Table Of Contents; Contents - EWM Tetrix 451 AC/DC Smart 2.0 FW Operating Instructions Manual

Contents

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1 Contents .................................................................................................................................................. 3
2 For your safety ....................................................................................................................................... 5
2.1 Notes on the use of these operating instructions .......................................................................... 5
2.2 Explanation of icons ....................................................................................................................... 6
2.3 Part of the complete documentation .............................................................................................. 7
2.4 Safety instructions .......................................................................................................................... 7
2.5 Transport and installation ............................................................................................................ 11
3 Intended use ......................................................................................................................................... 12
3.1 Applications .................................................................................................................................. 12
3.2 Documents which also apply ....................................................................................................... 12
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
4 Machine description - quick overview .............................................................................................. 13
4.1 Front view .................................................................................................................................... 13
4.2 Rear view ..................................................................................................................................... 15
5 Design and function ............................................................................................................................. 17
5.1 Transport and installation ............................................................................................................ 17
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.2 TIG welding .................................................................................................................................. 24
5.2.1
5.2.2
5.3 MMA welding ............................................................................................................................... 27
5.3.1
5.4 Remote control ............................................................................................................................. 29
5.4.1
5.4.2
5.4.3
5.4.4
5.4.5
5.4.6
5.4.7
5.4.8
5.4.9
5.5 Interfaces for automation ............................................................................................................. 31
5.5.1
5.5.2
5.5.3
5.5.4
5.6 PC interface ................................................................................................................................. 34
099-000251-EW501
27.10.2017
Warranty ....................................................................................................................... 12
Declaration of Conformity ............................................................................................. 12
Welding in environments with increased electrical hazards ......................................... 12
Service documents (spare parts and circuit diagrams) ................................................ 12
Calibration/Validation.................................................................................................... 12
Lifting by crane ............................................................................................................. 17
Ambient conditions ....................................................................................................... 18
5.1.2.1 In operation ................................................................................................... 18
5.1.2.2 Transport and storage ................................................................................... 18
Machine cooling ............................................................................................................ 18
Workpiece lead, general ............................................................................................... 18
Welding torch cooling system ....................................................................................... 19
5.1.5.1 Approved coolants overview ......................................................................... 19
5.1.5.2 Maximal hose package length ...................................................................... 19
5.1.5.3 Adding coolant .............................................................................................. 20
Notes on the installation of welding current leads ........................................................ 21
5.1.6.1 Stray welding currents................................................................................... 22
Mains connection .......................................................................................................... 22
5.1.7.1 Mains configuration ....................................................................................... 23
Welding torch and workpiece line connection .............................................................. 24
5.2.1.1 Connection assignment, welding torch control cable .................................... 26
Shielding gas supply (shielding gas cylinder for welding machine) ............................. 26
5.2.2.1 Connecting the shielding gas supply ............................................................ 27
Connecting the electrode holder and workpiece lead .................................................. 27
RT1 19POL ................................................................................................................... 29
RTG1 19POL ................................................................................................................ 29
RTP1 19POL ................................................................................................................ 29
RTP2 19POL ................................................................................................................ 29
RTP3 spotArc 19POL ................................................................................................... 29
RT50 7POL ................................................................................................................... 29
RTF1 19POL ................................................................................................................ 29
RT AC 1 19POL ............................................................................................................ 30
RT PWS 1 19POL ........................................................................................................ 30
Automation interface ..................................................................................................... 32
Remote control connection socket, 19-pole ................................................................. 33
RINT X12 robot interface .............................................................................................. 33
BUSINT X11 Industrial bus interface ............................................................................ 33
Notes on the use of these operating instructions
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