Graco Husky 2150e Operation Manual

Electric-operated diaphragm pump

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Operation (44 pages)

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Operation (44 pages)

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Operation

Husky™ 2150e

2150e

Husky™

2150e

Electric

Electric - - - Operated

Operated Diaphragm

Operated

2–Inch pumps

pumps with

with electric

electric drive

2–Inch

pumps

with

electric

Not approved

approved for

for use

use in in in explosive

Not

approved

for

use

Approvals

Approvals page

Approvals

page

page for

for more

for

more information.

Important Safety

Important

Safety Instructions

Safety

Read all warnings and instructions in this manual and in your Husky

2150e Repair/Parts manual. Save

Maximum Working Pressure: 100 psi

(0.69 MPa, 6.9 bar)

See page 7 for approvals.

Diaphragm Pump

Diaphragm

drive for

for fluid

fluid transfer

transfer applications.

drive

for

fluid

transfer

explosive atmospheres

atmospheres or or or hazardous

explosive

atmospheres

information.

information. For

For professional

For

professional use

professional

Instructions

Save

Save these

these instructions.

these

PROVEN QUALITY. LEADING TECHNOLOGY.

Pump

applications.

hazardous locations

locations unless

hazardous

locations

use only.

use

only.

instructions.

3A4068H

unless otherwise

otherwise stated.

stated. See

unless

otherwise

stated.

See

Table of Contents

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Summary of Contents for Graco Husky 2150e

