Toro 30839 Operator's Manual
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Toro 30839 Operator's Manual

Toro 30839 Operator's Manual

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Form No. 3363-247 Rev B
Groundsmaster
®
3500-D and
3505-D Traction Units
Model No. 30826—Serial No. 310000001 and Up
Model No. 30839—Serial No. 310000001 and Up
Model No. 30843—Serial No. 310000001 and Up
To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Original Instructions (EN)

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Summary of Contents for Toro 30839

  • Page 1 Model No. 30826—Serial No. 310000001 and Up Model No. 30839—Serial No. 310000001 and Up Model No. 30843—Serial No. 310000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)

  • Page 2: Introduction

    You are responsible for operating worthy of special attention. the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts,...

  • Page 3: Table Of Contents

    1 Activating, Charging, and Connecting the Belt Maintenance............ 43 Battery ............14 Servicing the Engine Belts ........43 2 Checking the Angle Indicator(Models 30839 Controls System Maintenance......... 44 and 30843 only) ..........16 Adjusting the Throttle ........44 3 Install CE Decals ..........16 Hydraulic System Maintenance .......

  • Page 4: Safety

    Safety ◊ Inadequate braking ◊ The type of machine is unsuitable for the task This machine meets or exceeds CEN standard EN ◊ Lack of awareness of the effect of ground 836:1997 (when appropriate decals applied), and conditions, especially slopes ANSI B71.4-2004 specifications in effect at the time ◊...
  • Page 5 • Before attempting to start the engine, disengage all – Before checking, cleaning, or working on the blade attachment clutches, shift into neutral, and mower engage the parking brake. Only start the engine from – After striking a foreign object or if an abnormal the operator’s position.

  • Page 6: Toro Mower Safety

    Engine exhaust contains carbon monoxide, which is an odorless, deadly poison that can kill you. Do • On models 30839 and 30843, the slope angle at not run engine indoors or in an enclosed area. which the machines will tip is dependent on many...

  • Page 7: Sound Power Level

    Do not exceed a 20 settings. To ensure safety and accuracy, have an degree side hill slope angle because the risk of a Authorized Toro Distributor check the maximum rollover and serious injury or death is very high. engine speed with a tachometer.

  • Page 8: Safety And Instructional Decals

    Measured vibration level for right hand = 0.5 m/s Whole Body Measured vibration level for left hand = 0.7 m/s Measured vibration level = 0.44 m/s Uncertainty Value (K) = 0.5 m/s Uncertainty Value (K) = 0.5 m/s Measured values were determined according to the Measured values were determined according to the procedures outlined in EN 836.
  • Page 9 93-6681 1. Cutting/dismemberment—hazard, fan-stay away from moving parts. 104-1086 Models 30826 & 30843 only 1. Height of cut 106-6753 104-0484 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Cutting/dismemberment hazard of hand or foot, mower blade—stay away from moving parts.
  • Page 10 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystandersa safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; 104-5181 smoking. explosive gases can CE only cause blindness and other injuries 1.
  • Page 11 104-5191 Models 30839 and 30826 1. Engage the power take off 5. Raise the cutting units. 9. Engine—run 13. Slow (PTO). 2. Disengage the power take 6. Move the cutting units to 10. Engine—start off (PTO). the left. 3. Lower the cutting units.
  • Page 12 108-9006 Models 30843 1. Engage the power take off 4. Raise the cutting units. 7. Engine—run 10. Continuous variable setting (PTO). 2. Disengage the power take 5. Move rear ward to lock the 8. Engine—start 11. Slow off (PTO). lift lever. 3.
  • Page 13 117-5103...

  • Page 14: Setup

    Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Check the angle indicator (Models Inclinometer 30839 and 30843 only) Warning decal (104–5181) Install CE decals, if required. Lock bracket Rivet Washer Install the Hood Latch (CE).

  • Page 15: Activating, Charging, And Connecting The Battery

    3. Remove the filler caps from the battery and slowly fill each cell until electrolyte is just above the plates. 4. Install the filler caps and connect a 3 to 4 amp battery charger to the battery posts. Charge the battery at a Activating, Charging, and rate of 3 to 4 amperes for 4 to 8 hours.

  • Page 16: Checking The Angle Indicator(Models 30839 And 30843 Only)

    8. Coat both battery connections with Grafo 112X 4. If the angle indicator does not read zero degrees, (skin over) grease, Toro Part No. 505-47, petroleum loosen the two screws and nuts securing the angle jelly, or light grease to prevent corrosion.

