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Toro 30807 Operator's Manual

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Original Instructions (EN)
Groundsmaster
3505-D Rotary Mowers
Model No. 30807—Serial No. 314000001 and Up
Model No. 30839—Serial No. 314000001 and Up
Model No. 30843—Serial No. 314000001 and Up
Model No. 30849—Serial No. 314000001 and Up
Form No. 3385-788 Rev A
®
3500-D and
*3385-788* A

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Summary of Contents for Toro 30807

  • Page 1 Form No. 3385-788 Rev A Groundsmaster ® 3500-D and 3505-D Rotary Mowers Model No. 30807—Serial No. 314000001 and Up Model No. 30839—Serial No. 314000001 and Up Model No. 30843—Serial No. 314000001 and Up Model No. 30849—Serial No. 314000001 and Up *3385-788* A Register at www.Toro.com.
  • Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Electrical System Maintenance ........47 Safety ................4 Caring for the Battery..........47 Safe Operating Practices........... 4 Fuses ..............47 Toro Mower Safety ..........6 Drive System Maintenance .........48 Sound Power Level ..........7 Adjusting the Traction Drive for Neutral....48 Sound Pressure Level..........7 Cooling System Maintenance ........48...

  • Page 4: Safety

    Preparation Safety • While mowing, always wear substantial footwear, long trousers, hard hat, safety glasses, and hearing protection. This machine meets or exceeds ISO standard 5395:2013 Long hair, loose clothing, or jewelry may get tangled (when appropriate decals applied), and ANSI B71.4-2012 in moving parts.

  • Page 5: Maintenance And Storage

    Operation and operating the equipment. Torque all the spindle pulley nuts to 176 to 203 N-m (130 to 150 ft-lb). • Do not operate the engine in a confined space where • Disengage the drive to attachments when transporting or dangerous carbon monoxide fumes can collect.

  • Page 6: Toro Mower Safety

    • On models 30839, 30843 and 30807, the slope angle WARNING at which the machines will tip is dependent on many factors. Among these are mowing conditions such as...

  • Page 7: Sound Power Level

    • To ensure optimum performance and continued safety • For steering control, lower the cutting units when going certification of the machine, use only genuine Toro down slopes. replacement parts and accessories. Replacement parts • Avoid sudden stops and starts.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 94-3353 1. Crushing hazard of hand—keep your hands a safe distance away.
  • Page 9 104-1086 1. Height of cut 106-6755 1. Engine coolant under 3. Warning—do not touch the pressure. hot surface. 2. Explosion hazard—read 4. Warning—read the the Operator's Manual. Operator's Manual. 104-0484 (Model 30807, 30839 and 30843)
  • Page 10 108–9015 (Model 30849) 106-6754 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. 104-5181 (CE only) 1. Warning—read the Operator’s Manual. 2. Tipping hazard—do not drive on slopes greater than 15 degrees and, if the roll bar is installed, wear the seat belt.
  • Page 11 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can 117-4764 cause blindness and other 1.
  • Page 12 117-5103 (Models 30849, 30839 and 30843) 121–3532 (Model 30807) 1. Read the Operator’s Manual. 4. Optional ligh—15A 2. SCM-2A 5. System gauges—10A 3. Main—15A 6. Engine start—10A...
  • Page 13 121–3580 (Models 30807, 30839 and 30843) 1. Push down to disengage PTO. 8. Engine—stop 2. Pull up to engage PTO. 9. Engine—run 3. Lower the deck. 10. Engine—run 4. Raise the deck. 11. For more information on starting the engine, read the Operator’s Manual—1) Sit in the operator’s position;...
  • Page 14 121–3581 (Model 30849) 1. Push down to disengage PTO. 7. Engine—run 2. Pull up to engage PTO. 8. Engine—run 3. Lower the deck. 9. For more information on starting the engine, read the Operator’s Manual—1) Sit in the operator’s position; 2) Turn the ignition key to the engine run position;...

