Table of Contents
Related Manuals for EWM Tetrix 351 - 551 DC Smart 2.0 FW
Summary of Contents for EWM Tetrix 351 - 551 DC Smart 2.0 FW
- Page 1 Operating instructions Power source Tetrix 351 - 551 DC Smart 2.0 FW Tetrix 351 - 551 DC Comfort 2.0 FW Tetrix 351 AC/DC Smart 2.0 FW Tetrix 351 AC/DC Comfort 2.0 FW 099-000246-EW501 Observe additional system documents! 27.10.2017...
- Page 2 +49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com. Liability relating to the operation of this equipment is restricted solely to the function of the equipment.
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Page 3: Table Of Contents
Contents Notes on the use of these operating instructions Contents 1 Contents ..............................3 2 For your safety ............................5 Notes on the use of these operating instructions ................5 Explanation of icons ........................6 Part of the complete documentation ....................7 Safety instructions .......................... - Page 4 Simultaneous welding on both sides, synchronisation types ............46 9.6.1 Synchronisation via cable (frequency 50Hz to 200Hz) ..........46 9.6.2 Synchronisation via mains voltage (50Hz / 60Hz) ............46 10 Appendix A ............................47 10.1 Overview of EWM branches......................47 099-000246-EW501 27.10.2017...
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Page 5: For Your Safety
For your safety Notes on the use of these operating instructions For your safety Notes on the use of these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. •... -
Page 6: Explanation Of Icons
For your safety Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the Activate and release/tap/tip user must observe. Switch off machine Release Switch on machine Press and keep pressed Switch Wrong Turn Numerical value – adjustable Correct Menu entry Signal light lights up in green... -
Page 7: Part Of The Complete Documentation
For your safety Part of the complete documentation Part of the complete documentation These operating instructions are part of the complete documentation and valid only in combination with all other parts of these instructions! Read and observe the operating instructions for all system components, especially the safety instructions! The illustration shows a general example of a welding system. - Page 8 For your safety Safety instructions WARNING Risk of injury from electrical voltage! Voltages can cause potentially fatal electric shocks and burns on contact. Even low voltages can cause a shock and lead to accidents. • Never touch live components such as welding current sockets or stick, tungsten or wire electrodes! •...
- Page 9 For your safety Safety instructions WARNING Fire hazard! Due to the high temperatures, sparks, glowing parts and hot slag that occur during welding, there is a risk of flames. • Be watchful of potential sources of fire in the working area! •...
- Page 10 For your safety Safety instructions CAUTION Electromagnetic fields! The power source may cause electrical or electromagnetic fields to be produced which could affect the correct functioning of electronic equipment such as IT or CNC devices, telecommunication lines, power cables, signal lines and pacemakers. •...
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Page 11: Transport And Installation
For your safety Transport and installation Transport and installation WARNING Risk of injury due to improper handling of shielding gas cylinders! Improper handling and insufficient securing of shielding gas cylinders can cause serious injuries! • Observe the instructions from the gas manufacturer and any relevant regulations concerning the use of compressed air! •... -
Page 12: Intended Use
3.2.1 Warranty For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 3.2.2 Declaration of Conformity The labelled machine complies with the following EC directives in terms of its design and construction: •... -
Page 13: Calibration/Validation
Intended use Documents which also apply 3.2.5 Calibration/Validation We hereby confirm that this machine has been tested using calibrated measuring equipment, as stipulated in IEC/EN 60974, ISO/EN 17662, EN 50504, and complies with the admissible tolerances. Recommended calibration interval: 12 months 099-000246-EW501 27.10.2017... -
Page 14: Machine Description - Quick Overview
Machine description – quick overview Front view Machine description – quick overview Front view Figure 4-1 099-000246-EW501 27.10.2017... - Page 15 Machine description – quick overview Front view Item Symbol Description Lifting lug Main switch, machine on/off Machine control, see the relevant control operating instructions Carrying handle Automatic cut-out of coolant pump key button press to reset a triggered fuse Quick connect coupling (red) coolant return Quick connect coupling (blue) coolant supply...
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Page 16: Rear View
Machine description – quick overview Rear view Rear view Figure 4-2 099-000246-EW501 27.10.2017... - Page 17 Machine description – quick overview Rear view Item Symbol Description Connection socket, 7-pole (digital) To connect digital accessories Retrofitting option > see 9 chapter PC interface, serial (D-Sub connection socket, 9-pole) Automation interface 19-pin (analogue) Option for retrofitting > see 5.5 chapter Securing elements for shielding gas cylinder (strap/chain) Mains connection cable >...
