Related Manuals for Blastrac BMG-735PRO MKII
Summary of Contents for Blastrac BMG-735PRO MKII
- Page 1 Original instructions OPERATING INSTRUCTIONS BMG-735PRO MKII & BMG-780PRO MKII Version 1.1...
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Page 2: Inspection Comments
Inspection comments Inspection before initial operation on: __________________________________________ __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________ Recurring inspections / maintenance log Date / Hour counter Findings Repairs / Cleaning Test *Competent person www.blastrac.eu info@blastrac.eu... -
Page 3: Table Of Contents
Checkpoints of machine safety Manual moving of the machine Changing the wings Before start-up 5. Operating Switching on the machine Switching off th machine Operating during grinding Wet grinding 6. Maintenance Buffers Control keypad 7. Troubleshooting 8. Technical data Contact www.blastrac.eu info@blastrac.eu... -
Page 4: Introduction
This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. Blastrac offers a course on the use of the machine in order to make the operating and maintenance personnel familiar with all elements of the machine. - Page 5 Steer handle Upper drive Operating panel Dust cover Swing arm for dust hose Frame mounting eyes Electric control box Lower drive Tilting support Grinding buffer Machine frame Dust floating shroud Protection cover Brush for shroud Drive motor Front support www.blastrac.eu info@blastrac.eu...
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Page 6: Control Keypad
Grinding speed DOWN button Grinding speed UP button Down / Up grinding speed (by scrolling) START grinding button Control keypad Change the turning direction of grinding discs button STOP grinding button RDY = Ready STO = EM-Stop activated www.blastrac.eu info@blastrac.eu... -
Page 7: Safety
The circuit breaker of the power supply must have a ‘’D’’ characteristic. Circuit breakers with a “C” or “B” characteristic can give problems when switching the motor on. h) Keep the machine original; The machine is always equipped with an earthed connection, do not change this and always use earthed cables with an earthed plug. www.blastrac.eu info@blastrac.eu... -
Page 8: Personal Safety
If the length of the brushes is, due to wear, less than 5mm or they are extremely deformed, the brushes have to be replaced. Check the Service Manual for the order numbers. All repair work has to be done by qualified Blastrac personnel, this guarantees a safe and reliable machine. -
Page 9: Maintenance Safety
Dust collectors safety a) Always use a suitable Blastrac dust collector when working dry to ensure a dust-free operation of the machine and clean air at the workspace. Also the airflow helps to cool the machine and prevents overheating. -
Page 10: Transport Safety
It is not allowed to lift the machine without appropriate appliances as a lift or crane, lift the machine with a rope on the lifting eyes as showed in imagine mentioned below. Make sure the floating shroud is in transport mode when you transport the machine Transport mode modemodemode 735PRO MKII 780PRO MKII modemodemode modemodemode www.blastrac.eu info@blastrac.eu... -
Page 11: Signs On The Machine
Type plate: Name, address and CE mark. The machine type. The net weight of the machine in kilogram. The year of manufacture. The serial number of the machine. Email address, Website, Telephone & fax number. EU Declaration of Conformity: www.blastrac.eu info@blastrac.eu... -
Page 12: Initial Operation
WARNING! Always make sure all rotating parts have come to a complete standstill before moving around the machine. Be careful! Make sure nobodies feet get under the wheels. Wear appropriate safety shoes when you drive the machine to or from the work area. www.blastrac.eu info@blastrac.eu... -
Page 13: Changing The Wings
Use the vacuum cleaner in order to work as dust free as possible Make sure all moving parts of the machine have come to a complete standstill before changing the wings. Correct position of the machine for changing tools. www.blastrac.eu info@blastrac.eu... - Page 14 Do not let the machine rest on thick wedges or thick wooden beams. This can cause the machine to fall back down! Use the vacuum cleaner to remove excessive dust. A tool (spatula, screwdriver) makes it easier to release the plate off the velcro. www.blastrac.eu info@blastrac.eu...
