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Dunster House ADDROOM MODULAR Installation Manual
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Dunster House ADDROOM MODULAR Installation Manual

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ADDROOM MODULAR
Please read this installation manual carefully and in full
before proceeding with the construction of your Addroom.
All dimensions are approximate and subject to the limitations of the materials
Manufacturer:
Dunster House Ltd.
Caxton Road
Bedford
Bedfordshire
England
MK41 0LF
GENERIC MANUAL FOR ALL SIZES AND OPTIONS
INSTALLATION MANUAL
used and the methods of manufacture
Unique Reference Number
_____________________________
V2
Customer Service:
cs@dunsterhouse.co.uk
www.dunsterhouse.co.uk

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Summary of Contents for Dunster House ADDROOM MODULAR

  • Page 1 ADDROOM MODULAR GENERIC MANUAL FOR ALL SIZES AND OPTIONS INSTALLATION MANUAL Please read this installation manual carefully and in full before proceeding with the construction of your Addroom. All dimensions are approximate and subject to the limitations of the materials...
  • Page 2 In the unlikely event that you need to contact us, please do so in writing to: Email: cs@dunsterhouse.co.uk Post: FAO Customer Services, Dunster House Ltd - Factory 1, Caxton Road, Bedford, MK41 0LF Our Customer Services department is open 9:00 - 17:00, Monday to Friday. Please include your Sales Order number starting with SO or your postcode so we can locate your order.
  • Page 3 Glazing Windows and Doors Sealed glass units are approximately 10mm smaller in length and width than the aperture. This difference in size will be packed using bridge packers (4mm), black shims (2mm), and green shims (1mm). Bridge packers must be used only against the frame, while shims are to be used only next to sealed units.
  • Page 4 Glazing Windows and Doors 5. After packing the sealed units correctly, refit the beads in the same position as you removed them; start with the smallest lengths first before inserting the longer lengths. Carefully use a nylon or non-marking rubber mallet to help tap the beads into position, starting at the ends.
  • Page 5 Please Note This manual describes the assembly steps for a 3.0 x 3.0m Addroom Modular with a door and window arrangement on the front of the building, one side wall with two full height windows, and one solid wall. The document also mentions the build steps for the optional dwarf wall and references the differences when assembling Addrooms of other sizes.
  • Page 6 Variants Please use this page to fully plan your Addroom Modular build. Image shows Addroom Modular 4.0 x 4.0m. You may use this diagram as an aid to fully plan your specific building layout. Notes: Page 6...
  • Page 7 (SEE PACKING LIST FOR QUANTITIES) Pack Contents 3000 3015 70x35x3015.T-PT 1200 Floor Panel 2070 3000 615 Floor Panel 500 Wall Panel 2010 2010 2020 CORNER PANELS 500 PIR Fermacell OPTIONAL 2020 2060 CORNER INTERNAL PANELS 1000 Wall Panel OPTIONAL 2020 1000 Wall PIR Fermacell Cheese Panel...
  • Page 8 (SEE PACKING LIST FOR QUANTITIES) Pack Contents (3M LINTEL PICTURED) LINTEL CHEESE INTERNAL (3M LINTEL PICTURED) 1200 1200 WINDOW CILL 150 LINTEL INSULATION Purlin Bracket PURLIN Ob-12 Flashing 155 Ob-32 Flashing FLASHING PROFILES ROOF PANEL 3150x1015mm END 50x50 L Profile 3015mm 70x17 L Profile 2890mm FRONT FASCIA uPVC TRIM...

  • Page 9: Glass Pack

    (SEE PACKING LIST FOR QUANTITIES) Pack Contents OPTIONAL OPTIONAL 500 Window Assembly DOOR FRAME 1480x1990mm OPTIONAL OPTIONAL 1000 Window Assembly 15mm Frame Widener OPTIONAL WINDOW CONNECTOR HEXAGON SCREW CAP 19mm OPTIONAL Fixings Pack GLASS PACK...
  • Page 10 STEP 1 of 42 PARTS LIST 70x35x3015.T-PT PART NUMBER 70x35x3015.T-PT 5x90mm CSK Wood Screw 5x90mm CSK Wood Screw PRE-DRILL HOLES AND USE THE SCREWS PROVIDED TO FIX BEARERS TOGETHER AS SHOWN. PRE-DRILL & SCREW 5x90mm CSK Wood Screw LAY OUT THE BEARERS ON YOUR CHOSEN AREA IN THE SPACING INDICATED, MAKE SURE THE SURFACE IS FLAT, LEVEL AND SQUARE TO THE EXISTING STRUCTURE.
  • Page 11 STEP 3 of 42 1000 Floor Panel IF YOU HAVE PURCHASED EITHER THE 4 OR 5 METRE MODELS, PLEASE ARRANGE YOUR FLOOR PANELS AS SHOWN HERE, FOLLOWING THE METHOD SHOWN IN PREVIOUS STEPS. 1000 Floor Panel ADDITIONAL FLOOR PANELS ARE SUPPLIED SEPARATELY.
  • Page 12 STEP 5 of 42 PARTS LIST IF YOU WISH TO HAVE YOUR SOLID WALL INSTALLED ON THIS SIDE, SKIP TO STEP 12 AND USE THE METHOD PART NUMBER SHOWN. 30MM NAIL IF YOU WISH TO INSTALL A DWARF WALL, REFER TO STEP 14. IF YOU ARE INSTALLING YOUR DOOR UNIT ON 70x17 L Profile 2030mm THE SIDE OF THE BUILDING, FOLLOW STEPS 20-24.
  • Page 13 STEP 7 of 42 MEASURE, CUT AND INSTALL THE SELF ADHESIVE GASKET STRIP INTO PARTS LIST THE CHANNEL ON THE SIDE WALL AS SHOWN. PART NUMBER 1000 Window Assembly PLACE THE WINDOW FRAME UNIT ONTO THE CILL AND MAKE SURE IT IS 50x50 L Profile 2000mm TIGHT UP AGAINST THE SIDE WALL AND VERTICAL.
  • Page 14 STEP 9 of 42 PARTS LIST MEASURE, CUT AND AFFIX WEATHER SEAL INTO THE BORDER'S CHANNEL. PART NUMBER 5x70mm CSK Wood Screw PLACE THE WALL PANEL SO THE FRAME IS FLUSH TO THE FLOOR FRONT AND THE OVERHANG TIGHT TO THE FLOOR EDGE. 30MM NAIL 500 CornerA L/H PRE-DRILL HOLES THROUGH THE FRAME AND SECURE TO THE FLOOR...
  • Page 15 STEP 11 of 42 PARTS LIST PART NUMBER 5x70mm CSK Wood Screw 500 Wall Panel Frame TOP VIEW SOLID WALL FIXINGS (NOT SUPPLIED) 500 Wall Panel Frame FRONT VIEW 5x70mm CSK Wood Screw POSITION THE WALL PANEL SO THE OVERHANG IS TIGHT TO THE FLOOR EDGE, AND THE SIDE IS AGAINST THE EXISTING STRUCTURE.