  • Page 15: Setup

    Qty. Activate, charge, and connect the – No parts required battery. Check the angle indicator (Models Inclinometer 30839, 30843 and 30807 only) Warning decal (104–5181) Warning decal (99–3558) Install the CE decals, if required. Warning decal (107–1972) Lock bracket Rivet Washer Install the Hood Latch (CE).

  • Page 16: Activating, Charging, And Connecting The Battery

    3. Remove the filler caps from the battery and slowly fill each cell until electrolyte is just above the plates. 4. Install the filler caps and connect a 3 to 4 amp battery charger to the battery posts. Charge the battery at a Activating, Charging, and rate of 3 to 4 amperes for 4 to 8 hours.

  • Page 17: Checking The Angle Indicator(Models 30839, 30843 And 30807 Only)

    8. Coat both battery connections with Grafo 112X (skin to obtain a zero degree reading, and tighten the bolts. over) grease, Toro Part No. 505-47, petroleum jelly, or light grease to prevent corrosion. 9. Slide the rubber boot over the positive terminal to prevent a possible short from occurring.

  • Page 18: Installing The Hood Latch (Ce Only)

    Installing the Hood Latch (CE Only) Parts needed for this procedure: Lock bracket G012629 Rivet Figure 7 Washer 1. CE lock bracket 2. Bolt and nut assembly Screw, 1/4 x 2 inches Locknut, 1/4 inch 4. Align the washers with the holes on the inside of the hood.

  • Page 19: Installing The Exhaust Guard (Ce Only)

    floor plate bracket is 5 to 8 mm (0.18 to 0.32 inches) (Figure 11). Installing the Exhaust Guard (CE Only) Parts needed for this procedure: Exhaust guard Self-tapping screw Procedure Figure 11 1. Position the exhaust guard around the muffler while cutting units removed for clarity aligning the mounting holes with the holes in the frame 1.

  • Page 20: Rear Ballast

    0.51 to 2.54 mm (0.02 to 0.10 inches) Models 30843, 30839 and 30807 conform to CEN standard (Figure 14). EN 836:1997 and ANSI standard B71.4-2004 standard when 22.6 kg (50 lbs) of calcium chloride ballast is added to the...

  • Page 21: Adjusting The Height-Of-Cut

    cutting units to the right, remove the rear cutting unit, and slide it out to the right side. 1. Lower the cutting deck to the ground, stop the engine, and remove the key from ignition switch. 2. Loosen the bolt securing each height-of-cut bracket to the height-of-cut plate (front and each side) (Figure 17).

  • Page 22: Adjusting The Roller Scraper (Optional)

    Adjusting the Roller Scraper (Optional) No Parts Required Procedure G011347 The optional rear roller scraper is designed to work best Figure 20 when there is an even gap of 0.5 to 1 mm (0.020–0.040 inch) 1. Mulching baffle between the scraper and roller. 1.

  • Page 23: Product Overview

    Then push the lever forward to tighten. Indicator Slot Models 30839, 30849 & 30807 only The slot in the operator platform (Figure 21) indicates when the cutting units are in the center position. Angle Indicator Models 30839, 30843 &...

  • Page 24: Parking Brake

    Raise position. On Models 30839, 30849 & 30807, move the lever to the right or left to move the cutting units in the same direction. This should only be done when the cutting units are raised or if they are on the ground and the machine is moving.

  • Page 25: Specifications

    A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Figure 25 1.

  • Page 26: Filling The Fuel Tank

    level frequently, until the level reaches the Full mark 1. Clean the area around the fuel tank cap (Figure 27). on the dipstick. 2. Remove the fuel tank cap. 3. Fill the tank to the bottom of the filler neck. Do not overfill.

  • Page 27: Checking The Hydraulic System

    • Do not open the radiator cap when the engine Season Hydraulic Fluid (Available in 19 liter (5 gallon) pails is running. or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) • Use a rag when opening the radiator cap, and open the cap slowly to allow steam to escape.

  • Page 28: Checking The Tire Pressure

    DANGER synthetic biodegradable fluid approved by Toro. This Low tire pressure decreases machine side hill fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a wide-range stability. This could cause a rollover, which may of temperature conditions.