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Page 18: Design And Function
Design and function Transport and installation Design and function WARNING Risk of injury from electrical voltage! Contact with live parts, e.g. power connections, can be fatal! • Observe the safety information on the first pages of the operating instructions! • Commissioning must be carried out by persons who are specifically trained in handling power sources! •... -
Page 19: Ambient Conditions
Design and function Transport and installation 5.1.2 Ambient conditions T he machine must not be operated in the open air and must only be set up and operated on a suitable, stable and level base! • The operator must ensure that the ground is non-slip and level, and provide sufficient lighting for the place of work. -
Page 20: Welding Torch Cooling System
Design and function Transport and installation 5.1.5 Welding torch cooling system Insufficient frost protection in the welding torch coolant! Depending on the ambient conditions, different liquids are used for cooling the welding torch > see 5.1.5.1 chapter. Coolants with frost protection (KF 37E or KF 23E) must be checked regularly to ensure that the frost protection is adequate to prevent damage to the machine or the accessory components. -
Page 21: Adding Coolant
Design and function Transport and installation 5.1.5.3 Adding coolant The unit is supplied ex works with a minimum level of coolant. Figure 5-1 Item Symbol Description Coolant tank cap Coolant filter sieve Coolant tank "Min" mark Minimum coolant level • Unscrew and remove the coolant tank sealing cover. -
Page 22: Notes On The Installation Of Welding Current Leads
Design and function Transport and installation 5.1.6 Notes on the installation of welding current leads Incorrectly installed welding current leads can cause faults in the arc (flickering). Lay the workpiece lead and hose package of power sources without HF igniter (MIG/MAG) for as long and as close as possible in parallel. -
Page 23: Stray Welding Currents
Design and function Transport and installation 5.1.6.1 Stray welding currents WARNING Risk of injury due to stray welding currents! Stray welding currents can destroy protective earth conductors, damage machines and electronic devices and cause overheating of components, leading to fire. •... -
Page 24: Mains Configuration
Design and function Transport and installation 5.1.7.1 Mains configuration The machine may be connected to: • a three-phase system with four conductors and an earthed neutral conductor • a three-phase system with three conductors of which any one can be earthed, e.g. -
Page 25: Tig Welding
Design and function TIG welding TIG welding 5.2.1 Welding torch and workpiece line connection Prepare welding torch according to the welding task in hand (see operating instructions for the torch). Equipment damage due to improperly connected coolant pipes! If the coolant pipes are not properly connected or a gas-cooled welding torch is used, the coolant circuit is interrupted and equipment damage can occur. -
Page 26: Connection Assignment, Welding Torch Control Cable
Design and function TIG welding Item Symbol Description Connection socket, “-” welding current TIG welding torch connection Quick connect coupling (red) coolant return Quick connect coupling (blue) coolant supply Workpiece Connection socket, “+” welding current Connection for workpiece lead • Insert the welding current plug on the welding torch into the welding current connection socket and lock by turning to the right. -
Page 27: Shielding Gas Supply (Shielding Gas Cylinder For Welding Machine)
Design and function MMA welding 5.2.2 Shielding gas supply (shielding gas cylinder for welding machine) WARNING Risk of injury due to improper handling of shielding gas cylinders! Improper handling and insufficient securing of shielding gas cylinders can cause serious injuries! •... - Page 28 Design and function MMA welding CAUTION Shielding gas connection! During MMA welding open circuit voltage is applied at the shielding gas connection (G¼" connecting nipple). • Place yellow insulating cap on the G¼" connection nipple (protects against electrical voltage and dirt). Figure 5-10 Item Symbol Description...
