Phoenix Contact TOPMARK NEO Original Operating Instructions

Phoenix Contact TOPMARK NEO Original Operating Instructions

Laser marking system

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Startup and operation of the laser marking
system TOPMARK NEO
Original operating instructions

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Summary of Contents for Phoenix Contact TOPMARK NEO

  • Page 1 Startup and operation of the laser marking system TOPMARK NEO Original operating instructions...
  • Page 2 TOPMARK NEO UM EN TOPMARK NEO, Revision 02 2020-12-15 This user manual is valid for: Designation Revision Order No. TOPMARK NEO 1012015 TOPMARK NEO SET 1012018 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...
  • Page 3: Table Of Contents

    Cleaning the processing area ................33 Cleaning the protective glass of the laser lens............. 34 Replacing the protective glass of the laser lens........... 35 Cleaning the bar code scanner................36 Troubleshooting....................37 Transporting and returning a product..............38 3 / 44 PHOENIX CONTACT 108546_en_02...
  • Page 4 TOPMARK NEO Appendix ..........................39 Ordering data ...................... 39 Technical data ..................... 40 Approvals and declarations ................. 41 EU declaration of conformity................42 Please observe the following notes ..............43 How to contact us ....................44 4 / 44 PHOENIX CONTACT...
  • Page 5: For Your Safety

    Do not perform any cleaning or maintenance work that extends beyond the steps de- scribed here. Only Phoenix Contact or personnel authorized and qualified by Phoenix Contact may carry out further work. This applies in particular to work that involves removal of housing parts and covers.
  • Page 6: Field Of Application

    Using other materials may damage the device. If unauthorized materials are used, there is risk of combustion. You can operate the TOPMARK NEO using the accompanying marking software or via the control panel. You must always operate the TOPMARK NEO with a suitable extraction system for drawing in particles and gas residues.
  • Page 7: Safety Notes

    Electrical safety The TOPMARK NEO is designed for power grids with an AC mains voltage according to the rating plate. Only connect the device to sockets with a ground conductor contact. Switch off the device before connecting or disconnecting it from other systems (such as an extraction system or a computer).
  • Page 8 TOPMARK NEO Do not carry out repairs or adjustments when the laser is switched on. They may only be per- formed in the presence of a laser safety officer. The possibility exists that the laser safety pane could break. Therefore, monitor the device during the marking process so that you can actuate the EMERGENCY SWITCH-OFF button if a malfunction occurs.
  • Page 9: Shutdown And Disposal

    For your safety Shutdown and disposal Shutdown In order to shut down the TOPMARK NEO, disconnect it from the mains power supply and all other devices and secure it against unauthorized start-up. Storage For storage, observe the general storage conditions and store the device in the original packaging.
  • Page 10: Meaning Of The Safety Symbols

    The laser radiation can pose fire and explosion hazards. Maintenance work with the housing opened may be carried out only by service personnel authorized and qualified by Phoenix Contact and only when the laser is switched off. 10 / 44...
  • Page 11: Installation And Startup

    Network cable (LAN) Holding plate, for light LS materi- Original operating instructions Magnets for additional, flexible af- with EU declaration of conformity fixing of LS materials Data carrier with original operating instructions and further links 11 / 44 PHOENIX CONTACT 108546_en_02...
  • Page 12: Unpacking

    Remove the top foam pad (5). • Have two persons lift the TOPMARK NEO (6) from the bottom foam pad (8). A set of four handles (7) is available (TMN-HANDLE SET, Order No. 1012105) as an acces- sory. The handles can be screwed into the sides of the base.
  • Page 13: Requirements For The Installation Location

    NOTE: Damage to theTOPMARK NEO Observe the following notes. • Only operate the TOPMARK NEO in a dry environment that is protected against mois- ture such as splash water or mist. • If water condensation forms, this could impact the operational safety. Avoid significant temperature fluctuations and do not bring the device into operation until it has acclimat- ed to room temperature.
  • Page 14: Setup

    TOPMARK NEO Setup Set the TOPMARK NEO on a table or similar surface that is suitable for the load. The table has to stand on a level floor with sufficient bearing capacity. WARNING: Risk of injury from heavy load The step of unpacking the TOPMARK NEO is a job for two people.
  • Page 15: Overview Of The Laser Marker

