Phoenix Contact Axioline P User Manual
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Phoenix Contact Axioline P User Manual

Phoenix Contact Axioline P User Manual

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Axioline P system and installation
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UM EN AXL P system

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Summary of Contents for Phoenix Contact Axioline P

  • Page 1 Axioline P system and installation User manual UM EN AXL P system...
  • Page 2 User manual Axioline P system and installation UM EN AXL P system, Revision A 2021-06-30 This user manual is valid for Axioline P products PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...

  • Page 3: Table Of Contents

    Product description....................11 3.4.1 Axioline P bus coupler ................14 3.4.2 Axioline P fieldbus power supply (FBPS) segment ......15 3.4.3 AXL P I/O modules ................17 Approvals ......................18 Intrinsically safe modules for the Ex area (Ex i)............ 20 3.6.1...
  • Page 4 Shielding with Axioline P ..............46 7.2.2 Shielding when connecting analog sensors and actuators ....47 7.2.3 Axioline P shield connection set ............47 7.2.4 Connecting the shielding to the busbar ..........52 7.2.5 Centralized equipotential bonding at the enclosure entry ..... 53 Process, parameter, and diagnostic data...................

  • Page 5: For Your Safety

    Intended use This document provides information regarding the Axioline P system and how it interconnects between different modules and higher-level systems. 5/66 PHOENIX CONTACT...

  • Page 6: Product Changes

    Axioline P Product changes Changes or modifications to hardware and software of the device are not permitted. Incorrect operation or modifications to the device can endanger your safety or damage the device. Do not repair the device yourself. If the device is defective, please contact Phoenix Contact.

  • Page 7: Documentation Landscape For Axioline P

    Documentation landscape for Axioline P Available documents The documentation for the Axioline P product group is modular, providing you with the opti- mum information to meet your requirements. In the following table, the term “module” is used for the bus coupler and I/O module.
  • Page 8 Axioline P 8/66 PHOENIX CONTACT 4040_en_A...

  • Page 9: Axioline P Product Group

    Axioline P product group What is Axioline P? Axioline P is a highly-available, modular I/O platform designed to meet the demands of the process industry. The portfolio is intended for hardened process applications where reliable up-time is critical while allowing signal connectivity in both Ex and non-Ex areas.

  • Page 10: Structure Of An Axioline P Station

    Axioline P Structure of an Axioline P station An Axioline P station consists of individual modules snapped onto DIN rail (NS 35). A bus coupler forms the head of the station with modules mounted alongside. Bus base modules are used for the connection of the individual modules to one another and to the head station.

  • Page 11: Product Description

    The Advanced Functionality (AF) PROFINET I/O system implies the addition of PROFIBUS PA to the Axioline P PROFINET I/O system. Any Axioline P I/O module may be used with all Axioline P bus couplers, but the FBPS segment modules that bring entire PROFIBUS PA networks onto PROFINET may be used only with the AF bus coupler.
  • Page 12 Section “Mounting and removing modules” on page Mounting location The Axioline P modules meet IP20 degree of protection and can be used in closed control cabinets or control boxes (junction boxes) with IP54 degree of protection according to EN 60529 or higher.
  • Page 13 The Axioline P station is integrated in the network using a bus coupler. Axioline P local bus There is an interface to the Axioline P local bus on the bottom of the modules. Bus base modules are used to carry the communications power and the bus signals from the bus cou- pler through the Axioline P station.

  • Page 14: Axioline P Bus Coupler

    PROFINET or Modbus TCP. There are three bus couplers in the Axioline P platform. Each bus coupler has 24 V DC ter- minals used for supplying power to the bus coupler as well as the connected I/O modules.

  • Page 15: Axioline P Fieldbus Power Supply (Fbps) Segment

    Axioline P product group Figure 3-4 Axioline P bus coupler Bus base module for the Axioline P bus coupler Axioline P bus coupler The following features are specific to one or more of the PROFINET bus couplers: – PROFINET S2 system redundancy.

  • Page 16: Fbps Segment Order Numbers

    Axioline P/PROFIBUS PA AXL P FBPS BASE 2316393 Axioline P/PROFIBUS PA AXL P FBPS 28DC/0.5A 2316394 Figure 3-5 Axioline P FBPS segment Bus base module connector AXL P FBPS BASE Fieldbus trunk connector AXL P FBPS 28DC/0.5A LED status indicators AXL P FBPS 28DC/0.5A...

