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Dunster House CORONET E10-3030COR-45 Installation Manual

Dunster House CORONET E10-3030COR-45 Installation Manual

3.0m x 3.0m ( 45mm ) log cabin

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CORONET 3.0m x 3.0m ( 45mm ) Log Cabin
E10-3030COR-45
Installation Manual
Please read this installation manual carefully
before proceeding with the construction of your log cabin.
Check all components prior to assembly
If you have purchased a log cabin with an extension please refer to the extension manual set
Important!
All dimensions are approximate and subject to the limitations of the materials used and the methods of manufacture
Unique Cabin Reference Number
Construction videos link
_____________________________
www.dunsterhouse.co.uk

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Summary of Contents for Dunster House CORONET E10-3030COR-45

  • Page 1 CORONET 3.0m x 3.0m ( 45mm ) Log Cabin E10-3030COR-45 Installation Manual Please read this installation manual carefully before proceeding with the construction of your log cabin. Check all components prior to assembly If you have purchased a log cabin with an extension please refer to the extension manual set Important! All dimensions are approximate and subject to the limitations of the materials used and the methods of manufacture Unique Cabin Reference Number...
  • Page 2 Total Parts List Page 2 WOOD : including 1 extra wall log and floor board, and 2 extra roof boards PART NUMBER DESCRIPTION THK_mm WIDTH_mm LNG_mm EN.2850 Bearer ( Pressure treated ) 2850 EN.2786 2786 Bearer ( Pressure treated ) EN.2759.45 Bearer ( Pressure treated ) 2759...
  • Page 3 Total Parts List Page 3 NAILS PART NUMBER DESCRIPTION Nail 40mm Nail 40mm SCREWS PART NUMBER DESCRIPTION Screw 120 mm Screw 120 mm Screw 90 mm Screw 90 mm Screw 70mm Screw 70mm Screw 50mm Screw 50mm Screw 35mm Screw 35mm Screw 20mm Screw 20mm BOLTS...
  • Page 4 • Dunster House Ltd will not freely replace any parts that are damaged due to any neglectful workmanship when your cabin is being built. However, replacement parts are available to purchase, please contact our Parts department at parts@dunsterhouse.co.uk.
  • Page 5 If you are still unable to find an answer to your query please contact our Customer Services department by email or in writing stating your query and including your order number starting with "SO" or your postcode to either: cs@dunsterhouse.co.uk or FAO Customer Services, Dunster House Ltd - Factory 1, Elms Farm Industrial Estate, Bedford, MK41 0LF Assembly Instruction Instructions are available from our website - https://dunsterhouse.co.uk/customer-login-area/log-in.
  • Page 6 Page 6 How to install twisted/warped timber Timber is a natural product and unlike extrusions made from plastic or metal is likely to twist due to the nature of the material. Warped timber is unavoidable particularly with soft wood and is more common in longer and larger sections. Warping can occur even once a product is packed.
  • Page 7 Component List Page 7 ITEM QTY PART NUMBER DESCRIPTION THK_mm WIDTH_mm LNG_mm BEARERS Pressure Treated EN.2850 Bearer ( Pressure treated ) 2850 EN.2786 2786 Bearer ( Pressure treated ) EN.2759.45 Bearer ( Pressure treated ) 2759 EN.X EN.2327.45 Bearer ( Pressure treated ) 2327 EN.1986.45 Bearer ( Pressure treated )
  • Page 8 Component List Page 8 FASCIA BOARD EAVES EDGING ITEM QTY PART NUMBER DESCRIPTION THK_mm WIDTH_mm LNG_mm ITEM QTY PART NUMBER THK_mm WIDTH_mm LNG_mm HN.3000 Eaves Edging 3000 ZN.800.C8.A HN.2000 Eaves Edging 2000 INNER DOOR TRIM PURLIN BRACKET SUPPORT ITEM QTY PART NUMBER DESCRIPTION THK_mm...
