Dunster House PADDINGTON GROOVE EFFECT GARDEN OFFICE Installation Manual
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Dunster House PADDINGTON GROOVE EFFECT GARDEN OFFICE Installation Manual

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INSTALLATION MANUAL
Manufacturer:
Dunster House Ltd.
Caxton Road
Bedford
Bedfordshire
England
MK41 0LF
PADDINGTON
GROOVE EFFECT GARDEN OFFICE
2.2m X 2.2m
DH2222NCO
Unique Product Reference Number
__________________________
Customer Service Department:
cs@dunsterhouse.co.uk
www.dunsterhouse.co.uk

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Summary of Contents for Dunster House PADDINGTON GROOVE EFFECT GARDEN OFFICE

  • Page 1 INSTALLATION MANUAL PADDINGTON GROOVE EFFECT GARDEN OFFICE 2.2m X 2.2m DH2222NCO Unique Product Reference Number Manufacturer: __________________________ Dunster House Ltd. Caxton Road Bedford Customer Service Department: Bedfordshire cs@dunsterhouse.co.uk England www.dunsterhouse.co.uk MK41 0LF...

  • Page 2: You Will Need

    In the unlikely event that you need to contact us, please do so in writing to: Email: cs@dunsterhouse.co.uk Post: Dunster House Ltd, Caxton Road, Elms Farm Industrial Estate, Bedford, MK41 0LF, England. Our customer Service department is open 9 a.m. to 5 p.m. Monday to Friday. Please include your Sales Order (SO) number in any correspondence with Customer Service to enable them to locate your file.

  • Page 3: Pack Contents

    PACK CONTENTS Floor Panel A - 2105x1055x40 Roof Panel A - 2440x1220x41 Panel 1 - 2374x1100x41 Panel 2 - 2374x1100x41 Panel 3 - 2095x1060x41 Panel 4 - 2095x1060x41 Panel 5 - 2374x1100x41 Panel 6 - 2374x1100x41 French Door Window...
  • Page 4 PACK CONTENTS Rafter 1195 2x 43x86x1197.B Rafter B 1195 Rafter B2 1195 Ridge beam 1x 43x86x2440.A 2440 Bearer (pressure treated) 2x 35x70x2200 5x 35x70x2060 Rafter Support 1x 43x43x795.15.15 Facia 1250 2x WPC1250x130x10.B Facia 1250 2x WPC 1250x130x10.A Eave Edging 1220 4x WPC 1220x130x10 Corner Trim 2x WPC 2085x50x10.D...
  • Page 5 PACK CONTENTS Corner Trim 2x WPC 2085x50x10.E 2085 Corner Trim 2x WPC 2095x50x10.A 2095 Corner Trim 2x WPC 2095x50x10.B 2095 Mid Panel Trim 2x WPC 1995x50x10.A 1995 Rear Mid Panel Trim 1x WPC 2294x50x10 2294 Front Mid Panel Trim 1x WPC 293x50x10 2x WPC 820x140x10.C Door Trim 1x MDF 1450x20x6.B...
  • Page 6 PACK CONTENTS Window Trim 2x MDF 860x20x6.B 2x MDF 1230x20x6.B Drip Edge Trim 1x GR-DRIP EDGE (C038) - 700mm 3x GR-DRIP EDGE (C038) - 2100mm Fixings Included 30mm Panel Pin 120mm Csk Screw 'Z' Bracket 45 required 25 required 16 required 100mm Csk Screw 15mm Clout Nail 70mm Csk Screw...