  • Page 17: Installing The Hood Latch (Ce Only)

    Installing the Hood Latch (CE Only) Parts needed for this procedure: Lock bracket G012629 Rivet Figure 7 Washer 1. CE lock bracket 2. Bolt and nut assembly Screw, 1/4 x 2 inches Locknut, 1/4 inch 4. Align the washers with the holes on the inside of the hood.

  • Page 18: Installing The Exhaust Guard (Ce Only)

    Installing the Exhaust Guard Adjusting the Lift Arms (CE Only) No Parts Required Parts needed for this procedure: Procedure Exhaust guard 1. Start the engine, raise the cutting units, and check to Self-tapping screw ensure that the clearance between each lift arm and the floor plate bracket is 0.18 to 0.32 inches (5 to 8 mm) (Figure 11).

  • Page 19: Rear Ballast

    No Parts Required mm) (Figure 14). Procedure Models 30843 and 30839 conform to CEN standard EN 836:1997 and ANSI standard B71.4-2004 standard when 50 lbs. (22.6 kg) of calcium chloride ballast is added to the rear wheels. Model 30826 conforms to CEN standard EN 836:1997 and ANSI standard B71.4-2004...

  • Page 20: Product Overview

    Then push the lever forward to tighten. Indicator Slot Models 30839 & 30826 only The slot in the operator platform (Figure 16) indicates when the cutting units are in the center position. Angle Indicator Models 30839 &...
  • Page 21 Fuel Gauge Raise position. The fuel gauge (Figure 19) registers the amount of fuel On Models 30839 & 30826, move the lever to the right in the tank. or left to move the cutting units in the same direction. This should only be done when the cutting units are raised or if they are on the ground and the machine is moving.

  • Page 22: Specifications

    A selection of Toro approved attachments and accessories are available for use with the machine to Note: Toro Premium Engine oil is available from your enhance and expand its capabilities. Contact your distributor in either 15W-40 or 10W-30 viscosity. See Authorized Service Dealer or Distributor or go to the parts catalog for part numbers.

  • Page 23: Filling The Fuel Tank

    3. Push the dipstick down into the dipstick tube and • Painted surfaces may be damaged by biodiesel make sure that it is seated fully. Pull the dipstick out blends. and check the oil level. • Use B5 (biodiesel content of 5%) or lesser blends 4.

  • Page 24: Checking The Cooling System

    The capacity of the cooling system is approximately catalog or Toro distributor for part numbers.) 6 qt (5.7 l). Alternate fluids: If the Toro fluid is not available, other CAUTION fluids may be used provided they meet all the following material properties and industry specifications.

  • Page 25: Checking The Tire Pressure

    Note: Maintain the recommended pressure in all tires Toro Biodegradable Hydraulic Fluid (Available in 5 to ensure a good quality of cut and proper machine gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) performance.

  • Page 26: Bleeding The Fuel System

    starts. The key will move automatically to the DANGER On/Run position. Under certain conditions, diesel fuel and fuel Important: To prevent overheating of the vapors are highly flammable and explosive. A starter motor, do not engage the starter longer fire or explosion from fuel can burn you and than 15 seconds.

  • Page 27: Checking The Interlock System

    In case of an emergency, the machine can be towed for Output circuits are energized by an appropriate set of a short distance; however, Toro does not recommend input conditions. The three outputs include PTO, ETR, this as a standard procedure.
  • Page 28 The decal on the SCM only includes symbols. Three other LED’s are inputs. The chart below identifies the LED output symbols are shown in the output box. All symbols. Figure 28 Here are the logical troubleshooting steps for the SCM 5.

  • Page 29: Operating Tips

    To troubleshoot, turn on the key without starting the engine. Identify the specific function that does not work and work across the logic chart. Inspect the General Tips for Models 30839 and condition of each input LED’s to ensure it matches the 30843 logic chart.
  • Page 30 • If a person appears in or near the operating area, Reference Aftercut Appearance Troubleshooting Guide stop the machine, and do not start it again until the available at www.Toro.com area is cleared. The machine is designed for one person. Never let anyone else ride on the machine with you.
  • Page 31 General Tips for Model 30826 • Practice driving around obstacles with the cutting units up and down. Be careful when driving between narrow objects so you do not damage the DANGER machine or cutting units. The slope angle at which the machine will tip is •...
  • Page 32 Check Condition of cutting unit a tree or other object in the distance and drive straight toward it. Make sure cutting chambers are in good condition. • As soon as the front cutting units reach the edge of Straighten any bends in chamber components to assure the mowing area, lift the cutting units and perform correct blade tip/chamber clearance.

