Related Manuals for Toro 30839N
Summary of Contents for Toro 30839N
- Page 1 Form No. 3374-318 Rev A Groundsmaster ® 3500-D Traction Unit Model No. 30839N—Serial No. 313000001 and Up *3374-318* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. -
Page 3: Table Of Contents
Changing the Hydraulic Filter........38 Safety ................4 Changing the Hydraulic Fluid........38 Safe Operating Practices........... 4 Checking the Hydraulic Lines and Hoses....39 Toro Mower Safety ..........6 Storage ................39 Safety and Instructional Decals ......... 7 Storing the Battery..........39 Setup ................11 Preparation for Seasonal Storage ......39 1 Activating, Charging, and Connecting the Schematics ..............41... -
Page 4: Safety
Preparation Safety • While mowing, always wear substantial footwear, long trousers, hard hat, safety glasses, and hearing protection. This machine meets or exceeds ANSI B71.4-2004 Long hair, loose clothing, or jewelry may get tangled specifications in effect at the time of production when in moving parts. - Page 5 • – Do not stop or start suddenly when going up or Look behind and down before backing up to be sure of downhill. a clear path. • – Keep machine speeds low on slopes and during tight Slow down and use caution when making turns and turns.
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Page 6: Toro Mower Safety
Toro Mower Safety must not move. If movement is evident, refer to the Maintenance section of this manual to adjust the traction The following list contains safety information specific to Toro drive. products or other safety information that you must know that is not included in the standards. -
Page 7: Safety And Instructional Decals
• To ensure optimum performance and continued safety removed within a few hours by a doctor familiar with this certification of the machine, use only genuine Toro form of injury or gangrene may result. replacement parts and accessories. Replacement parts •... - Page 8 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 106-6753 2. No fire, open flame, or 7. Wear eye protection; 1. Thrown object hazard—keep bystanders a safe distance smoking.
- Page 9 104-5191 1. Engage the power take off 5. Raise the cutting units. 9. Engine—run 13. Slow (PTO). 2. Disengage the power take 6. Move the cutting units to 10. Engine—start off (PTO). the left. 3. Lower the cutting units. 7. Move rear ward to lock the 11.
- Page 10 106-9290 1. Inputs 5. In seat 9. Outputs 13. Start 2. Not active 6. Power Take-off (PTO) 10. Power Take Off (PTO) 14. Power 3. High temperature shutdown 7. Parking brake Off 11. Start 4. High temperature warning 8. Neutral 12.
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Inclinometer Check the angle indicator – No parts required Adjust the lift arms. – No parts required Rear ballast. Media and Additional Parts Description Qty. -
Page 12: Checking The Angle Indicator
Charging the battery produces gasses that can 8. Coat both battery connections with Grafo 112X (skin over) grease, Toro Part No. 505-47, petroleum jelly, or explode. light grease to prevent corrosion. • Keep sparks and flames away from battery. -
Page 13: Adjusting The Lift Arms
If the clearance is not in this range, adjust it as follows: A. Back off the stop bolts (Figure 7). Figure 5 1. Angle indicator Figure 7 3. If the inclinometer does not read zero degrees, move 1. Stop bolt 3. -
Page 14: Rear Ballast
Product Overview Controls Figure 9 1. Wear bar 2. Bumper strap If the clearance is not in this range, adjust the rear cylinder as follows: Note: If the rear lift arm clunks during transport, clearance can be reduced. A. Lower the cutting units and back off the jam nut on the cylinder (Figure 10). - Page 15 Tilt Steering Lever Cutting Unit Drive Switch Pull the tilt steering lever (Figure 11) back to tilt the steering The cutting unit drive switch (Figure 13) has two positions: wheel to the desired position. Then push the lever forward Engage and Disengage. The rocker switch operates a solenoid to tighten.
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Page 16: Specifications
A selection of Toro approved attachments and accessories are available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Figure 14 1. -
Page 17: Operation
Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) (<500 ppm) or ultra low (<15 ppm) sulfur content. The Note: Toro Premium Engine oil is available from your minimum cetane rating should be 40. Purchase fuel in distributor in either 15W-40 or 10W-30 viscosity. See the quantities that can be used within 180 days to ensure fuel parts catalog for part numbers. -
Page 18: Checking The Cooling System
3. Fill the tank to the bottom of the filler neck. Do not overfill. Install the cap. 4. To prevent a fire hazard, wipe up any fuel that may have spilled. Figure 18 Figure 17 1. Access panel 3. Oil cooler 2. -
Page 19: Checking The Hydraulic System
Toro Biodegradable Hydraulic Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluid: Mobil EAL 224H This is vegetable–oil based biodegradable oil tested and approved by Toro for this model. This fluid is not as... -
Page 20: Torquing The Wheel Nuts
Turn the steering wheel to the left and right to check DANGER steering response; then shut the engine off and check Low tire pressure decreases machine side hill for oil leaks, loose parts, and any other noticeable stability. This could cause a rollover, which may malfunctions. -
Page 21: Checking The Interlock System
Towing the Traction Unit In case of an emergency, the machine can be towed for a short distance; however, Toro does not recommend this as a standard procedure. Important: Do not tow the machine faster than 2 to 3 MPH (3 to 4 km/h) because the drive system may become damaged. - Page 22 START. Output LED’s monitor relay condition indicating the The SCM does not connect to an external computer or hand presence of voltage at one of three specific output terminals. held device, can not be re–programmed, and does not record intermittent fault troubleshooting data. Output circuits do not determine output device integrity so electrical troubleshooting includes output LED inspection The decal on the SCM only includes symbols.