  • Page 9 Component List Page 9 PURLIN 1547 ITEM QTY PART NUMBER DESCRIPTION THK_mm WIDTH_mm LNG_mm P45.11.1547.0.120 Purlin - Side Wall 1547 PURLIN 2169 ITEM QTY PART NUMBER DESCRIPTION THK_mm WIDTH_mm LNG_mm P45.8.2169.0.137 Purlin 2169 PURLIN 2169 ITEM QTY PART NUMBER DESCRIPTION THK_mm WIDTH_mm LNG_mm...
  • Page 10 Component List Page 10 TOP WALL LOG - ASAT 1960 ITEM QTY PART NUMBER DESCRIPTION THK_mm WIDTH_mm LNG_mm ASAT.45.1960.70.0.11 COR FRONT Top Wall Log ASAT 1960 TOP WALL LOG - ASAT 2990 ITEM QTY PART NUMBER DESCRIPTION THK_mm WIDTH_mm LNG_mm ASAT.45.2990.70.70.11 COR REAR Top Wall Log ASAT 2990...
  • Page 11 Bearer Layout Page 11 The minimum overall base dimension should be 100mm bigger than the external dimensions of the cabin. Only a completely level and stable load bearing foundation should be used as a base for your log cabin. Failure to do this may lead to installation issues and diminish the integrity of your log cabin. Screw the doubled-up outer bearers together with 50mm screws at 400mm intervals leaving a 25mm interval at the either end of the bearers.
  • Page 12 First Wall Logs Page 12 ITEM QTY PART NUMBER DESCRIPTION IMPORTANT - Ensure that the base of the bearers and first layer of A45.2990.70.70.0 Wall Log wall logs are level and square. Continue to check if the cabin is A45.1960.70.0.0 Wall Log square by measuring the diagonals and that the walls are level B45.2990.70.70.0...
  • Page 13 Wall Layout Page 13 Front Wall ASAT.45.1960.70.0.11 COR FRONT A45.700.0.0.0 A45.700.70.0.0 Recommended wall height for installing the window frame. A45.1960.70.0.0.F A45.1960.70.0.0 B45.1960.70.0.0 1960 ITEM QTY PART NUMBER DESCRIPTION B45.1960.70.0.0 Bottom Wall Log A45.1960.70.0.0 Wall Log A45.700.70.0.0 Wall Log A45.700.0.0.0 Wall Log A45.1960.70.0.0.F Wall Log ASAT.45.1960.70.0.11 COR FRONT...
  • Page 14 Wall Layout Page 14 Side Wall - Left ASAT.45.2990.70.70.11 COR LEFT A45.2990.70.70.0 2990 ITEM QTY PART NUMBER DESCRIPTION A45.2990.70.70.0 Wall Log ASAT.45.2990.70.70.11 COR LEFT Top Wall Log ASAT Side Wall - Right ASAT.45.1960.70.0.11 COR RIGHT A45.1960.70.0.0.FB A45.700.70.0.0 A45.700.0.0.0 Recommended wall height for installing the window frame.
  • Page 15 Doors & Windows Page 15 ITEM QTY PART NUMBER The windows are pre-assembled but the door frame for your cabin comes E10 - NARROW WINDOW - 45mm in separate parts to protect it during transportation. Please note that the E10 - HIPPED ROOF CORNER NARROW DOUBLE DOOR - 45 bottom part will be slotted together with the top part to prevent damage during transport.
  • Page 16 Pre-drill 3mm pilot holes for all screws to avoid splitting timbers. Position the hole/screw towards the top of the slotted hole. Do not tighten the screw fully, this will allow the frames enough freedom of movement to realign vertically but stay in position horizontally. Attach the Dunster House logo plate to the door and window frames. WINDOW FRAME...
  • Page 17 Doors & Windows - additional information Page 17 Georgian bar & Drip bar Door sashes Door bolts Pre-drill 3mm pilot holes for all screws to avoid With the cabin assembled and the door frame in place Note: Before proceeding with the installation of splitting timbers.
  • Page 18 Top Wall Logs and Door Trims Page 18 ITEM QTY PART NUMBER DESCRIPTION IMPORTANT - Check the cabin is square and the walls are level. ASAT.45.1960.70.0.11 COR FRONT Top Wall Log ASAT - Use a step ladder to install the top wall logs, and apex. ASAT.45.2990.70.70.11 COR REAR Top Wall Log ASAT ASAT.45.2990.70.70.11 COR LEFT...