  • Page 33: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel nuts. After the first hour • Torque the wheel nuts. • Check the condition and tension of all belts. After the first 10 hours •...

  • Page 34: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the engine oil level. Check the cooling system fluid level.

  • Page 35: Service Interval Chart

    Service Interval Chart Figure 29 Premaintenance Procedures Removing the Hood The hood may be easily removed to ease maintenance procedures in the engine area of the machine. 1. Unlatch and raise the hood. Figure 30 2. Remove the hairpin cotter securing the hood pivot 1.

  • Page 36: Lubrication

    Lubrication Greasing the Bearings And Bushings Service Interval: Every 50 hours (Lubricate all bearings and bushings daily when conditions are dusty and dirty.) Every 500 hours/Yearly (whichever comes first) The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease.
  • Page 37 • Left front lift arm pivot and lift cylinder (2) (Figure 36) Figure 39 • Belt tension pivot (Figure 40) Figure 36 • Right front lift arm pivot and lift cylinder (2) (Figure 37) Figure 40 • Steering cylinder (Figure 41). Figure 37 •...

  • Page 38: Engine Maintenance

    (40 psi, clean and dry) to help remove large Note: The flush fittings on the rollers (Figure 30) accumulations of debris packed between outside of require a grease gun nozzle adapter. Order Toro primary filter and the canister. Avoid using high Part No. 107-1998 from your Authorized Toro pressure air which could force dirt through the filter Distributor.

  • Page 39: Changing The Engine Oil And Filter

    Figure 47 1. Engine oil drain plug Figure 46 1. Primary filter 2. Remove the oil filter (Figure 48). Apply a light coat of clean oil to the new filter seal before screwing it on. Do not overtighten. 5. Inspect the new filter for shipping damage, checking the sealing end of the filter and the body.

  • Page 40: Fuel System Maintenance

    Changing the Fuel Filter Fuel System Canister Maintenance Service Interval: Every 400 hours Servicing the Fuel Tank 1. Clean the area where the filter canister mounts (Figure 49). Service Interval: Every 2 years—Drain and clean the 2. Remove the filter canister and clean the mounting fuel tank.

  • Page 41: Electrical System Maintenance

    Electrical System terminals separately. Reconnect the cables, positive (+) cable first, and coat the terminals with petroleum jelly. Maintenance WARNING Caring for the Battery CALIFORNIA Proposition 65 Warning Service Interval: Every 25 hours—Check the electrolyte level. (If machine is in Battery posts, terminals, and related storage, check every 30 days.) accessories contain lead and lead compounds,...

  • Page 42: Drive System Maintenance

    Drive System Cooling System Maintenance Maintenance Cleaning the Engine Cooling Adjusting the Traction Drive System for Neutral Service Interval: Before each use or daily If the machine moves when the traction pedal is in the neutral position, the traction cam must be adjusted. Remove debris from the oil cooler and radiator daily.

  • Page 43: Brake Maintenance

    Brake Maintenance Belt Maintenance Servicing the Engine Belts Adjusting the Parking Brake Service Interval: After the first 10 hours—Check the Service Interval: Every 200 hours—Check the parking condition and tension of all belts. brake adjustment. Every 100 hours—Check the 1. Loosen the set screw securing the knob to the condition and tension of all belts.

  • Page 44: Controls System Maintenance

    Controls System Maintenance Adjusting the Throttle 1. Position the throttle lever rearward so it stops against the control panel slot. 2. Loosen the throttle cable connector on the injection pump lever arm (Figure 57). Figure 56 1. Hydrostat drive belt 2.

  • Page 45: Hydraulic System Maintenance

    Service Interval: After the first 10 hours Every 200 hours/Yearly (whichever comes first) Use a genuine Toro replacement filter, Part No. 86-3010. Important: Use of any other filter may void the warranty on some components. 1. Position the machine on a level surface, lower the cutting units, stop the engine, engage the parking brake, and remove the key from the ignition switch.

  • Page 46: Checking The Hydraulic Lines And Hoses

    E. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. F. Either store it on the shelf or on the machine in a cool area.
  • Page 47 Engine 1. Drain the engine oil from the oil pan and replace the drain plug. 2. Remove and discard the oil filter. Install a new oil filter. 3. Refill the oil pan with approximately 4 qt (3.8 l) of SAE15W-40 motor oil. 4.

  • Page 48: Schematics

    Schematics G008924 Electrical Schematic (Rev. A)
  • Page 49 G008925 Hydraulic Schematic (Rev. A)
  • Page 50 Notes:...
  • Page 51 Notes:...
  • Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

Groundsmaster 3505-d30826Groundsmaster 3500-d30843

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