  • Page 29: Bleeding The Fuel System

    Turn the steering wheel to the left and right to check steering response; then shut the engine off and check for oil leaks, loose parts, and any other noticeable malfunctions. CAUTION Stop the engine and wait for all moving parts to stop before checking for oil leaks, loose parts, and other malfunctions.

  • Page 30: Towing The Traction Unit

    PTO, Starter, and ETR (energize In case of an emergency, the machine can be towed for a to run) solenoid. short distance; however, Toro does not recommend this as a standard procedure. The module is divided into inputs and outputs. Inputs and...
  • Page 31 Here are the logical troubleshooting steps for the SCM device. 6. If specific output LED is not illuminated, check both fuses. 1. Determine the output fault you are trying to resolve (PTO, START, or ETR). 7. If specific output LED is not illuminated and inputs are in appropriate condition, install new SCM and 2.

  • Page 32: Selecting A Blade

    Selecting a Blade Standard Combination Sail This blade was designed to provide excellent lift and dispersion in almost any condition. If more or less lift and discharge velocity is required, consider a different blade. Attributes: Excellent lift and dispersion in most conditions. Angled Sail The blade generally performs best in lower heights of cut - 1.9 to 6.4 cm (3/4 to 2–1/2 inch).

  • Page 33: Choosing Accessories

    Choosing Accessories Optional Equipment Configurations Angle Sail Blade High Lift Parallel Sail Mulching Baffle Roller Scraper Blade (Do not use with the mulching baffle) Grass Cutting: 1.9 to 4.4 Recommended in most May work well in light or Has been shown to Can be used any time cm (0.75 to 1.75 inch) applications...

  • Page 34: Operating Tips

    General Tips for Models 30839, 30843 stopping the machine. To stop, take your foot off of the and 30807 traction pedal and let it return to neutral or press down on the reverse pedal to stop. Going down a hill, you may DANGER need to use the reverse pedal to stop.
  • Page 35 To perform a site survey, lay a 4 ft 2x4 (1.25 meter plank) on the slope surface and measure the angle Reference Aftercut Appearance Troubleshooting Guide available at www.Toro.com of the slope. The 2x4 will average the slope but will not take into consideration dips or holes which can cause a sudden change in side hill angle.
  • Page 36 • On the Sidewinder unit, get a feel for the reach of the maintained on a regular schedule to avoid removing more cutting units so you do not hang them up or damage than 25 mm (1 inch) of growth per cutting. When too them in any way.

  • Page 37: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel nuts. After the first hour • Torque the wheel nuts. • Check the condition and tension of all belts. After the first 10 hours •...

  • Page 38: Daily Maintenance Checklist

    Important: Refer to your engine Operator's Manual for additional maintenance procedures. Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page.
  • Page 39 Notation for Areas of Concern Inspection performed by: Item Date Information...

  • Page 40: Service Interval Chart

    Service Interval Chart Figure 34 Premaintenance 3. Slide the hood to the right side, lift the other side, and pull it out of the brackets. Procedures Note: Reverse the procedure to install the hood. Removing the Hood Using the Cutting Deck Service The hood may be easily removed to ease maintenance Latch procedures in the engine area of the machine.
  • Page 41 Figure 36 1. Service latch hook 5. Lift the outside of the front cutting decks and place the latch over the frame pin mounted on the front of the operator's platform (Figure 36). 6. Sit on the operator seat and start the traction unit. 7.

  • Page 42: Lubrication

    Lubrication Greasing the Bearings And Bushings Service Interval: Every 50 hours (Lubricate all bearings and bushings daily when conditions are dusty and dirty.) Every 500 hours/Yearly (whichever comes first) The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. Bearings and bushings must be lubricated daily when operating conditions are extremely dusty and dirty.
  • Page 43 • Left front lift arm pivot and lift cylinder (2) (Figure 42) Figure 45 • Belt tension pivot (Figure 46) Figure 42 • Right front lift arm pivot and lift cylinder (2) (Figure 43) Figure 46 • Steering cylinder (Figure 47). Figure 43 •...

