor/Gearbox Standard AC ATEX AC Flameproof AC No Gear- motor Fluid Center Section Section Aluminum Aluminum Ductile Iron Aluminum Conductive Aluminum Polypropylene Conductive Stainless Polypropylene Steel Polypropylene Aluminum Polypropylene Stainless Steel...
  • Page 42 All manuals and user guides at all-guides.com Technical Data Component/Model U.S. Metric Component/Model Component/Model U.S. U.S. Metric Metric Compressor 28 lb 13 kg Variable Frequency Drives (2 hp) Model Hp/kW Input Voltage Voltage Range Range Model Model Hp/kW Hp/kW Input Input Voltage Range...
  • Page 43 All manuals and user guides at all-guides.com California Proposition 65 California Proposition Proposition 65 California California Proposition CALIFORNIA RESIDENTS RESIDENTS CALIFORNIA CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm — www.P65warnings.ca.gov. WARNING: WARNING: 3A4068H...

  • Page 44: Graco Standard Husky Pump Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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