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Page 23: Operating Tips
Operating Tips • (–) Indicates a circuit closed to ground. – LED ON • (O) Indicates a circuit open to ground or de–energized General Tips – LED OFF • (+) Indicates an energized circuit (clutch coil, solenoid, or DANGER start input) LED ON. The mower has a unique traction system that will •... - Page 24 On the Sidewinder unit, get a feel for the reach of the Reference Aftercut Appearance Troubleshooting Guide cutting units so you do not hang them up or damage available at www.Toro.com them in any way. • Do not shift the units from side to side, unless the cutting...
- Page 25 that can be caused by direct sunlight on the sensitive, freshly mowed grass. Select the Proper Height-of-Cut Setting to Suit Conditions Remove approximately one inch or no more than 1/3 of the grass blade when cutting. In exceptionally lush and dense grass you may have to raise your height–of–cut setting another notch.
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Page 26: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel nuts. After the first hour • Torque the wheel nuts. • Check the condition and tension of all belts. After the first 10 hours •... -
Page 27: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the engine oil level. Check the cooling system fluid level. -
Page 28: Service Interval Chart
Service Interval Chart Figure 24 Premaintenance 3. Slide the hood to the right side, lift the other side, and pull it out of the brackets. Procedures Note: Reverse the procedure to install the hood. Removing the Hood The hood may be easily removed to ease maintenance procedures in the engine area of the machine. -
Page 29: Lubrication
Lubrication Greasing the Bearings And Bushings Service Interval: Every 50 hours (Lubricate all bearings and bushings daily when conditions are dusty and dirty.) Every 500 hours/Yearly (whichever comes first) The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. Bearings and bushings must be lubricated daily when operating conditions are extremely dusty and dirty. - Page 30 • Left front lift arm pivot and lift cylinder (2) (Figure 31) Figure 34 • Belt tension pivot (Figure 35) Figure 31 • Right front lift arm pivot and lift cylinder (2) (Figure 32) Figure 35 • Steering cylinder (Figure 36). Figure 32 •...
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Page 31: Engine Maintenance
Note: The flush fittings on the rollers (Figure 25) the canister. Avoid using high pressure air which could require a grease gun nozzle adapter. Order Toro Part No. force dirt through the filter into the intake tract. This 107-1998 from your Authorized Toro Distributor. -
Page 32: Changing The Engine Oil And Filter
Figure 42 1. Engine oil drain plug Figure 41 2. Remove the oil filter (Figure 43). Apply a light coat of 1. Primary filter clean oil to the new filter seal before screwing it on. Do not overtighten. 5. Inspect the new filter for shipping damage, checking the sealing end of the filter and the body. -
Page 33: Fuel System Maintenance
Changing the Fuel Filter Fuel System Canister Maintenance Service Interval: Every 400 hours Servicing the Fuel Tank 1. Clean the area where the filter canister mounts (Figure 44). Service Interval: Every 2 years—Drain and clean the fuel 2. Remove the filter canister and clean the mounting tank. -
Page 34: Electrical System Maintenance
Electrical System WARNING Maintenance CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related Caring for the Battery accessories contain lead and lead compounds, Service Interval: Every 25 hours—Check the electrolyte chemicals known to the State of California level. (If machine is in storage, check to cause cancer and reproductive harm. -
Page 35: Drive System Maintenance
Drive System Cooling System Maintenance Maintenance Adjusting the Traction Drive Cleaning the Engine Cooling System for Neutral If the machine moves when the traction pedal is in the neutral Service Interval: Before each use or daily position, the traction cam must be adjusted. Remove debris from the oil cooler and radiator daily. -
Page 36: Brake Maintenance
Brake Maintenance Belt Maintenance Servicing the Engine Belts Adjusting the Parking Brake Service Interval: After the first 10 hours—Check the Service Interval: Every 200 hours—Check the parking brake condition and tension of all belts. adjustment. Every 100 hours—Check the condition 1. -
Page 37: Controls System Maintenance
Controls System Maintenance Adjusting the Throttle 1. Position the throttle lever rearward so it stops against the control panel slot. 2. Loosen the throttle cable connector on the injection pump lever arm (Figure 52). Figure 51 1. Hydrostat drive belt 2. -
Page 38: Hydraulic System Maintenance
Service Interval: After the first 10 hours Every 200 hours/Yearly (whichever comes first) Use a genuine Toro replacement filter, Part No. 86-3010. Important: Use of any other filter may void the warranty on some components. 1. Position the machine on a level surface, lower the cutting units, stop the engine, engage the parking brake, and remove the key from the ignition switch. -
Page 39: Checking The Hydraulic Lines And Hoses
E. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. F. Either store it on the shelf or on the machine in a cool area. - Page 40 3. Refill the oil pan with approximately 4 qt (3.8 l) of SAE15W-40 motor oil. 4. Start the engine and run it at idle speed for approximately two minutes. 5. Stop the engine. 6. Thoroughly drain all fuel from the fuel tank, fuel lines, fuel filter, and water separator assembly.
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Page 41: Schematics
Schematics G008924 Electrical Schematic (Rev. A) - Page 42 G008925 Hydraulic Schematic (Rev. A)
- Page 43 Notes:...
- Page 44 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.