  • Page 7: Assembly Steps

    ASSEMBLY STEPS Pre-drill parts before fixing screws. Step 1: Bearers Item: 1 - 2x Bearer - 35x70x2200 5x Bearer - 35x70x2060 20x 120mm Csk screw Assemble bearer frame as shown below. Note: Ensure the diagonals A & B are equal Rear 120mm Csk screws Front...
  • Page 8 Pre-drill parts before fixing screws. Step 2: Brackets on bearers Item: 2a - 16x 'Z' Bracket - 40x35x41 32x 35mm Csk screw Install brackets as shown below 35mm Csk screws 'Z' Brackets (x16) Front Page 8...
  • Page 9 Pre-drill parts before fixing screws. Step 3: Panel 5 Item: Panel 5 3a - 1x Panel 5 4x 35mm Csk screw Fasten brackets to wall panels Flush 35mm screws Front Step 4: Panel 4 or 3 Item: 4a - 1x Panel 4 or 3 4x 35mm Csk screw Panel 4 or 3 6x 70mm Csk screw...

  • Page 10: Standard Option

    Pre-drill parts before fixing screws. Changing Location of Panels Changing positions Solid Panel Solid Panel Solid Panel Window Panel Solid Panel Window Panel Solid Panel Solid Panel STANDARD OPTION 2 STANDARD OPTION 1 No Change In Brackets No Change In Brackets Changing positions Window Panel...

  • Page 11: Changing Brackets

    Pre-drill parts before fixing screws. Changing Brackets Item: Panel 3 (Window) 8x 35mm Csk screws Important Undo screws on existing panel and When fixing, it is important that the brackets are pushed fasten brackets as shown below up to the edge of the WPC, flush and square. DO NOT FIX TWISTED OR OUT OF LINE AS THIS WILL CAUSE ISSUES WHEN CONNECTING.
  • Page 12 Pre-drill parts before fixing screws. Changing Brackets Item: Panel 4 (Solid) 8x 35mm Csk screws Important Undo screws on existing panel and When fixing, it is important that the brackets are pushed fasten brackets as shown below up to the edge of the WPC, flush and square. DO NOT FIX TWISTED OR OUT OF LINE AS THIS WILL CAUSE ISSUES WHEN CONNECTING.
  • Page 13 Pre-drill parts before fixing screws. Connecting two panels Step 1: Align panels Opposing brackets Step 2: lift right panel (bracket pointing downwards) approximately 100mm to clear opposing brackets. Opposing brackets Step 3: Slide panel downwards to engage brackets Page 13...
  • Page 14 Pre-drill parts before fixing screws. Step 5: Panel 3 or 4 Item: 5 - 1x Panel 3 or 4 4x 35mm Csk screw Panel 3 or 4 Fasten brackets to wall panels 35mm Csk. screw Front Step 6: Panel 2 Item: 1x Panel 2 4x 35mm Csk screw...
  • Page 15 Pre-drill parts before fixing screws. Panel 4 or 3 Step 7: Panel 1, 4 or 3, 4 or 3 Item: Panel 4 or 3 1x Panel 1 7a - 4x 35mm Csk screw 6x 70mm Csk screw Panel 1 7b - 1x Panel 4 or 3 4x 35mm Csk screw 7c - 1x Panel 4 or 3 4x 35mm Csk screw...
  • Page 16 Pre-drill parts before fixing screws. Step 9: Rafter assembly Item: 9a - 2x Rafters 1x Rafter support 2x WPC Ties 24x 35mm Csk Screw Rafter Support 70mm Csk screw 35mm Csk screw Pre-assemble rafter assembly using Rafters 35mm and 70mm Csk screws Item: 9b - 1x Rafter assembly 2x 70mm Csk screw...

  • Page 17: Step 12: Roof Panel

    Pre-drill parts before fixing screws. Rafter B2 Step 11: Rafter B & B2 Item: Rafter B 11a - 2x Rafter B 8x 35mm Csk screw 11b - 2x Rafter B2 8x 35mm Csk screw Rafter B 35mm Csk Screws (x4) Rafter B2 Step 12: Roof panel Item:...