    Actuating the EMERGENCY STOP button interrupts the power supply to the laser and con- troller. • To reestablish the power supply, turn the EMERGENCY STOP button until it unlatches. • Then switch the device off and back on again. • Restart the software. 15 / 44 PHOENIX CONTACT 108546_en_02...
  • Page 16: Connecting The Extraction System

    • Connect the extraction system to the power grid using the cold device cable (4). For further details on connecting the extraction system supplied by Phoenix Contact, please refer to the operating instructions accompanying the extraction system. 16 / 44...
  • Page 17: Setting The Extraction System

    Extraction Set the extraction system according to the accompanying operating instructions. The suction power of the extraction system supplied by Phoenix Contact is set automati- cally to match the relevant material using the accompanying software. Please note that this function is not available on other extraction systems.
  • Page 18: Operating With Extraction Systems From Other Manufacturers

    (TMN-BP, Order No. 1012081). • Secure the suction tube on the device using the screw on the TOPMARK NEO. (For a description, refer to “Connecting the extraction system” on page 16).
  • Page 19: Connecting The Laser Marker

    The PROJECT complete marking software is available to download at phoenixcontact.net/product/1050453. NOTE: Connection problems when removing the network cable when live The laser marker is not hot-plug-capable. Before removing the network cable, switch off the laser marker and the connected computer. 19 / 44 PHOENIX CONTACT 108546_en_02...
  • Page 20: Switching The Laser Marker On And Off

    The operator of the laser unit is responsible for ensuring compliance with the safety measures. • Always operate the TOPMARK NEO with a properly installed extraction system. • Make sure that the extraction system is always switched on during operation. If you in- tend to operate the device with an extraction system from another manufacturer, you will require a bypass plug (TMN-BP, Order No.
  • Page 21: Operation

    Move your finger up and down the control panel to scroll the list. 3.1.2 Changing the language The language of the TOPMARK NEO is set to English by default. To select a different lan- guage, proceed as follows: • Touch this icon.
  • Page 22 Adjusting the brightness of the display Here you can find help on all device issues as well as videos that explain TOPMARK NEO handling and error removal. Here you can select the keyboard layout. When entering data, you can switch between the pre-selected keyboard layouts.
  • Page 23 Admin PIN “0000” Set LAN parameters Export the log file Set the language Set the country to view the Phoenix Contact subsidiary (under “Contact،) Change the admin PIN Set the date and time Advanced settings for the Service technician (pass-...
  • Page 24: Materials And Magazines

    TOPMARK NEO Materials and magazines NOTE: Damage to the laser marker The TOPMARK NEO laser marker is only approved for marking material from Phoenix Contact. Material approved by Phoenix Contact includes: – LS material – UCT material – UC*/PP –...
  • Page 25: Creating Print Jobs

    Phoenix Contact marking material. • Select the TOPMARK NEO as the output device there. You will be provided with a list of materials that are suitable for this device. The PROJECT complete marking software is available to download at phoenixcontact.net/product/1050453.
  • Page 26: Loading And Removing Uct And Uc*/Pp Material

    TOPMARK NEO Loading and removing UCT and UC*/PP material 3.4.1 Loading UCT and UC*/PP material Figure 3-2 Loading UCT and UC*/PP material CAUTION: Risk of injury from rotating parts Make sure that clothing, hair, jewelry, or similar personal items do not come into con- tact with the exposed rotating parts.
  • Page 27 The fill level in the output magazine is not monitored. Remove the marked materials in time to prevent them from overflowing. • Take out the marked material at the end of the print job. 27 / 44 PHOENIX CONTACT 108546_en_02...
  • Page 28: Marking Ls Material

    TOPMARK NEO Marking LS material 3.5.1 Inserting an adapter plate Figure 3-4 Inserting an adapter plate • Open the hood. • Place the adapter plate (TMN-ADAPTER PLATE-LS) onto the positioning pins (1). 28 / 44 PHOENIX CONTACT 108546_en_02...
  • Page 29 Keep mag- nets away from any devices and objects that could be damaged by strong magnetic fields. 29 / 44 PHOENIX CONTACT 108546_en_02...
  • Page 30 TOPMARK NEO Figure 3-5 Loading LS material Figure 3-6 TMN-FRAME-LS holding plate • Place the required LS material onto the pins (1) with the correct orientation. • Additional securing: Place the holding plate onto the pins (1) with the correct orienta- tion.
  • Page 31: Maintenance And Troubleshooting