  • Page 19 Purlins Page 19 ITEM QTY PART NUMBER DESCRIPTION IMPORTANT - Check the cabin is square and the walls are level. Use a step P45.8.2169.0.853 Purlin ladder to install the purlins and roof boards. Do not put your weight on the roof P45.8.2169.0.137 Purlin before all roof boards are secured.
  • Page 20 Roof Installation Page 20 ITEM QTY PART NUMBER DESCRIPTION IMPORTANT - The optional Roof Insulation is installed after the roof boards, please refer to the F.3140.45.45 Roof Board T&G "Roof Insulation (optional)" section in this manual. Please read the Felt and Shingle pages before F.2960.45.45 Roof Board T&G installing the eaves edging and fascia boards.
  • Page 21 Roof Corner, Fascia and Finial Page 21 ITEM QTY PART NUMBER DESCRIPTION IMPORTANT - The optional Roof Insulation is installed after the roof boards, refer to the "Roof J.1960 Trim Insulation" section in this manual. Please read the Felt and Shingle pages before installing the Z.120.A Trapezoid eaves edging (fitted before roof coverings) and fascia boards, (fitted after roof coverings).
  • Page 22 Roof Installation Page 22 ITEM QTY PART NUMBER DESCRIPTION It is essential you fit a waterproof covering to the roof. Eaves edging is HN.3000 Eaves Edging fitted before any roof covering, the fascia boards after. Before following HN.2000 Eaves Edging the next steps, please read the "Felt installation"...
  • Page 23 Page 23 ITEM QTY PART NUMBER THK_mm WIDTH_mm LNG_mm Install roof insulation on top of the roof boards, but ROOF INSULATION H4-PANEL A 2400x1200 1200 2400 prior to installing felt or shingles. Pre-drill 3mm Roof Insulation L Bracket pilot holes for all screws to avoid splitting Roof Insulation Bracket 50mm Screw timbers.
  • Page 24 Roof Felt Page 24 Trim the 1st layer of felt Roof felt Waterproof membrane. IMPORTANT - Roof Insulation should be installed prior in line with the roof ridge. to felt. See the Roof Insulation page for details. 40-50mm overhang • The Eaves Edging and Eaves Edge Reinforcement must be fitted before the waterproof membrane Eaves...
  • Page 25 Shingles (Rectangular) Page 25 IMPORTANT - Roof Insulation should be installed prior to Trim the end shingles Fig. A First layer of shingles with the slots Fig. E Trim to size at both pointing towards the roof centre to the roof apex waterproof membrane and shingles.
  • Page 26 Storm Braces and Vents Page 26 ITEM QTY PART NUMBER DESCRIPTION STORM BRACES VENTS - SET Vent Set • Storm braces should be installed after the roof is fitted. J.1960.B Storm Brace • Storm braces can be installed internally or externally. •...
  • Page 27 Floor Installation Page 27 ITEM QTY PART NUMBER DESCRIPTION FLOOR BOARDS J.1960 Trim F.2760 Floor Board T&G • We recommend that the floor boards are installed when the cabin F.2760.45 Floor Board T&G walls and roof are completed. • Place the floor boards centrally between the front and rear walls and Floor Boards - F.2760 at right angles to the bearers.
  • Page 28 Position the hole/screw towards the top of the slotted hole. Do not tighten the screw fully. This will allow the frames enough freedom of movement to realign vertically if the wall logs 'move' but stay in position horizontally. See the Door And Window Installation page of this manual for more information. Attach the Dunster House logo plate to hide the slotted hole and screw, when the frame is secured.