Related Manuals for Blastrac BMG-735RS MKII
Summary of Contents for Blastrac BMG-735RS MKII
- Page 1 Original instructions OPERATING INSTRUCTIONS BMG-735RS MKII & BMG-735RSBD MKII BMG-780RS MKII & BMG-780RSBD MKII Version 1.3...
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Page 2: Inspection Comments
Inspection comments Inspection before initial operation on: __________________________________________ __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________ Recurring inspections / maintenance log Date / Hour counter Findings Repairs / Cleaning Test *Competent person www.blastrac.eu... -
Page 3: Table Of Contents
Adjustable weights Changing the wings Before start-up 5. Operating Switch on the machine Switch off the machine Working with the remote control Operating during grinding Wet grinding 6. Maintenance Buffers Control keypad Remote control maintenance 7. Troubleshooting 8. Technical data www.blastrac.eu... -
Page 4: Introduction
This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. Blastrac offers a course on the use of the machine in order to make the operating and maintenance personnel familiar with all elements of the machine. - Page 5 17 Dust cover 7 Drive wheel 18 Front support grinders 8 Drive wheel motor 19 Pin 9 Grinding head motor 20 Front support wheel 10 Protection cap 21 Wheel 11 Frame mounting eyes 22 Adjustable front wheel BMG-780 RS www.blastrac.eu...
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Page 6: Control Keypad
35. Up Speed Stop grinding button RDY = Ready 36. Down / Up Speed STO = EM-Stop activated (by scrolling) 37. Start grinding 38. Change turning direction of discs 39. Stop grinding RDY = Ready STO = EM-Stop activated www.blastrac.eu... -
Page 7: Safety
The circuit breaker of the power supply must have a ‘’D’’ characteristic. Circuit breakers with a “C” or “B” characteristic can give problems when switching the motor on. h) Keep the machine original; The machine is always equipped with an earthed connection, do not change this and always use earthed cables with an earthed plug. www.blastrac.eu... -
Page 8: Personal Safety
If the length of the brushes is, due to wear, less than 5mm or they are extremely deformed, the brushes have to be replaced. Check the Service Manual for the order numbers. All repair work has to be done by qualified Blastrac personnel, this guarantees a safe and reliable machine. -
Page 9: Maintenance Safety
Dust collector safety a) Always use a suitable Blastrac dust collector when working dry to ensure a dust-free operation of the machine and clean air at the workspace. Also the airflow helps to cool the machine and prevents overheating. -
Page 10: Battery Safety
Battery safety (12V) a) Only use Blastrac approved batteries. Blastrac cannot guarantee the safety of the machine when other batteries are used. b) Every service work on batteries should only be done by trained personnel. c) The battery contains lead-acid, do not disassemble, heat above 60°C, or incinerate. -
Page 11: Signs On The Machine
Type plate: Name, address and CE mark. The machine type. The net weight of the machine in kilogram. The year of manufacture. The serial number of the machine. Email address, Website, Telephone & fax number. EU Declaration of Conformity www.blastrac.eu... -
Page 12: Initial Operation
Check the electrical components, cables and connections for wear and/or damages. Dust hose connection must be reliable: use hose clamps and industrial tape. Dust hoses must be undamaged and free of obstructions Make sure that the dust bin / bigbag is empty and connected properly. www.blastrac.eu... -
Page 13: Battery Drive System (Option)
The machine and remote control should now be linked, indicated by a little green light (45) on top of the remote control. There are 2 ways of driving the machine using the remote control, the AUTO DRIVE-mode or manually controlled. www.blastrac.eu... -
Page 14: Remote Controlled Driving
WARNING! Always make sure all rotating parts have come to a complete standstill before moving around the machine. Be careful! Make sure nobodies feet get under the wheels. Wear appropriate safety shoes when you drive the machine to or from the work area. www.blastrac.eu... -
Page 15: Battery Charging
The machine should be charging the battery of the drive system now. If the batteries are empty, this could take 3 hours before they are full. Set the switch to 2=accu, the machine should be able to drive on the batteries now. www.blastrac.eu... -
Page 16: Manual Moving Of The Machine
The machine should only be moved around when the dust hose, water supply and power supply cable are disconnected. Be careful when you let the machine tilt back on the grinding heads, let the machine down slowly, big shocks can damage the electrical parts. www.blastrac.eu... -
Page 17: Diamag
Because of the specially designed heat resistant magnets and fixation pins, the diamond tools are fixed onto the plate, but can still very simply be replaced by hand. Contact your Blastrac distributor for more information or check WWW.DIAMAG.EU Adjustable weights The machine has adjustable weights mounted at the sides, they can be set for high, medium or low grinding pressure. -
Page 18: Changing The Wings
Use the vacuum cleaner in order to work as dust free as possible Make sure all moving parts of the machine have come to a complete standstill before changing the wings. Correct position of the machine for changing tools. www.blastrac.eu... - Page 19 Do not let the machine rest on thick wedges or thick wooden beams. This can cause the machine to fall back down! Use the vacuum cleaner to remove excessive dust. A tool (spatula, screwdriver) makes it easier to release the plate off the velcro. www.blastrac.eu...