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Page 29: Remote Control
Design and function Remote control Polarity depends on the instructions from the electrode manufacturer given on the electrode packaging. • Insert cable plug of the electrode holder into either the "+" or "-" welding current connection socket and lock by turning to the right. •... -
Page 30: Rt50 7Pol
Design and function Remote control 5.4.6 RT50 7POL Functions • Remote control for all welding machine and accessory functions. 5.4.7 RTF1 19POL Functions • Infinitely adjustable welding current (0% to 100%) depending on the preselected main current on the welding machine. •... -
Page 31: Interfaces For Automation
Design and function Interfaces for automation Interfaces for automation WARNING Do not carry out any unauthorised repairs or modifications! To avoid injury and equipment damage, the unit must only be repaired or modified by specialist, skilled persons! The warranty becomes null and void in the event of unauthorised interference. •... -
Page 32: Automation Interface
Design and function Interfaces for automation 5.5.1 Automation interface WARNING No function of the external interrupt equipment (emergency stop switch)! If the emergency stop circuit has been set up using an external interrupt equipment connected to the interface for automated welding, the machine must be configured for this setup. -
Page 33: Remote Control Connection Socket, 19-Pole
Design and function Interfaces for automation 5.5.2 Remote control connection socket, 19-pole Figure 5-12 Pos. Signal shape Designation Output Connection for cable screen (PE) Output Current flows signal I>0, galvanically isolated (max. +- 15V/100mA) Output Reference voltage for potentiometer 10V (max. 10mA) Input Control value specification for main current, 0-10V (0V = I , 10V =... -
Page 34: Pc Interface
Design and function PC interface PC interface PC 300 welding parameter software Set all welding parameters on the PC and simply transfer to one or more welding machines (accessory, set consisting of software, interface, connection leads) • Manage up to 510 JOBs •... -
Page 35: Maintenance, Care And Disposal
Maintenance, care and disposal General Maintenance, care and disposal General DANGER Risk of injury due to electrical voltage after switching off! Working on an open machine can lead to fatal injuries! Capacitors are loaded with electrical voltage during operation. Voltage remains present for up to four minutes after the mains plug is removed. -
Page 36: Maintenance Work, Intervals
A periodic test according to IEC 60974-4 "Periodic inspection and test" has to be carried out. In addition to the regulations on testing given here, the relevant local laws and regulations must also be observed. For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 099-000246-EW501 27.10.2017... -
Page 37: Disposing Of Equipment
• Information about returning used equipment or about collections can be obtained from the respective municipal administration office. • In addition to this, returns are also possible throughout Europe via EWM sales partners. 099-000246-EW501 27.10.2017... -
Page 38: Rectifying Faults
Rectifying faults Checklist for rectifying faults Rectifying faults All products are subject to rigorous production checks and final checks. If, despite this, something fails to work at any time, please check the product using the following flowchart. If none of the fault rectification procedures described leads to the correct functioning of the product, please inform your authorised dealer. -
Page 39: Vent Coolant Circuit
Rectifying faults Vent coolant circuit Unstable arc Material inclusions in the tungsten electrode due to contact with filler material or workpiece Regrind or replace the tungsten electrode Incompatible parameter settings Check settings and correct if necessary Pore formation ... -
Page 40: Technical Data
Technical data Tetrix 351 AC/DC Technical data Performance specifications and guarantee only in connection with original spare and replacement parts! Tetrix 351 AC/DC Welding current 5 A–350 A Welding voltage 10.2 V–24.0 V 20.2 V–34.0 V Duty cycle at 40 °C 350 A (60% DC) 350 A (60% DC) 300 A (100% DC) -
Page 41: Tetrix 351 Fw
Technical data Tetrix 351 FW Tetrix 351 FW Welding current 5 A–350 A Welding voltage 10.2 V–24.0 V 20.2 V–34.0 V Duty cycle at 40 °C 350 A (100% DC) Load cycle 10 min. (60% DC 6 min. welding, 4 min. pause) Open circuit voltage 79 V Mains voltage (tolerances) -
Page 42: Tetrix 401 Fw
Technical data Tetrix 401 FW Tetrix 401 FW Welding current 5 A–400 A Welding voltage 10.2 V–26.0 V 20.2 V–36.0 V Duty cycle at 40 °C 400 A (100% DC) Load cycle 10 min. (60% DC 6 min. welding, 4 min. pause) Open circuit voltage 79 V Mains voltage (tolerances) -
Page 43: Tetrix 451 Fw
Technical data Tetrix 451 FW Tetrix 451 FW Welding current 5 A–450 A Welding voltage 10.2 V–28.0 V 20.2 V–38.0 V Duty cycle at 40 °C 450 A (80% DC) 420 A (100% DC) Load cycle 10 min. (60% DC 6 min. -
Page 44: Tetrix 551 Fw
Technical data Tetrix 551 FW Tetrix 551 FW Welding current 5 A–550 A Welding voltage 10.2 V–32.0 V 20.2 V–42.0 V Duty cycle at 40 °C 550 A (60% DC) 420 A (100% DC) Load cycle 10 min. (60% DC 6 min. -
Page 45: Accessories
Accessories Remote controls and accessories Accessories Performance-dependent accessories like torches, workpiece leads, electrode holders or intermediate hose packages are available from your authorised dealer. Remote controls and accessories Type Designation Item no. RTF1 19POL 5 M Foot-operated remote control current with 094-006680-00000 connection cable RT1 19POL... -
Page 46: General Accessories
Accessories General accessories Type Designation Item no. ON Holder Gas Bottle <50L Holding plate for gas cylinders smaller than 50 litres 092-002151-00000 ON Shock Protect Ram protection retrofit option 092-002154-00000 General accessories Type Designation Item no. DM 842 Ar/CO2 230bar 30l D Pressure regulator with manometer 394-002910-00030 GH 2X1/4'' 2M... -
Page 47: Overview Of Ewm Branches
Appendix A Overview of EWM branches Appendix A 10.1 Overview of EWM branches 099-000246-EW501 27.10.2017...
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