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Dunster House DUTCH BARN I Installation Manual
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Dunster House DUTCH BARN I Installation Manual

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All dimensions are approximate and subject to the limitations of the materials used and the methods of manufacture
Manufacturer:
Dunster House Ltd.
Caxton Road
Bedford
Bedfordshire
England
MK41 0LF
DUTCH BARN I - 2.4m x 2.4m
(8ft x 8ft)
H4-2424DBSH
Installation Manual
Please read this installation manual carefully
before proceeding with the construction of your shed.
Unique Shed Reference Number
_____________________________
Important!
V1
Customer Service:
cs@dunsterhouse.co.uk
www.dunsterhouse.co.uk

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Summary of Contents for Dunster House DUTCH BARN I

  • Page 1 DUTCH BARN I - 2.4m x 2.4m (8ft x 8ft) H4-2424DBSH Installation Manual Please read this installation manual carefully before proceeding with the construction of your shed. Important! All dimensions are approximate and subject to the limitations of the materials used and the methods of manufacture Manufacturer: Dunster House Ltd.
  • Page 2 In the unlikely event that you need to contact us, please do so in writing to: Email: cs@dunsterhouse.co.uk Post: FAO Customer Services, Dunster House Ltd - Factory 1, Caxton Road, Bedford, MK41 0LF Our Customer Services department is open 9:00 - 17:00, Monday to Friday. Please include your Sales Order number starting with SO or your postcode so we can locate your order.
  • Page 3 Should you discover a rip or tear, the best course of action is to replace it immediately. At Dunster House, we sell high-grade mineral felt. More information on replacing the shed's roof material can be found here:...

  • Page 4: Pack Contents

    Pack Contents PANEL EB - A - 1120x1907 PANEL CJ - A - 1120x1907 PANEL EB - B - 1120x1907 PANEL CJ - B - 1120x1907 PANEL AH - 1150x1897 PANEL XA - 2240x498 PANEL FD - 725x1770 - DOUBLE DOOR LEAD MFP - 2240x1080x10 MFP - 2240x1220x10 PANEL FC - 690x1770 - DOUBLE DOOR SECONDARY...
  • Page 5 Pack Contents ST-PT1670120 ST-PT35352370 - L = 2370mm ST-PT3535680 - L = 680mm ST-PT35352170 - L = 2170mm ST-PT35352240 - L = 2240mm ST-PT35702300 - L = 2300mm ST-PT19451855 ST-PT19452340 Hasp & Staple Door Hinge FIXINGS COMPONENT 120mm SCREW Turn Button 90mm SCREW 70mm SCREW 50mm SCREW...
  • Page 6 Panels Layout OPTION 1 PANEL XA PANEL CJ - B PANEL AH PANEL XA PANEL CJ - A PANEL EB - B FRONT PANEL AH PANEL EB - A Page 6...
  • Page 7 Assembly Steps Pre-drill parts before fixing with screws STEP 1: PANELS Items: PANEL AH - 1150x1897 Principle of connecting panels PANEL XA - 2240x498 PANEL CJ - A - 1120x1907 1a) Line up the panels so that the top and bottom of each panel is PANEL CJ - B - 1120x1907 flush with one another.
  • Page 8 Assembly Steps Pre-drill parts before fixing with screws STEP 2: BEARERS Items: 2a) Ensure the base is level. Space bearers at the specified ST-PT35352240 (BEARER) distance as shown in the the diagram below (1.0). If the bearer MFP - 2240x1220x10 layout consists of double bearers, use 50mm screws to secure them MFP - 2240x1080x10 as shown in the image to the right (1.1)
  • Page 9 Assembly Steps Pre-drill parts before fixing with screws STEP 3: PANELS Items: 3a) Position the panels as shown in the image below (1.0) for the front and PANEL XA - 2240x498 PANEL EB - 2240x1907 side. PANEL CJ - 2240x1907 PANEL AH - 2300x1897 3b) Use 4x 90mm screws (not in the doorway) to secure the front panel to the 18x 50mm SCREW...
  • Page 10 Assembly Steps Pre-drill parts before fixing with screws STEP 4: PURLINS Items: ST-PT70352300 120mm SCREW 4a) Slot the purlins into the gaps between the apex frame as shown. 4b) Secure the purlins to the apex using a single 120mm screw (both ends) Page 10...
  • Page 11 Assembly Steps Pre-drill parts before fixing with screws STEP 5: ROOF BOARDS 5a) Position the MFP as shown in the diagram below (1.0) with an over Items: hang of approximately 91mm. MFP - 2440x700x10 24x 35mm SCREW 5b) Use 4x 50mm per each side to secure the MFP to the frame. refer to 50mm SCREW image below.
  • Page 12 Assembly Steps Pre-drill parts before fixing with screws STEP 6: HINGES Items: 6a) Position the lead door in the frame ensuring there is a 5mm gap on each side of the door. The bottom edge of the door should be flush with the bottom shiplap. See PANEL - FD (Lead) image below for reference (1.0).
  • Page 13 Assembly Steps Pre-drill parts before fixing with screws STEP 8: CORNER TRIM 8a) Position the timber trims in each corner of the shed, as shown in the diagram Items: below. Make sure that the end of trim is flush with the bottom wall shiplap. ST-PT15151860 (Corner trim) 40x 30mm Nail 8b) Fix each corner trim into both panels.
  • Page 14 Assembly Steps Pre-drill parts before fixing with screws STEP 10: WIND BRACE 10a) Position the wind braces as shown in the diagram below. Make sure that Items: they are flush with edge of the roof board. ST-PT3535680 (FRONT & REAR) ST-PT35352370 (SIDE) 10b) Fix each wind brace by using 35mm screws.
  • Page 15 Assembly Steps STEP 11 (cont.): FELT 11c) Top layer of felt position onto the ridge so that your shed resembles the diagram shown in Fig.3. Fix the felt to the roof using the clout nails provided, again using 200mm centres between each clout nail. Felt 10mm COUT NAIL (Distance between...
  • Page 16 Assembly Steps Pre-drill parts before fixing with screws STEP 13: PANEL JOINT TRIM Items: ST-PT19451855 16x 35mm screws 13a) Position the trim over the joint ensuring the distance between the joint and edge of the trim is the same. 13b) Use 8x 35mm screws per each trim and secure to the panel frame.

This manual is also suitable for:

H4-2424dbsh