  • Page 17: Axl P I/O Modules

    I/O modules without losing data from the other modules already configured and pro- viding cyclic data to the controller. The Axioline P I/O modules are powered with 24 V DC by the AXL P local bus. See bus cou- pler data sheet for more detail.

  • Page 18: Approvals

    Axioline P AXL P … DI16 NAM 1F The AXL P DI16 NAM 1F and AXL P EX IS DI16 NAM 1F are digital input modules with con- nection to NAMUR sensors. These modules provide 16 channels to bring digital input val- ues to the cyclic data exchange on the network, from two-wire connection directly to the ter- minals on the I/O module.
  • Page 19 Axioline P product group Enter the order designation, a part of it, or the order number in the search window. Figure 3-7 Searching for order number 1052417 Select the product. Switch to the “Approvals” tab. The current approvals of the product are listed.

  • Page 20: Intrinsically Safe Modules For The Ex Area (Ex I)

    A large selection of standard I/O modules are available for use in zone 2 potentially explo- sive areas that have received approval for this zone. Furthermore, intrinsically safe, blue Axioline P I/O modules are available. These can be in- stalled in non-potentially explosive areas or potentially explosive areas of zone 2. These modules can be used to input or output signals present in Zone 1 or Zone 0.

  • Page 21: Modules For Use In Potentially Explosive Areas

    Axioline P product group Figure 3-11 Use of Axioline P modules in potentially explosive areas Zone 2 Sensor Axioline P DIAG PRIM LNK1 LNK2 ACT1 ACT2 Zone 1 NAMUR Zone 0 Table 3-5 Modules for use in potentially explosive areas...

  • Page 22: Intrinsic Safety

    Axioline P 3.6.2 Intrinsic safety Intrinsically safe modules may be connected to any Axioline P station. Install the AXL F/P IO EX PP (Order No.: 1100201) partition plate between the non-intrinsi- cally safe and intrinsically safe section of the station.
  • Page 23 Axioline P product group AXL P EX IS... modules The following Axioline P I/O… modules are available to create an intrinsically safe Axioline P I/O system. Table 3-6 Modules for creating an area with intrinsically safe Axioline P modules Order No.
  • Page 24 Axioline P 24/66 PHOENIX CONTACT 4040_en_A...

  • Page 25: Housings

    AXL P EX IS AI8 HART 1F AXL P EX IS DO4 SD 24-48 1F AXL P EX IS DO4 SD 21-60 1F AXL P AO4 HART 1F AXL P EX IS AO4 HART 1F Housings are traffic gray (RAL 7042). 25/66 PHOENIX CONTACT 4040_en_A...

  • Page 26: Dimensions

    Axioline P Dimensions Figure 4-2 AXL P BK… dimensions Figure 4-3 AXL P FBPS BASE and AXL P FBPS … dimensions DC OK DC OK RDNT RDNT STATUS STATUS ERROR ERROR Figure 4-4 AXL P I/O module dimensions 53,6 77,1...

  • Page 27: Bus Base Modules

    Housings Bus base modules Bus base modules connect the various Axioline P modules together, providing a communi- cation method and distributing power. This is referred to as the local bus. NOTE: Ensure that the bus base module is correct for the different modules. They are not all interchangeable.

  • Page 28: Connectors

    Axioline P Connectors Axioline P connectors accept cables up to 1.5 mm² and require a stripping length of 8 mm. Figure 4-7 Connectors 10.3 00 01 10 11 20 21 30 31 00 01 10.3 10 11 20 21 —...

  • Page 29: Colors And Markings

    The bottom parts of the I/O connectors are black (RAL 9005) while the upper parts match the color of the housing (RAL 7042). Function identification The module functions are color coded. Figure 4-9 Color coding of the module functions 29/66 PHOENIX CONTACT 4040_en_A...

  • Page 30: Color Coding Of The Module Function

    RAL 9010 Bus coupler, controller, boost Connections Apart from the Axioline P connectors, all connections are consecutively numbered, e.g., X1, X2 for Ethernet connections. Indication elements Diagnostic and status indicators are marked with the function, e.g., UL, P+, P-, 00, 01, ...

  • Page 31: Mounting And Removing Modules

    “Clearance dimensions” on page 37). All Axioline P modules are mounted on 35 mm DIN rails. The preferred height of the DIN rail is 7.5 mm (corresponds to TH 35-7.5 according to EN 60715). Mount the modules vertically on the DIN rail. This way, the module does not need to be tilted and it provides easy installation and removal, even in confined spaces.
  • Page 32 30 31 End brackets Install end brackets on both sides of the Axioline P station. The end brackets ensure that the Axioline P station is correctly mounted. End brackets secure the station on both sides and keep it from moving from side to side on the DIN rail.