    Maintenance and troubleshooting The maintenance tasks described may only be carried out by persons that have been trained and authorized as maintenance personnel by Phoenix Contact. Any further in- tervention is not permitted. For this, please contact Phoenix Contact. Only use original replacement parts. For the ordering data, please refer to “Ordering...
  • Page 32: Opening The Hood Over The Processing Area

    TOPMARK NEO Opening the hood over the processing area In order to mark LS material and perform maintenance work, you must open the processing area by raising the hood. The device is secured against the emission of dangerous laser ra- diation when the processing area is open.
  • Page 33: Cleaning The Processing Area

    Remove all contamination in the processing chamber and on the inside of the paneling using a suitable extraction system. You can use an extraction system from Phoenix Contact for cleaning work. To do so, replace the suction tube adapter with the supplied cleaning nozzle. Contrary to the norm, the thread of the suction tube comes loose when rotated clockwise.
  • Page 34: Cleaning The Protective Glass Of The Laser Lens

    TOPMARK NEO Cleaning the protective glass of the laser lens Figure 4-3 Protective glass of the laser lens NOTE: Damage to the laser marker Do not touch the glass surfaces of the laser lens with bare fingers. Do not use sharp or pointed objects.
  • Page 35: Replacing The Protective Glass Of The Laser Lens

    Appendix. • Screw the ring tight on the laser lens. • Remove the protective cap (2). • Install the laser lens in the mount. • Close the hood over the processing area. 35 / 44 PHOENIX CONTACT 108546_en_02...
  • Page 36: Cleaning The Bar Code Scanner

    TOPMARK NEO Cleaning the bar code scanner Figure 4-5 Cleaning the bar code scanner • Open the hood over the processing area. • Clean any contamination from the protective glass of the bar code scanner (1) using isopropyl and lens cleaning paper. The protective glass (3) is on the lower surface.
  • Page 37: Troubleshooting

    Load material correctly offset Output position has shifted in the Adjust the output position in the marking Phoenix Contact marking software software on the control panel or computer No adapter plate inserted for LS materials Use the TMN-ADAPTER PLATE-LS adapter plate...
  • Page 38: Transporting And Returning A Product

    Discard material If you cannot correct errors with the help of this table, please contact Phoenix Contact. Transporting and returning a product Return the TOPMARK NEO in the original packaging. The original packaging can be or- dered from Phoenix Contact. For the ordering data, please refer to “Ordering data”...
  • Page 39: Topmark Neo

    25-position D-SUB cable, male/male (length: 3.0 m), oper- ating instructions Replacement parts Description Type Order No. Pcs./Pkt. Adapter plate for TOPMARK NEO, for accommodating LS TMN-ADAPTER PLATE-LS 1012104 material, including four magnets for affixing LS material Holding plate, for light LS materials TMN-FRAME-LS 0803478...
  • Page 40: Technical Data

    580 mm x 615 mm x 485 mm (without handles) Weight 45 kg Bar code scanner Wave length 650 nm Scanning method Bidirectional Scan rate 100 scans/s Interface RS-232 Trigger Automatic Optional extraction system from Phoenix Contact See operating instructions for extraction system 40 / 44 PHOENIX CONTACT 108546_en_02...
  • Page 41: A 3 Approvals And Declarations

    Whereas such specific license terms entitle you to the source code of such software, PHOENIX CONTACT will provide upon written request via email and/or traditional paper mail the applicable GPL source code files via CD-ROM for a nominal cost to cover shipping and media charges as allowed under the GPL and LGPL.
  • Page 42: A 4 Eu Declaration Of Conformity

    TOPMARK NEO EU declaration of conformity PHOENIX CONTACT GmbH & Co. KG, Flachsmarktstraße 8, 32825 Blomberg, Germany TOPMARK NEO, Order No. 1012015 The above manufacturer declares and takes sole responsibility for declaring that the prod- uct named here complies with the essential requirements of the following directives.
  • Page 43: Please Observe The Following Notes

    The receipt of technical documentation (in particular user documentation) does not constitute any further duty on the part of Phoenix Contact to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations.
  • Page 44: How To Contact Us

    Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, please send your comments to: tecdoc@phoenixcontact.com 44 / 44 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...
  • Page 46 PHOENIX CONTACT GmbH & Co. KG Flachsmarktstraße 8 32825 Blomberg, Germany Phone: +49 5235 3-00 Fax: +49 5235 3-41200 E-mail: info@phoenixcontact.com phoenixcontact.com...

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10120151012018

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