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Table of Contents
Related Manuals for Blastrac BMG-435WD Series
Summary of Contents for Blastrac BMG-435WD Series
- Page 1 Original Instructions OPERATING INSTRUCTIONS BMG-435 VERSION 2.6...
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Page 2: Inspection Comments
Inspection comments Inspection before initial operation on: __________________________________________ __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________ Recurring inspections / maintenance log Date / Hour counter Findings Repairs / Cleaning Test *Competent person... -
Page 3: Table Of Contents
Table of contents Inspection comments 1. Introduction Machine description 3. Safety Work area safety Electrical safety Personal safety Machine safety Maintenance safety Dust collector safety Grinding safety Transport safety Signs on the machine 4. Initial operation Checkpoints of electrical safety Checkpoints of machine safety Manual moving of the machine Diamag... -
Page 4: Introduction
This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. Blastrac BV offers a course on the use of the machine in order to make the operating and maintenance personnel familiar with all elements of the machine. - Page 5 Wing blue box 9 pieces 18/20 BG707322 Wing blue box 9 pieces 30/40 BG200997-1/set Wing PCD split BG200999-1/set Wing PCD 2 x ¼ See the service manual or our website www.blastrac.eu for the complete list with all the wings, dots and spare parts.
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Page 6: Safety
Safety Warning! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, explosions and / or serious injuries. Only authorized and trained personnel may operate this machine. This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. -
Page 7: Personal Safety
If the length of the brushes is, due to wear, less than 5mm or they are extremely deformed, the brushes have to be replaced. Check the Service Manual for the order numbers. g) All repair work has to be done by qualified Blastrac personnel, this guarantees a safe and reliable machine. -
Page 8: Dust Collector Safety
For the electrical parts, use a tool that is insulated against voltages. Safety regarding dustcollectors a) Always use a Blastrac dust cleaner to ensure a dust-free operation of the machine and clean air at the workspace. Also the airflow helps to cool the machine and prevents overheating. - Page 9 h) When transporting the machine do so in such a manner that damage due to the effects of the use of force or incorrect loading and unloading is avoided. The lifting eyes can also be used to fasten the machine on a pallet or during transport. Always drive backwards when driving up to a ramp or grade, and forwards when driving of the ramp.
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Page 10: Signs On The Machine
Signs on the machine The following stickers are placed on the machine. Meanings of these symbols are: Wear a dust mask class FFP3 or ! Danger Hazardous voltage in motor higher. even when solid state controller is OFF. Disconnect main power before servicing motor, controller or associated wiring. -
Page 11: Initial Operation
Because of the specially designed heat resistant magnets and fixation pins, the diamond tools are fixed onto the plate, but can still very simply be replaced by hand. Contact your Blastrac distributor for more information or check WWW.DIAMAG.EU... -
Page 12: Changing The Wings
Changing the wings Warning! Always wear Personal Protective Equipment! The dust can be hazardous to the health! Wear a dustmask! The wings can get hot! Don’t risk burning your hands! Wear protective gloves! • Pull out the mains plug before you start •... -
Page 13: Before Start-Up
Before start-up Before start-up the operating personnel must be familiar with the safety regulations given in this manual. • Put the grinding machine and the dust collector on to the surface to be processed. • Fit the appropriate diamond grinding wings that are required for this particular process. Please read chapter 4.4 of this manual. -
Page 14: Operating
5. Operating During operating the BMG-435WD, the following additional safety instructions must be followed closely. Switch on the machine Turn on the dust collector before switching on the machine and connect the dust hose to the machine. Connect the power supply to the machine (1) Stand behind the machine. -
Page 15: Switching The Machine On (With Speed Control)
On hard floors and during polishing it is recommended to have a low grinding pressure. In case of emergency or operating trouble, like vibrations or strong noises, switch the machine off immediately! Contact our experts at Blastrac for the correct application of the different tools and their corresponding working speeds. -
Page 16: Maintenance
Wet grinding The BMG-435 can also be used for wet grinding. -Connect the machine to the water supply. -Always use a clean water supply, dirty water could clog the system. -Make sure the water supply is turned off before connecting or disconnecting to the machine. -Be careful, the workfloor can get slippery when grinding wet. - Page 17 Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motors from moisture, heat, dust and shocks. All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is expired when:...
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Page 18: Troubleshooting
Troubleshooting Fault Possible cause Remedy Excessive vibration Imbalance due to worn or broken grinding Replace all worn or broken parts. or/and Unusual noises tools. Worn out buffer rubbers Replace all worn or broken parts. Defective bearing. Check the bearing on the axle drive shaft and replace if necessary. -
Page 19: Technical Data
Suitable filter unit We will assist you with a good advice Design and specifications are subject to change without notice by Blastrac BV IMPORTANT NOTE: The indicated values are measured on new machines. Sound and vibration levels will vary in different circumstances. - Page 20 Headquarter Blastrac Poland Blastrac Italy Blastrac The Netherlands Golina, Dworcowa 47a S.S. 10 Padana Inferiore, 41 Utrechthaven 12 PL – 63-200 Jarocin IT – 29012 Caorso (PC) NL – 3433 PN Nieuwegein Tel – 0048 627 40 41 50 Tel – 0039 0523 81 42 41 Tel –...
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