  • Page 33: Recommended End Brackets

    The maximum number of Axioline P modules within a station is 63. ules The actual number of modules within an Axioline P station may be limited by the supplied logic current, the current consumption of the connected modules, and the system limits of the bus coupler.

  • Page 34: Mounting Modules

    Axioline P Mounting modules Install all the bus base modules for each module in the station. Figure 5-2 Bus base terminal installation B... Connect the bus base modules together. Install AXL SHIELD SET, if applicable. Place the first module on the first bus base module perpendicularly to the bus base module.

  • Page 35: Removing Modules

    Slide any existing modules and associated bus base terminals to the right. NOTE: Large Axioline P stations may require removing additional modules and bus base modules starting at the end to access the desired module. Slide the target bus base module approximately 5 mm to the right to disconnect it.

  • Page 36: Connectors

    Axioline P The bus base modules utilize a fiberglass-filled nylon to allow features such as hot swapping of modules. The fiberglass-filled nylon creates a stronger yet less flexible component compared to an AXL F BS… bus base module. Be sure to lift latches B1 and B2 from underneath the DIN rail edge.

  • Page 37: Clearance Dimensions

    ACT1 ACT2 Figure 5-8 Clearance for AXL P…1F input/output modules 0 1 2 3 4 5 6 7 AXL_P_DI16_NAM_1F 1052416 00 01 10 11 20 21 30 31 00 01 10 11 20 21 30 31 37/66 PHOENIX CONTACT 4040_en_A...

  • Page 38: Clearances

    Axioline P Figure 5-9 Clearance for assembled AXL P FBPS BASE module with installed AXL P FBPS 28DC/0.5A plugs DC OK DC OK RDNT RDNT STATUS STATUS ERROR ERROR Table 5-2 Clearances Housing type Housing Distance between DIN Image height rail and housing cover AXL P BK…...

  • Page 39: Connections

    The network cables on the bus coupler are connected via the RJ45 connectors. The cables for the I/O devices and supply voltages are connected via Axioline P connectors. Each terminal point, both for the periphery of the I/O modules (I/O connectors) as well as the communications power, sensor, and actuator supply (power connectors), has a maximum current of 8 A.

  • Page 40: Terminal Point, Associated Spring Lever And Touch Connection

    For crimping, we recommend pliers for trapezoidal crimp CRIMPFOX 6 or CRIMP- FOX 6T. NOTE: TWIN ferrules are not permitted in the Axioline P system. Terminal point, associated spring lever and touch connection When using the screwdriver, pay attention to the position of the spring lever to the assigned terminal point.

  • Page 41: Cables

    When inserting a stranded cable: a) Open the spring by pressing the screwdriver onto the spring lever (A). Use a screwdriver blade width of 2.5 mm. Phoenix Contact recommends the SZS 0,4x2,5 screwdriver. b) Insert the cable in the terminal point (B).

  • Page 42: Shielded

    Inserting the cable: a) Open the spring by pressing the screwdriver onto the spring lever (A). Use a screwdriver blade width of 2.5 mm. Phoenix Contact recommends the SZS 0,4x2,5 screwdriver. b) Insert the cable in the terminal point (B).

  • Page 43: Power Supply

    An external power supply powers the AXL P BK…. This supply voltage (U ) provides power to the Axioline P I/O modules via the bus base modules (Axioline P extension module supply voltage). The FBPS segments are not powered by the U bus, but directly by an external power supply.

  • Page 44: Jumpers In The Power Connectors, Potential Forwarding, And Fusing

    Axioline P 6.4.3 Jumpers in the power connectors, potential forwarding, and fusing Terminal points P+ and P+, as well as P- and P- are jumpered in the power connector. It is possible to use one of the terminal points for supply and the second terminal point for for- warding a potential respectively.

  • Page 45: Grounding And Shielding

    Grounding and shielding Grounding and shielding Grounding concept Within an Axioline P station, a distinction is made between functional earth ground (FE) and protective earth ground (PE). Protective earth ground- Protective earth grounding protects people and machines against hazardous voltages. To ing (PE) avoid these dangers, correct grounding, with consideration of local conditions, is vital.

  • Page 46: Shielding Concept

    Do not connect the functional earth ground of the modules for surge protection to an Ax- ioline P module (for example, to an FE contact of an Axioline P connector). This ensures that interference is discharged before it enters the Axioline P module.

