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DaftBadger 3m x 4.2m Corner Cabin
E9-3042DBPP-45
Installation Manual
Please read this installation manual carefully
before proceeding with the construction of your log cabin.
Check all components prior to assembly
If you have purchased a log cabin with an extension please refer to the extension manual set
Important!
All dimensions are approximate and subject to the limitations of the materials used and the methods of manufacture
Unique Cabin Reference Number
_____________________________
www.dunsterhouse.co.uk
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Table of Contents
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Summary of Contents for Dunster House E9-3042DBPP-45
- Page 1 DaftBadger 3m x 4.2m Corner Cabin E9-3042DBPP-45 Installation Manual Please read this installation manual carefully before proceeding with the construction of your log cabin. Check all components prior to assembly If you have purchased a log cabin with an extension please refer to the extension manual set...
- Page 2 If you think that you are missing any of the necessary assembly instructions please use the Customer Login Area which is found on our website. Once logged into this area, you will be able to download any instructions required to complete your build. The Nature of Wood The wood provided for your log cabin is soft wood which has been kiln dried and is untreated, except for the bearers.
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Page 3: Preparation For Assembly
Getting ready for construction Prior to assembly, store all components in a cool, dry place away from direct contact with the ground, sunlight or moisture. Keep all timbers straight and well supported at numerous points along their lengths to avoid twisting the timber if storing for any prolonged period of time. When selecting the location for your cabin, ensure that the cabin will not be subjected to extreme weather conditions. -
Page 4: Assembly Instruction
Customer Services department in writing stating you query and including your order number starting with "SO" or your postcode to either: cs@dunsterhouse.co.uk FAO Customer Services, Dunster House Ltd - Factory 1, Elms Farm Industrial Estate, Bedford, MK41 0LF Assembly Instruction Instructions can be viewed on the Customer Log In Area on our website. -
Page 5: Door Locks
Troubleshooting - Doors Door Locks If your door is not locking correctly please check the following: Open door, turn the key, does the deadbolt come out of the locking mechanism? Yes - follow the next steps on misaligned locks Open the lead door and use the key look the door which will push out the deadbolt. Push the door so that the deadbolt rests against the slave door and pencil mark where the deadbolt rests against the slave door. - Page 6 Variants Front Wall IMPORTANT - To build a mirrored version of this cabin Bearer Layout has to be build mirrored Front Wall All dimensions are approximate and subject to the limitations of the material used and the methods of manufacture...
- Page 7 Component List BEARERS BEARERS Pressure Treated Pressure Treated EN.3160.A - L = 3160mm EN.2760.A - L = 2760mm EN.2330.A - L = 2330mm EN.4110 - L = 4110mm EN.1900.A - L = 1900mm EN.2785 - L = 2785mm EN.1870.A - L = 1870mm BEARERS BOTTOM WALL LOG Pressure Treated...
- Page 8 Component List ROOF BOARD ROOF BOARD 11x F.800 - L = 800mm (inc. 2 extra) 96x F.1600 - L = 1600mm (inc. 2 extra) 11x F.800.A - L = 800mm (inc. 2 extra) FLOOR BOARD FLOOR BOARD 22x F.4020 - L = 4020mm (inc. 1 extra) 10x F.4020.A - L = 4020mm (inc.
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Page 9: Component List
Component List WALL LOG A45.2990.70.70.0.B - L = 2990mm TOP WALL LOG - Left XN45.11L.4315.70.135.0 - L = 4315mm TOP WALL LOG - Right XN45.11R.4315.70.135.0 - L = 4250mm STORM BRACE 1960 J.1960.B APEX 2990 AP.45.2990 - S11 Page 09... - Page 10 Component List E9 CORNER NARROW DOUBLE DOOR E9 WINDOW Corner Narrow Double Door Frame - 45mm (4 Parts) Narrow Window 1x Lead Sash + 1x Secondary Sash 1455 ACCESSORIES ITEM 20mm screws for vents and ceiling 35mm screws for wind braces, roof edge reinforcements, apex trims, eaves edging and SMB brackets.
- Page 11 Bearer Layout Bearer Layout for DaftBadger 3m x 4.2m (45mm) We suggest preparing a minimum overall base dimension of 3050 x 4250. Only a completely level and square, stable, load bearing foundation should be used to install your log cabin or this may lead to serious issues later on. Back 1x EN.4110 1x EN.3160.A...
- Page 12 Wall Layout 1x B45.1960.70.0.0 Front Wall 3x A45.1960.70.0.0 13x A45.700.70.0.0 13x A45.700 1x A45.1960.70.0.0.G AP.45.2990 - S11 1x A45.2990.70.70.0.B 1x AP.45.2990 - S11 A45.2990.70.70.0.B A45.1960.70.0.0.G A45.700 A45.700.70.0.0 A45.1960.70.0.0 B45.1960.70.0.0 2990 Rear Wall 1x B45.2990.70.70.0 18x A45.2990.70.70.0 AP.45.2990 - S11 1x AP.45.2990 - S11 A45.2990.70.70.0 B45.2990.70.70.0 2990...
- Page 13 Wall Layout 4x A45.3220.70.0.0 Side Wall - Left 1x A45.3220.70.0.0.F 13x A45.700.70.0.0 26x A45.700 1x XN45.11L.4315.70.135.0 XN45.11L.4315.70.135.0 A45.3220.70.0.0 A45.700.70.0.0 A45.700 A45.700 A45.3220.70.0.0.F A45.3220.70.0.0 4315 Side Wall - Right 18x A45.4250.70.70.0 1x XN45.11R.4250.70.70.0 XN45.11R.4315.70.135.0 A45.4250.70.70.0 4250 4315 Page 13 All dimensions are approximate and subject to the limitations of the material used and the methods of manufacture...