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Page 15: Before Start-Up
Before grinding, clean the surface to be treated. There should not be any trash, stones, cloths, or oil on the surface. Remove all objects from the surface that can damage the machine. Remove reinforcing steel or other objects protruding from the surface in order to prevent damage to the machine, the seals or diamond wings. www.blastrac.eu info@blastrac.eu... -
Page 16: Operating
Shut down the dust collector. In case of emergency or operating trouble, like vibrations or strong noises, switch the machine off immediately! This can be done by the red stop-button (19) or the red emergency switch (4). www.blastrac.eu info@blastrac.eu... -
Page 17: Operating During Grinding
For soft floors it is recommended to work on high disc speed, for hard floors and the first steps of polishing it is recommended to grind with low speed of the tools. Contact our experts at Blastrac for the correct application of the different tools and their corresponding working speeds. -
Page 18: Maintenance
Disconnect the power supply. Follow additional operating and maintenance of Original Equipment Manufacturers if included during your service and maintenance work. All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. www.blastrac.eu info@blastrac.eu... - Page 19 Repair work is not done by qualified Blastrac personnel Changes, add items, or conversions are undertaken without the written permission from Blastrac. Further is advised: Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motor from moisture, heat, dust and shocks.
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Page 20: Buffers
Item Part number Description ( x3 per machine) E10172-240MM Buffer complete BE0011 M8x20 hexagon socket head cap screw E12065 Shock absorber 4 / 8 BE0955 M6x12 hexagon socket countersunk 10.9 8 / 16 BE0456 M8x16 hexagon socket countersunk www.blastrac.eu info@blastrac.eu... -
Page 21: Control Keypad
HMI. Motor current in Ampere. Supply voltage in Volt. Rotation speed of diamond discs Down Speed button for lowering speed of diamond discs UP Speed button for speeding up the diamond discs Table 1 www.blastrac.eu info@blastrac.eu... - Page 22 Here are the last 10 errors shown, by selecting one there is more info fount about the fault, such as: Driver state Motor current DC bus voltage Language To change the language of the machine follow the steps below: 1. Interface 2. Language Select the language you want to use. www.blastrac.eu info@blastrac.eu...
- Page 23 Picture 0-3 The help button with a fault When there is a failure it will always show itself in the top left corner of the screen, as shown in picture 0-4. Picture 0-4 An alarm in the top left corner www.blastrac.eu info@blastrac.eu...
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Page 24: Troubleshooting
Check the mains power supply and try Defective Component. to switch on again. Find fault and replace defective component. Motor triggers while Motor protections switch triggered because Reduce additional load . running of overload . Motor has a defect. Check the motor. www.blastrac.eu info@blastrac.eu... - Page 25 (when applicable When in "STO" or "PWR" depending type) (depending of type) than this means there is no 24Vdc to these inputs so check EM-stop circuit (see above). www.blastrac.eu info@blastrac.eu...
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Page 26: Technical Data
Diamond discs 3x Ø240 mm Work width 735 mm Rotation speed discs 350 - 1100 min Noise level 78dB(A) Dust hose connection 75 mm Ø Suitable filter unit Contact Blastrac, we will assist you with a good advice www.blastrac.eu info@blastrac.eu... - Page 27 The electrical diagrams of the electrical system are placed inside of the control panel. Design and specifications are subject to change without notice by Blastrac BV. If the grinding machine is to be operated using power from a generator, the generator must be operated in...
- Page 28 Dimensions BMG-735PRO Dimensions BMG-780PRO www.blastrac.eu info@blastrac.eu...
- Page 29 This way the materials can be re-used in an environmentally responsible manner. Despite the fact that this guide is made with care, Blastrac takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions.
- Page 30 BLASTRAC EUROPE WE’RE READY TO ASSIST YOU! BLASTRAC THE NETHERLANDS BLASTRAC POLAND BLASTRAC FRANCE EUROPEAN HEAD OFFICE SALES & SERVICE CENTRE SALES & SERVICE CENTRE Utrechthaven 12 Golina, ul. Dworcowa 47E ZI - 29, Av. des Temps Modernes NL - 3433 PN Nieuwegein...
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