Page 1 Operation Husky™ 2150e 2150e Husky™ Husky™ 2150e 3A4068H Electric Electric Electric - - - Operated Operated Diaphragm Operated Diaphragm Pump Diaphragm Pump Pump 2–Inch pumps pumps with with electric electric drive drive for for fluid fluid transfer transfer applications. applications. 2–Inch 2–Inch pumps...
Page 2: Table Of Contents
Operation ............19 Dimensions ............29 Tighten Fasteners ........19 Technical Data ........... 38 Initial Configuration (AC with VFD) ....19 Flush the Pump Before First Use ....19 Graco Standard Husky Pump Warranty....44 Related Manuals Manuals Related Related Manuals...
Page 3: Warnings
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Page 4 Warnings WARNING PRESSURIZED PRESSURIZED PRESSURIZED EQUIPMENT EQUIPMENT EQUIPMENT HAZARD HAZARD HAZARD Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow the Pressure Pressure Relief Pressure Relief Procedure Relief Procedure Procedure when you stop spraying/dispensing and before...
Page 5 Warnings WARNING THERMAL THERMAL THERMAL EXPANSION EXPANSION HAZARD EXPANSION HAZARD HAZARD Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
Page 6: Configuration Number Matrix
Configuration Number Matrix Configuration Configuration Configuration Number Number Matrix Number Matrix Matrix Check the identification plate (ID) for the Configuration Number of your pump. Use the following matrix to define the components of your pump. 2150A - - - E,A04AA1TPTPTP E,A04AA1TPTPTP - - - - - - 2150A 2150A...
Page 7 Configuration Number Matrix Fluid Fluid Fluid Covers Covers and Covers Seat Seat Seat Material Material Material Ball Ball Material Ball Material Material Diaphragm Diaphragm Material Diaphragm Material Material Manifold Manifold Manifold Manifolds O O O - - - Rings Rings Manifolds Manifolds Rings...
Page 8: Ordering Information
Use the Online Online Online Diaphragm Diaphragm Diaphragm Pump Pump Pump Selector Selector Selector Tool Tool at at at Tool www.graco.com www.graco.com. . . Search for Selector. www.graco.com Selector. Selector. To Order Order Replacement Order Replacement Parts Replacement Parts Parts Please call call your your distributor.
Page 9: Installation
Lower the installed position of the pump selecting and installing system components. Contact relative to the liquid level in the supply. your Graco distributor for assistance in planning a system to suit your needs. Always use Genuine b. Reduce the friction length of the suction Graco Parts and accessories.
Page 10 Installation Figure 1 Typical Installation for pumps without a compressor System System Components System Components Components Accessories/Components Accessories/Components Accessories/Components Not Not Supplied Supplied Supplied Fluid inlet port Power cord to VFD Fluid outlet port Grounded, flexible air supply line Mounting feet Bleed-type master air valve Air inlet port Air filter/regulator assembly...
Page 11 Installation Figure 2 Typical installation of a pump with compressor System System Components System Components Components Accessories/Components Accessories/Components Not Accessories/Components Not Supplied Supplied Supplied Fluid inlet port Power cord to VFD Fluid outlet port Power cord to compressor Mounting feet Grounded, flexible fluid supply line Air inlet port Fluid drain valve (may be required for your...
Page 12: Mount The Pump
Mounting pump without Gearmotor A pump without a Graco gearbox and motor will require a mounting platform to provide support for the customer-supplied motor and gearbox To avoid serious injury or death from toxic fluid or and provide alignment with the pump alignment...
Page 13: Ground The System
Insert one end of a 12–gauge minimum ground wire behind the ground screw and tighten the screw securely. Connect the clamp end of the grounding wire to a true earth ground. A ground wire and clamp, Part 238909, is available from Graco. 3A4068H...
Page 14: Air Line
Installation Air Line Line Fluid Supply Supply Line Line Line Fluid Fluid Supply Line 1. Connect a grounded, flexible fluid hose (K) to Models Models Models that that Include that Include a a a Compressor: Include Compressor: Compressor: the fluid inlet port. The port on pumps with An air line is already connected from the compressor aluminum, stainless steel, or cast iron fluid to the pump air inlet.
Page 15: Electrical Connections
Installation Electrical Connections Connections Electrical Electrical Connections 6. Close the motor electrical box. Torque the bolts to 20 in-lb (2.2 N•m). Wire Wire Connections Wire Connections at at at the Connections the ATEX ATEX Motor ATEX Motor Motor (Motor Code Code C) C) (Motor (Motor...
Page 16 Installation Wire Wire Wire Connections Connections at at at the Connections the Explosionproof Explosionproof Explosionproof 1. Connect the wires to the motor. See Electrical Connections, page Motor Motor Motor (Motor (Motor Code (Motor Code Code D) D) 2. Open the VFD’s electrical box. Install the wiring at the motor as follows: 3.
Page 17: Leak Sensor Wiring
Sensor Wiring Wiring Leak Leak Sensor Wiring 4. For a non-Graco VFD, perform the following: a. Attach the two leads to the detection circuit Follow these instructions to wire the Leak Sensor to in the VFD. a VFD. NOTE NOTE: Refer to the VFD manual for proper NOTE connection points.
Page 18: Compressor Wiring
Follow these instructions to wire Graco Compressor 2. Install wiring system with proper connections (i.e. 24Y544 (120V) or 24Y545 (240V). conduit/fittings, power cable/cable grip) to the...
Page 19: Operation
Operation Operation Operation Operation Start and and Adjust Adjust the the Pump Pump Start Start Adjust Pump 1. Be sure the pump is properly grounded. See Ground The System, page 2. Check fittings to be sure they are tight. Use a compatible liquid thread sealant on male threads.
Page 20: Pressure Relief Procedure
Operation Pressure Relief Relief Procedure Procedure Pump Shutdown Shutdown Pressure Pressure Relief Procedure Pump Pump Shutdown Follow the Pressure Relief Procedure whenever you see this symbol. At the end of the work shift and before you check, adjust, clean, or repair the system, follow the Pressure Relief Procedure, page This equipment stays pressurized until pressure is relieved manually.
Page 21: Vfd Operation