- Page 14 First wall logs 1x B45.1960.70.0.0 It is very important that you take your time to ensure that the base with the bearers and first layer of wall logs are level and square. 1x B45.2990.70.70.0 Continue to check if the cabin is square (measuring diagonals) 1x A45.3220.70.0.0 and the walls are level every 4 layers of wall logs.
- Page 15 Doors & Windows 1x Door Frame The door frame for your cabin comes as separate parts. Please note that the bottom part will be slotted together 3x Window with the top part to prevent damage in transport. Place the four parts of the door frame together as show below Check that the frame is square Use 70mm &...
- Page 16 Purlins 3x P45.4315.65.130.0 IMPORTANT - Check that the cabin is square and the walls are level. IMPORTANT - Use a step ladder to install purlins and roof boards. Do not put your weight on the roof before all roof boards are secured. Slot the purlins into place on the notched apexes P45.4315.65.130.0 Pre drill holes...
- Page 17 Trims above the door 1x IS28.1230.B IMPORTANT - Check that the cabin is square and the walls are level 1x J.1960 (cut to suit) IMPORTANT - Use a step ladder to install all the trims. Do not put your weight on the roof before all roof boards are secured Position door frame add-on on top of the door frame and against front and side wall Pre drill holes...
- Page 18 Trims above the door 3x N.1960 (cut to suit) IMPORTANT - Trims on the inside of the wall will create a support for the roof boards. IMPORTANT - Use a step ladder to install all the trims. Do not put your weight on the roof before all roof boards are secured.
- Page 19 Trims above the door 9x F.800.A (cut to suit) IMPORTANT - It will be easier to fix the ceiling if you pre drill all the holes in the roof boards before you place them in the correct position. IMPORTANT - Use a step ladder to install the roof boards. Do not put your weight on the roof before all boards are secured.
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Page 20: Roof Installation
Roof installation 94x F.1600 IMPORTANT - For optional extra Roof Insulation please refer to the "Roof Insulation" section at the back of the manual. J.1960 ROOF BOARDS Use 40mm nails to secure roof boards, leave 2mm gap between them J.1960 (Cut to suit) and start from the edge of the roof (flush with the end of the purlin). - Page 21 Roof installation 2x HN.3000 Please refer to the "Felt installation" or "Shingles installation" section at the back of this manual before the following steps. 2x HN.2000 4x ZN.1670.A 4x J.1960 EAVES EDGING 2x Z.195.A Eaves edging is usually supplied in 2m and 3m lengths HN.2000 and may require to be cut to suit J.1960 (cut)
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Page 22: Floor Installation
Floor installation 21x F.4020 IMPORTANT - For optional extra Floor Insulation please refer to the information at the back of the manual. 9x F.4020.A (cut to suit) 7x J.1960 FLOOR BOARDS Floor boards run at right angles to the bearers Use 40mm nails and nail through into the bearers beneath 1 nail per connection! Leave a 5mm expansion gap between the wall and the first... - Page 23 Storm braces and vents 5x J.1960.B STORM BRACES 2x Set of vents Set of vents J.1960.B Storm braces meant to be fitted internally Storm brace must be attached to the apex or top wall log Round hole at the top and slot at the bottom Fit it around 100mm from the corners or door frame J.1960.B Position of 5 storm brace is as per diagram in the corner...
- Page 24 Doors & Windows - additional information Georgian bar & Drip bar Door sashes Door bolts Please remember to pre- drill all holes prior to fixing Once the frame of the door is in place and the cabin Note: Before proceeding with the installation of has been assembled, you need to fit the door sashes.
- Page 25 Floor insulation (optional extra) If you have bought floor insulation (25mm thick) this should be installed at this point prior to putting down the floor boards. You should have at this point already screwed in place the first layer of wall logs, which will hold the bearers in place.
- Page 26 Roof insulation (optional extra) 4x Panel A IMPORTANT - Roof insulation should be installed prior to felt 140x 3x50mm Screws for roof insulation or shingles 3x Panel K 3x20mm Screws for metal brackets Metal brackets Please refer to the diagram (left) to find out how to orientate and cut the insulation panels.
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Questions and answers
how do I build a daft badger cabin
To build a Dunster House Daft Badger cabin (E9-3042DBPP-45), follow these steps:
1. Preparation:
- Ensure a level, stable, load-bearing foundation with minimum dimensions of 3050mm x 4250mm.
- Gather necessary tools, including a hammer, screwdriver drill, spirit level, saw, clamps, measuring tape, and other recommended tools.
2. Check Components:
- Verify all parts are included before starting assembly.
- Identify screws, bolts, washers, and brackets needed for construction.
3. Pre-Drill Holes:
- Pre-drill holes for screws to prevent splitting the timber.
4. Assemble the Structure:
- Follow the provided installation manual.
- Connect wall logs, bearers, door frames, and purlins using the appropriate screws.
- Use interlocking brackets for windows and doors.
5. Install Roof and Floor:
- Use the specified nails (40mm) to secure floor and roofboards.
- Use a rubber mallet to fit logs into place if needed.
6. Seal and Finish:
- Use a silicone gun to seal glass in windows and doors.
- Sand rough patches if necessary.
- Protect the structure from the elements using tarpaulin or plastic sheeting during assembly.
7. Final Checks:
- Ensure everything is level and properly secured.
- Install door and window handles and vents.
For detailed steps and troubleshooting, refer to the installation manual.
This answer is automatically generated