Cleaning the processing area ................33 Cleaning the protective glass of the laser lens............. 34 Replacing the protective glass of the laser lens........... 35 Cleaning the bar code scanner................36 Troubleshooting....................37 Transporting and returning a product..............38 3 / 44 PHOENIX CONTACT 108546_en_02...
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TOPMARK NEO Appendix ..........................39 Ordering data ...................... 39 Technical data ..................... 40 Approvals and declarations ................. 41 EU declaration of conformity................42 Please observe the following notes ..............43 How to contact us ....................44 4 / 44 PHOENIX CONTACT...
Do not perform any cleaning or maintenance work that extends beyond the steps de- scribed here. Only Phoenix Contact or personnel authorized and qualified by Phoenix Contact may carry out further work. This applies in particular to work that involves removal of housing parts and covers.
Using other materials may damage the device. If unauthorized materials are used, there is risk of combustion. You can operate the TOPMARK NEO using the accompanying marking software or via the control panel. You must always operate the TOPMARK NEO with a suitable extraction system for drawing in particles and gas residues.
Electrical safety The TOPMARK NEO is designed for power grids with an AC mains voltage according to the rating plate. Only connect the device to sockets with a ground conductor contact. Switch off the device before connecting or disconnecting it from other systems (such as an extraction system or a computer).
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TOPMARK NEO Do not carry out repairs or adjustments when the laser is switched on. They may only be per- formed in the presence of a laser safety officer. The possibility exists that the laser safety pane could break. Therefore, monitor the device during the marking process so that you can actuate the EMERGENCY SWITCH-OFF button if a malfunction occurs.
For your safety Shutdown and disposal Shutdown In order to shut down the TOPMARK NEO, disconnect it from the mains power supply and all other devices and secure it against unauthorized start-up. Storage For storage, observe the general storage conditions and store the device in the original packaging.
The laser radiation can pose fire and explosion hazards. Maintenance work with the housing opened may be carried out only by service personnel authorized and qualified by Phoenix Contact and only when the laser is switched off. 10 / 44...
Network cable (LAN) Holding plate, for light LS materi- Original operating instructions Magnets for additional, flexible af- with EU declaration of conformity fixing of LS materials Data carrier with original operating instructions and further links 11 / 44 PHOENIX CONTACT 108546_en_02...
Remove the top foam pad (5). • Have two persons lift the TOPMARK NEO (6) from the bottom foam pad (8). A set of four handles (7) is available (TMN-HANDLE SET, Order No. 1012105) as an acces- sory. The handles can be screwed into the sides of the base.
NOTE: Damage to theTOPMARK NEO Observe the following notes. • Only operate the TOPMARK NEO in a dry environment that is protected against mois- ture such as splash water or mist. • If water condensation forms, this could impact the operational safety. Avoid significant temperature fluctuations and do not bring the device into operation until it has acclimat- ed to room temperature.
TOPMARK NEO Setup Set the TOPMARK NEO on a table or similar surface that is suitable for the load. The table has to stand on a level floor with sufficient bearing capacity. WARNING: Risk of injury from heavy load The step of unpacking the TOPMARK NEO is a job for two people.
Actuating the EMERGENCY STOP button interrupts the power supply to the laser and con- troller. • To reestablish the power supply, turn the EMERGENCY STOP button until it unlatches. • Then switch the device off and back on again. • Restart the software. 15 / 44 PHOENIX CONTACT 108546_en_02...
• Connect the extraction system to the power grid using the cold device cable (4). For further details on connecting the extraction system supplied by Phoenix Contact, please refer to the operating instructions accompanying the extraction system. 16 / 44...
Extraction Set the extraction system according to the accompanying operating instructions. The suction power of the extraction system supplied by Phoenix Contact is set automati- cally to match the relevant material using the accompanying software. Please note that this function is not available on other extraction systems.
(TMN-BP, Order No. 1012081). • Secure the suction tube on the device using the screw on the TOPMARK NEO. (For a description, refer to “Connecting the extraction system” on page 16).
The PROJECT complete marking software is available to download at phoenixcontact.net/product/1050453. NOTE: Connection problems when removing the network cable when live The laser marker is not hot-plug-capable. Before removing the network cable, switch off the laser marker and the connected computer. 19 / 44 PHOENIX CONTACT 108546_en_02...
The operator of the laser unit is responsible for ensuring compliance with the safety measures. • Always operate the TOPMARK NEO with a properly installed extraction system. • Make sure that the extraction system is always switched on during operation. If you in- tend to operate the device with an extraction system from another manufacturer, you will require a bypass plug (TMN-BP, Order No.
Move your finger up and down the control panel to scroll the list. 3.1.2 Changing the language The language of the TOPMARK NEO is set to English by default. To select a different lan- guage, proceed as follows: • Touch this icon.
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Adjusting the brightness of the display Here you can find help on all device issues as well as videos that explain TOPMARK NEO handling and error removal. Here you can select the keyboard layout. When entering data, you can switch between the pre-selected keyboard layouts.
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Admin PIN “0000” Set LAN parameters Export the log file Set the language Set the country to view the Phoenix Contact subsidiary (under “Contact،) Change the admin PIN Set the date and time Advanced settings for the Service technician (pass-...