VFD Control Control Panel Control Panel Panel NOTE: NOTE: This information is specific to Graco’s NOTE: VFD. For complete information about another manufacturer’s VFD, see the manufacturer’s instructions supplied with the VFD. STOP • The control panel display shows the status of the motor.
Page 22: Maintenance
Maintenance Maintenance Maintenance Maintenance Flushing Flushing and Flushing and Storage Storage Storage To avoid injury from fire, explosion, or electric shock, all electrical wiring must be done by a qualified electrician and comply with all local codes To avoid injury from fire, explosion, or electric shock, always ground equipment and waste and regulations.
Page 23: Torque Instructions
Torque Instructions Torque Instructions Instructions Torque Torque Instructions NOTE: Always completely torque fluid covers before If fluid cover or manifold fasteners have been NOTE: NOTE: loosened, it is important to torque them using the torquing manifolds. following procedure to improve sealing. 1.
Page 24 Torque Instructions Polypropylene, Conductive Conductive Polypropylene, Polypropylene, PVDF PVDF Pumps Pumps Polypropylene, Polypropylene, Conductive Polypropylene, PVDF Pumps 1. Left/Right Fluid Covers 2. Inlet Manifold 3. Outlet Manifold Torque bolts to 200-210 in-lb Torque bolts to 150-160 in-lb Torque bolts to 150-160 in-lb (22.6–23.7 N•m) (17–18 N•m) (17–18 N•m)
Page 25: Performance Charts
Performance Charts Performance Charts Charts Performance Performance Charts Test Test Conditions: Test Conditions: Conditions: The pump was tested in water with 2. Set the VFD frequency corresponding to the the inlet submerged. The air pressure was set at 100 desired flow rate. Flow rates will increase with psi (6.9 bar).
Page 26 Performance Charts Medium speed speed gear gear ratio ratio pumps pumps with with gearmotor gearmotor and and compressor compressor (14), (14), (15), (15), or or or Medium Medium speed gear ratio pumps with gearmotor compressor (14), (15), (16) (16) (16) A A A Power Limit Curve B B B...
Page 27 Performance Charts Low speed speed gear gear ratio ratio pumps pumps with with gearmotor gearmotor and and compressor compressor (24), (24), (25), (25), or or or (26) (26) speed gear ratio pumps with gearmotor compressor (24), (25), (26) A A A Power Limit Curve B B B Net Positive Suction Head Required...
Page 28 Performance Charts How to to to Calculate Calculate Your Your System’s System’s Net Net Positive Positive Suction Suction Head Head – – – Available Available Calculate Your System’s Positive Suction Head Available (NPSHa) (NPSHa) (NPSHa) For a given flow rate, there must be a minimum of your system must be greater than the NPSHr to fluid head pressure supplied to the pump to prevent prevent cavitation and therefore increase efficiency...
Page 29: Dimensions
Dimensions Dimensions Dimensions Dimensions Aluminum or cast iron pump with compressor 3A4068H...
Page 30 Dimensions Aluminum or cast iron pump without compressor 3A4068H...
Page 31 Table Table 1 1 1 Dimensions Table Dimensions for Dimensions for Aluminum Aluminum Aluminum Pumps Pumps Pumps Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm) (cm) Motor Motor Gearbox Code Dimensions...
Page 32 Table 2 2 2 Dimensions Dimensions for for Cast Cast Iron Iron Pumps Pumps Table Table Dimensions Cast Iron Pumps Motor Motor Motor and and Gearbox Gearbox Gearbox Code Code Code – – – Dimensions Dimensions Dimensions shown shown shown in in in inches inches (cm) inches (cm)
Page 33 Dimensions Polypropylene, Conductive Polypropylene, or PVDF pump with compressor 3A4068H...
Page 34 Dimensions Polypropylene, Conductive Polypropylene, or PVDF pump without compressor 3A4068H...
Page 35 Table Table 3 3 3 Dimensions Table Dimensions Dimensions for for Polypropylene, Polypropylene, Polypropylene, Conductive Conductive Conductive Polypropylene, Polypropylene, Polypropylene, or or or PVDF PVDF PVDF Pumps Pumps Pumps Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm)
Page 36 Dimensions Stainless steel pump with compressor Stainless steel pump without compressor 3A4068H...
Page 37 Table Table 4 4 4 Dimensions Table Dimensions for Dimensions for Stainless Stainless Stainless Steel Steel Steel Pumps Pumps Pumps Motor and and Gearbox Gearbox Code Code – – – Dimensions Dimensions shown shown in in in inches inches (cm) (cm) Motor Motor...
Page 38: Technical Data
Technical Data Technical Data Data Technical Technical Data Husky Electric Electric Double Double Diaphragm Diaphragm Pump Pump Husky Husky Electric Double Diaphragm Pump Metric Metric Metric Maximum fluid working pressure 100 psi 0.69 MPa, 6.9 bar Air pressure operating range 20 to 100 psi 0.14 to 0.69 MPa, 1.4 to 6.9 bar...
Page 39 Technical Data Constant Torque 26.77 Gear Ratio Voltage 3–phase 230V / 3–Phase 460V Maximum Amperage Load 7.68 A (230V) / 3.84 A (460V) IE Rating AC, ATEX (04C) Power 7.5 HP 5.5 kW Number of Motor Poles 4–Pole Speed 1800 rpm (60 Hz) or 1500 rpm (50 Hz) Constant Torque Gear Ratio 11.88...
Page 40 Technical Data Voltage 3–phase 230V / 3–Phase 460V Maximum Amperage Load 13.0 A (230V) / 6.5 A (460V) AC, Explosionproof (24D) Power 3.0 Hp 2.2 kW Number of Motor Poles 4–Pole Speed 1800 rpm (60 Hz) or 1500 rpm (50 Hz) Constant Torque Gear Ratio 26.77...
Page 41 Weights Weights Weights Pump Material Motor/Gearbox Standard AC ATEX AC Flameproof AC No Gear- motor Fluid Center Section Section Aluminum Aluminum Ductile Iron Aluminum Conductive Aluminum Polypropylene Conductive Stainless Polypropylene Steel Polypropylene Aluminum Polypropylene Stainless Steel PVDF Aluminum PVDF Stainless Steel Stainless Aluminum...
Page 42 Technical Data Component/Model U.S. Metric Component/Model Component/Model U.S. U.S. Metric Metric Compressor 28 lb 13 kg Variable Frequency Drives (2 hp) Model Model Model Hp/kW Hp/kW Hp/kW Input Input Voltage Input Voltage Voltage Range Range Range Nominal Nominal Output Nominal Output Output Voltage Voltage...
Page 43 California Proposition 65 California Proposition Proposition 65 California California Proposition CALIFORNIA RESIDENTS RESIDENTS CALIFORNIA CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm — www.P65warnings.ca.gov. WARNING: WARNING: 3A4068H...
Page 44: Graco Standard Husky Pump Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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