  • Page 47: Shielding When Connecting Analog Sensors And Actuators

    The shield connection set AXL SHIELD SET (Order No. 2700518) consists of two busbar holders and two SK 5 shield connection clamps. This shield connection set can be used to connect cable shields in an Axioline P station in the vicinity of the modules. Figure 7-2...
  • Page 48 If using a busbar holder at the end of an Axioline P station, mount the busbar holder after the last module. In this case, it is not positioned above a bus base module. Se- cure the busbar holder using an end bracket.
  • Page 49 Busbar holder Rotate the busbar holder (B) and snap it into place on the DIN rail. Repeat steps 1 and 2 for remaining busbar holders. Figure 7-5 Installed busbar holders Place the busbar into the busbar holders. 49/66 PHOENIX CONTACT 4040_en_A...
  • Page 50 Axioline P Figure 7-6 Busbar position Secure the busbar using the SK5 clamps provided. Figure 7-7 SK5 clamp installation Install the housing on the DIN rail. 50/66 PHOENIX CONTACT 4040_en_A...
  • Page 51 Use a screwdriver with a blade width of 4 mm. Remove the adjacent modules, both left and right, of each busbar holder. Insert the screwdriver in the release slot. Figure 7-9 Release slot Turn the screwdriver to release the locking clip from the DIN rail. 51/66 PHOENIX CONTACT 4040_en_A...

  • Page 52: Connecting The Shielding To The Busbar

    Axioline P Figure 7-10 Release clip removal The locking clip may deform from contact with the screwdriver. It may be bent back into shape prior to reassembly. 7.2.4 Connecting the shielding to the busbar Maintain the cable insulation as much as possible.

  • Page 53: Centralized Equipotential Bonding At The Enclosure Entry

    A centralized location may be implemented to provide equipotential bonding of the shield ground (FE) at the enclosure entry. Figure 7-11 Equipotential shield grounding example Sensor Sensor cable to Axioline P I/O Sensor cable Common ground (FE) point with strain relief for shields Sensor...
  • Page 54 Axioline P 54/66 PHOENIX CONTACT 4040_en_A...

  • Page 55: Process, Parameter, And Diagnostic Data

    Process, parameter, and diagnostic data Process, parameter, and diagnostic data Axioline P process data information may be found in the module-specific data sheet. Infor- mation on configuration or parameterization of the system may be found in another Axioline P manual or reference material.
  • Page 56 Axioline P 56/66 PHOENIX CONTACT 4040_en_A...

  • Page 57: Software Support

    A DTM is available for all Axioline P modules. They can be integrated into each FDT frame- work application. More information on the DTM can be found in the DTM manual on the product downloads tab at phoenixcontact.com.
  • Page 58 Axioline P 58/66 PHOENIX CONTACT 4040_en_A...

  • Page 59: List Of Figures

    Searching for AXL P ................20 Figure 3-10: Selecting ATEX approval ..............20 Figure 3-11: Use of Axioline P modules in potentially explosive areas ....21 Figure 3-12: Separation of non-intrinsically safe and intrinsically safe Axioline P modules ..................... 22...
  • Page 60 Axioline P Section 5 Figure 5-1: Mounting positions for an Axioline P station ........32 Figure 5-2: Bus base terminal installation ............34 Figure 5-3: Module installation ................34 Figure 5-4: Module removal (I/O module shown) ..........35 Figure 5-5: Bus base terminal removal ..............

  • Page 61: A 2 List Of Tables

    Table 3-4: I/O module order numbers ..............17 Table 3-5: Modules for use in potentially explosive areas........21 Table 3-6: Modules for creating an area with intrinsically safe Axioline P modules... Section 4 Table 4-1: Housing versions ................. 25 Table 4-2:...
  • Page 62 Axioline P 62/66 PHOENIX CONTACT 4040_en_A...

  • Page 63: Index

    Index Index Approvals..............18 I/O modules ..............17 Axioline P Intrinsically safe ............20 Components.............9 Description .............11 Features ..............9 Markings ..............29 Station ..............10 Mounting ..............31, 34 Backplane ..............11 Network ............... 44 Bonding................53 Bus base modules ............27 Bus coupler ..............14 Power supply ............15, 43 Product description ............
  • Page 64 Axioline P 64/20 PHOENIX CONTACT 4040_en_A...
  • Page 65 The receipt of technical documentation (in particular user documentation) does not constitute any further duty on the part of Phoenix Contact to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations.
  • Page 66 Middletown, PA 17057 Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, please send your comments to: tecdoc@phoenixcontact.com 66/66 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...

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