  • Page 44: Engine Maintenance

    Engine Maintenance Servicing the Air Cleaner Service Interval: Every 200 hours (More frequently in extreme dusty or dirty conditions) • Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage, or loose hose clamps.

  • Page 45: Changing The Engine Oil And Filter

    Figure 53 1. Engine oil drain plug Figure 52 2. Remove the oil filter (Figure 54). Apply a light coat of 1. Primary filter clean oil to the new filter seal before screwing it on. Do not overtighten. 5. Inspect the new filter for shipping damage, checking the sealing end of the filter and the body.

  • Page 46: Fuel System Maintenance

    Changing the Fuel Filter Fuel System Canister Maintenance Service Interval: Every 400 hours Servicing the Fuel Tank 1. Clean the area where the filter canister mounts (Figure 55). Service Interval: Every 2 years—Drain and clean the fuel 2. Remove the filter canister and clean the mounting tank.

  • Page 47: Electrical System Maintenance

    Electrical System WARNING Maintenance CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related Caring for the Battery accessories contain lead and lead compounds, Service Interval: Every 25 hours—Check the electrolyte chemicals known to the State of California level. (If machine is in storage, check to cause cancer and reproductive harm.

  • Page 48: Drive System Maintenance

    Drive System Cooling System Maintenance Maintenance Adjusting the Traction Drive Cleaning the Engine Cooling System for Neutral If the machine moves when the traction pedal is in the neutral Service Interval: Before each use or daily position, the traction cam must be adjusted. Remove debris from the oil cooler and radiator daily.

  • Page 49: Brake Maintenance

    Brake Maintenance Belt Maintenance Servicing the Engine Belts Adjusting the Parking Brake Service Interval: After the first 10 hours—Check the Service Interval: Every 200 hours—Check the parking brake condition and tension of all belts. adjustment. Every 100 hours—Check the condition and tension 1.

  • Page 50: Controls System Maintenance

    Controls System Maintenance Adjusting the Throttle 1. Position the throttle lever rearward so it stops against the control panel slot. 2. Loosen the throttle cable connector on the injection pump lever arm (Figure 63). Figure 62 1. Hydrostat drive belt 2.

  • Page 51: Hydraulic System Maintenance

    Changing the Hydraulic Filter Service Interval: After the first 10 hours Every 200 hours/Yearly (whichever comes first) Use a genuine Toro replacement filter, Part No. 86-3010. Important: Use of any other filter may void the warranty on some components. 1. Position the machine on a level surface, lower the cutting units, stop the engine, engage the parking brake, and remove the key from the ignition switch.

  • Page 52: Checking The Hydraulic Lines And Hoses

    Checking the Hydraulic Lines Cutting Deck and Hoses Maintenance Service Interval: Before each use or daily Separating the Cutting Decks Check hydraulic lines and hoses for leaks, kinked lines, loose mounting supports, wear, loose fittings, weather deterioration, from the Traction Unit and chemical deterioration.

  • Page 53: Mounting The Cutting Decks To The Traction Unit

    Mounting the Cutting Decks to 6. Compare the 12 o’clock measured height to the height-of-cut setting. It should be within 0.7 mm (0.030 the Traction Unit inch). The 3 and 9 o’clock heights should be 3.8±2.2 mm (0.150±.090 inch) higher than the 12 o’clock 1.

  • Page 54: Servicing The Cutter Blade

    Always use genuine between the sail and flat part of the blade Toro replacement blades to be sure of safety and optimum (Figure 72). Eventually a piece of the blade performance.

  • Page 55: Servicing The Front Roller

    If this time is greater than 7 mm (0.060 inch), install enough 5/8 inch diameter seconds, the braking valve needs adjustment. Call your Toro washers to take up the slop. Distributor for assistance in making this adjustment.

  • Page 56: Storage

    E. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. F. Either store it on the shelf or on the machine in a cool area.
  • Page 57 Notes:...
  • Page 58 Notes:...
  • Page 59 Notes:...

  • Page 60: The Toro Total Coverage Guarantee

    Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

308393084330849Groundsmaster 3505-d

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