  • Page 18: Step 13: Floor Panel

    Pre-drill parts before fixing screws. Step 12: Roof panel Item: 12b - 1x Roof Panel A 18x 70mm Csk screw 70mm Csk screws Step 13: Floor panel Item: 13a - 1x Floor Panel A 21x 70mm Csk screw All floor panels should be in position before fastening with screws.

  • Page 19: Step 14: Doors And Window/S

    Pre-drill parts before fixing screws. Step 13: Floor panel Item: 13b - 1x Floor Panel A 21x 70mm Csk screw 70mm Csk screws Gap between walls and floor Floor Panel A Note: Parts are hidden for illustration Step 14: Doors and window/s The following principles apply for both door and windows.

  • Page 20: Door Frame

    Pre-drill parts before fixing screws. Step 14: Doors and window/s Item: 14a - Doors with frame 18x 100 Csk screw Packers/ shims Open door (one at a time ) and use 100mm Csk screws to fix frame to panels as shown in diagram below.
  • Page 21 Pre-drill parts before fixing screws. Step 15: Roof membrane Item: 15a - Roof membrane We supply roof membrane which provides an extra layer of protection. Ensure the roof panels are dry and firmly secured before putting on the membrane. Cover all of the roof panels (including edges) using the roof membrane supplied leaving a minimum of 5 - 10mm overhang and then cut off the excess.
  • Page 22 Pre-drill parts before fixing screws. Clout nails Step 17: Roofing felt Roof membrane Felt Item: 17a - 1 Roll felt Clout nails a. Starting at the lowest edge of the roof, lay the felt horizontally across the roof panels. Make sure that the lowest edge of the felt overhangs the edge of the roof by approximately 30mm and the front and back by 50mm.
  • Page 23 Pre-drill parts before fixing screws. Step 18: Joint trims Item: 18a - 1x WPC 293x50x10 (B) 1x WPC 2095x50x10.B (C) 1x WPC 2085x50x10.D (D) 1x WPC 1995x50x10.A (E) 1x WPC 2085x50x10.E (F) 26x - 35mm Csk screws 26x - Self adhesive caps 35mm Csk screw with with self adhesive caps (x2 staggered)
  • Page 24 Pre-drill parts before fixing screws. Step 18: Joint trims Item: 18b - 2x WPC 2095x50x10.A (A) 1x WPC 2095x50x10.B (C) 1x WPC 2085x50x10.D (D) 1x WPC 1995x50x10.A (E) 1x WPC 2085x50x10.E (F) 1x WPC 2294x50x10 (G) 43x - 35mm Csk screws 43x - Self adhesive caps Apply clear silicone to joint and on trims before fastening.

  • Page 25: Side Elevation

    Pre-drill parts before fixing screws. Step 20: Drip Edge Trims Item: 20 - 8x Drip edge trim 28x - 30mm Poly pin nail Cut drip edge trims to appropriate lengths. They should fit snuggly between joint trims. Apply clear silicone to ALL wall panels, gaps and trims before fastening.
  • Page 26 Pre-drill parts before fixing screws. Step 21: Window trims MDF 860x20x6.B Item: 21 - 2x MDF 1230x20x6.B 2x MDF 860x20x6.B 18x 30mm Panel Pins Trims should be fastened with panel pins MDF 1230x20x6.B Inside view Step 22: Door trims Item: 22 - 1x MDF 1962x20x6 1x MDF 1962x20x6.A 1x MDF 1450x20x6.B...
  • Page 27 Glazing Windows and Doors Sealed units are approximately 10mm smaller in length and width than the aperture. This difference in size will be packed using bridge packers (4mm), black shims (2mm), and green shims (1mm). Bridge packers must be used only against the frame, while shims are to be used only next to sealed units.
  • Page 28 Glazing Windows and Doors 5. After packing the sealed units correctly, refit the beads in the same position as you removed them; start with the smallest lengths first before inserting the longer lengths. Carefully use a nylon or non-marking rubber mallet to help tap the beads into position, starting at the ends.

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