TOPMARK NEO Materials and magazines NOTE: Damage to the laser marker The TOPMARK NEO laser marker is only approved for marking material from Phoenix Contact. Material approved by Phoenix Contact includes: – LS material – UCT material – UC*/PP –...
Phoenix Contact marking material. • Select the TOPMARK NEO as the output device there. You will be provided with a list of materials that are suitable for this device. The PROJECT complete marking software is available to download at phoenixcontact.net/product/1050453.
TOPMARK NEO Loading and removing UCT and UC*/PP material 3.4.1 Loading UCT and UC*/PP material Figure 3-2 Loading UCT and UC*/PP material CAUTION: Risk of injury from rotating parts Make sure that clothing, hair, jewelry, or similar personal items do not come into con- tact with the exposed rotating parts.
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The fill level in the output magazine is not monitored. Remove the marked materials in time to prevent them from overflowing. • Take out the marked material at the end of the print job. 27 / 44 PHOENIX CONTACT 108546_en_02...
TOPMARK NEO Marking LS material 3.5.1 Inserting an adapter plate Figure 3-4 Inserting an adapter plate • Open the hood. • Place the adapter plate (TMN-ADAPTER PLATE-LS) onto the positioning pins (1). 28 / 44 PHOENIX CONTACT 108546_en_02...
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Keep mag- nets away from any devices and objects that could be damaged by strong magnetic fields. 29 / 44 PHOENIX CONTACT 108546_en_02...
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TOPMARK NEO Figure 3-5 Loading LS material Figure 3-6 TMN-FRAME-LS holding plate • Place the required LS material onto the pins (1) with the correct orientation. • Additional securing: Place the holding plate onto the pins (1) with the correct orienta- tion.
Maintenance and troubleshooting The maintenance tasks described may only be carried out by persons that have been trained and authorized as maintenance personnel by Phoenix Contact. Any further in- tervention is not permitted. For this, please contact Phoenix Contact. Only use original replacement parts. For the ordering data, please refer to “Ordering...
TOPMARK NEO Opening the hood over the processing area In order to mark LS material and perform maintenance work, you must open the processing area by raising the hood. The device is secured against the emission of dangerous laser ra- diation when the processing area is open.
Remove all contamination in the processing chamber and on the inside of the paneling using a suitable extraction system. You can use an extraction system from Phoenix Contact for cleaning work. To do so, replace the suction tube adapter with the supplied cleaning nozzle. Contrary to the norm, the thread of the suction tube comes loose when rotated clockwise.
TOPMARK NEO Cleaning the protective glass of the laser lens Figure 4-3 Protective glass of the laser lens NOTE: Damage to the laser marker Do not touch the glass surfaces of the laser lens with bare fingers. Do not use sharp or pointed objects.
Appendix. • Screw the ring tight on the laser lens. • Remove the protective cap (2). • Install the laser lens in the mount. • Close the hood over the processing area. 35 / 44 PHOENIX CONTACT 108546_en_02...
TOPMARK NEO Cleaning the bar code scanner Figure 4-5 Cleaning the bar code scanner • Open the hood over the processing area. • Clean any contamination from the protective glass of the bar code scanner (1) using isopropyl and lens cleaning paper. The protective glass (3) is on the lower surface.
Load material correctly offset Output position has shifted in the Adjust the output position in the marking Phoenix Contact marking software software on the control panel or computer No adapter plate inserted for LS materials Use the TMN-ADAPTER PLATE-LS adapter plate...
Discard material If you cannot correct errors with the help of this table, please contact Phoenix Contact. Transporting and returning a product Return the TOPMARK NEO in the original packaging. The original packaging can be or- dered from Phoenix Contact. For the ordering data, please refer to “Ordering data”...
25-position D-SUB cable, male/male (length: 3.0 m), oper- ating instructions Replacement parts Description Type Order No. Pcs./Pkt. Adapter plate for TOPMARK NEO, for accommodating LS TMN-ADAPTER PLATE-LS 1012104 material, including four magnets for affixing LS material Holding plate, for light LS materials TMN-FRAME-LS 0803478...
580 mm x 615 mm x 485 mm (without handles) Weight 45 kg Bar code scanner Wave length 650 nm Scanning method Bidirectional Scan rate 100 scans/s Interface RS-232 Trigger Automatic Optional extraction system from Phoenix Contact See operating instructions for extraction system 40 / 44 PHOENIX CONTACT 108546_en_02...
Whereas such specific license terms entitle you to the source code of such software, PHOENIX CONTACT will provide upon written request via email and/or traditional paper mail the applicable GPL source code files via CD-ROM for a nominal cost to cover shipping and media charges as allowed under the GPL and LGPL.
TOPMARK NEO EU declaration of conformity PHOENIX CONTACT GmbH & Co. KG, Flachsmarktstraße 8, 32825 Blomberg, Germany TOPMARK NEO, Order No. 1012015 The above manufacturer declares and takes sole responsibility for declaring that the prod- uct named here complies with the essential requirements of the following directives.
The receipt of technical documentation (in particular user documentation) does not constitute any further duty on the part of Phoenix Contact to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations.
Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, please send your comments to: tecdoc@phoenixcontact.com 44 / 44 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...
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