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Page 20: Before Start-Up
Before grinding, clean the surface to be treated. There should not be any trash, stones, cloths, or oil on the surface. Remove all objects from the surface that can damage the machine. Remove reinforcing steel or other objects protruding from the surface in order to prevent damage to the machine, the seals or diamond wings. www.blastrac.eu... -
Page 21: Operating
Pull out the cord of the deadman switch (29) Pull the power supply out of the connector. Shut down the dust collector. In case of emergency or operating trouble, like vibrations or strong noises, switch the machine off immediately! www.blastrac.eu... -
Page 22: Working With The Remote Control
AUTO DRIVE button drive motors AUTO DRIVE ON indicator SPEED grinding motor Quick release pin ON/OFF button for remote control LEFT / RIGHT switch grinding Signal strength indicator Switch for LOC / REMOTE / ACC motor START button grinding motor Battery power www.blastrac.eu... - Page 23 Always stop driving first before stop grinding! To stop grinding, push the STOP button (49) After pushing the EMERGENCY button (27), reset the control unit by pushing the RESET button (41) for 2 seconds and switch the LEFT/RIGHT switch (47) up and down. www.blastrac.eu...
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Page 24: Operating During Grinding
On hard floors and during polishing it is recommended to have a low grinding pressure. Contact our experts at Blastrac for the correct application of the different tools and their corresponding working speeds. -
Page 25: Wet Grinding
-Keep all electrical cables and connections away from water. IMPORTANT NOTE: Do not use the vacuum cleaner when grinding wet! Clean the brush-sealing directly after wet grinding. It will be very hard to clean the brush-sealing when the dust-water mixture has dried up and hardened. www.blastrac.eu... -
Page 26: Maintenance
(For example the remote control system) All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is automatically void when: ... - Page 27 Changes, add items, or conversions are undertaken without the written permission from Blastrac. Further is advised: Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motor from moisture, heat, dust and shocks.
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Page 28: Buffers
Qty. Item Part number Description ( x3 per machine) E10172-240MM Buffer complete BE0011 M8x20 hexagon socket head cap screw E12065 Shock absorber 4 / 8 BE0955 M6x12 hexagon socket countersunk 10.9 8 / 16 BE0456 M8x16 hexagon socket countersunk www.blastrac.eu... -
Page 29: Control Keypad
HMI. Motor current in Ampere. Supply voltage in Volt. Rotation speed of diamond discs Down Speed button for lowering speed of diamond discs UP Speed button for speeding up the diamond discs Table 1 www.blastrac.eu... - Page 30 Here are the last 10 errors shown, by selecting one there is more info fount about the fault, such as: Driver state Motor current DC bus voltage Language To change the language of the machine follow the steps below: 1. Interface 2. Language Select the language you want to use. www.blastrac.eu...
- Page 31 Picture 0-3 The help button with a fault When there is a failure it will always show itself in the top left corner of the screen, as shown in picture 0-4. Picture 0-4 An alarm in the top left corner www.blastrac.eu...
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Page 32: Remote Control Maintenance
-Replacement of bellow for joystick Yearly -Replacement of stop switch Yearly or after 7600 cycles, Do not attempt to continue working with a defect remote control. Even initially minor defects might be the start of a more extensive and expensive defect. www.blastrac.eu... -
Page 33: Troubleshooting
Check the mains power supply and try to switch on again. Find fault and replace defective Defective Component. component. Motor triggers while Motor protections switch triggered because Reduce additional load . running of overload . Motor has a defect. Check the motor. www.blastrac.eu... - Page 34 The function “Auto-off” should be (On the back of the remote down function is activated “Off”. control) Press the “ENTER” button for 2 seconds. Set the function “Auto-off” to “Off”. Press the cursor button 5x to go to “EXIT”. www.blastrac.eu...
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Page 35: Technical Data
The electrical diagrams of the electrical system are placed inside of the control panel. Design and specifications are subject to change without notice by Blastrac BV. If the grinding machine is to be operated using power from a generator, the generator must be operated in... - Page 36 The original version of the operating instructions is in the English language, any other language is a translation of the original version. Despite the fact that this guide is made with care, Blastrac takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions.
- Page 37 > 20m 2.5 mm² 4 mm² 10 mm² 25 mm² 20m > 50m 4 mm² 6 mm² 16 mm² 35 mm² 50m > 75m *The cross-sections need to be re-calculated when using any other type or size pre-fuse than mentioned. www.blastrac.eu...
- Page 38 BLASTRAC EUROPE WE’RE READY TO ASSIST YOU! BLASTRAC THE NETHERLANDS BLASTRAC POLAND BLASTRAC FRANCE EUROPEAN HEAD OFFICE SALES & SERVICE CENTRE SALES & SERVICE CENTRE Utrechthaven 12 Golina, ul. Dworcowa 47E ZI - 29, Av. des Temps Modernes NL - 3433 PN Nieuwegein...