  • Page 16: Top View

    STEP 13 of 42 PARTS LIST REPEAT RELEVANT INSTRUCTIONS FROM STEP 12 PART NUMBER 1000 Wall Panel PRE-DRILL & SCREW THE FLOOR SCREWS AND 120mm BOLT ASSEMBLY BOLTED FIXINGS 5x70mm CSK Wood Screw 1000 Wall Panel MEASURE, CUT & INSTALL 5x70mm CSK Wood Screw TOP VIEW STEP 14 of 42...
  • Page 17 STEP 15 of 42 PARTS LIST PRE-DRILL AND AFFIX FLOOR SCREWS AND BOLTED FIXINGS. INSTALL AND TIGHTEN BOLTS FIRST, THEN FLOOR SCREWS TO HELP PART NUMBER KEEP PANELS ALIGNED 120mm BOLT ASSEMBLY 5x70mm CSK Wood Screw 500 CornerA R/H 50x50 L Profile 2000mm 500 CornerA R/H 120mm BOLT ASSEMBLY 5x70mm CSK Wood Screw...
  • Page 18 STEP 17 of 42 OPTIONAL DWARF WALL WINDOW INSTALLATION PARTS LIST PART NUMBER ASSEMBLE THE CILL WITH TWO LENGTHS IN THE SAME 5x70mm CSK Wood Screw ORIENTATION, A CAP ON EACH END, A JOINER IN THE 30MM NAIL MIDDLE AS SHOWN. USE SCREWS TO FIX THIS IN POSITION, AND FIX THE WINDOW FRAMES IN PLACE WITH A JOINER IN 70x17 L Profile 1470mm BETWEEN.
  • Page 19 STEP 19 of 42 INSTALL THE WEATHER SEAL PRIOR TO LIFTING THE PART. PARTS LIST PART NUMBER SIMILAR TO THE STEP PRIOR, INSTALL THE ANGLED ROOF SECTION USING THE 120mm BOLT ASSEMBLY SCREWS AND BOLTS PROVIDED, AS SHOWN BELOW. 10x100mm Wall Fixing IT IS ADVISED YOU HAVE ASSISTANCE FOR THIS STEP, AND TAKE EXTRA CARE TO 30MM NAIL NOT DAMAGE THE OVERHANG.
  • Page 20 STEP 21 of 42 PARTS LIST REINFORCEMENT BAR TO BE INSTALLED IN THE INTERNAL CHANNEL OF PART NUMBER THE CILL. POSITION THE CILL JOINER BETWEEN THE CILL PROFILES. CILL REINFORCEMENT 300 PLACE THE COMPLETE CILL ASSEMBLY IN POSITION AS SHOWN, 1744 Straight Cill Joiner INCLUDING THE CILL END CAPS.
  • Page 21 STEP 23 of 42 PARTS LIST PART NUMBER WINDOW CONNECTOR 1990mm WINDOW CONNECTOR 1990mm THE WINDOW CONNECTOR HELPS KEEP WINDOW AND DOOR FRAMES ALIGNED DURING CONSTRUCTION. THE CONNECTOR WILL ALSO HELP COVER ANY TOLERANCE BETWEEN THE WINDOW AND DOOR FRAMES. SOME TRIMMING MAY BE REQUIRED TO FIT THE CONNECTOR FLUSH ON THE CILL.
  • Page 22 STEP 25 of 42 IF YOU HAVE PURCHASED A 4 OR 5 METRE ADDROOM MODULAR AND WISH TO INSTALL A DOOR ARRANGEMENT ON THE FRONT, PLEASE USE THE SAME INSTALLATION METHOD AS SHOWN IN PREVIOUS STEPS. 1000 Window Assembly 1000 Window Assembly WINDOWS &...
  • Page 23 STEP 27 of 42 PARTS LIST PART NUMBER 120mm BOLT ASSEMBLY MEASURE, CUT & INSTALL 5x70mm CSK Wood Screw Lintel 3m INSTALL A WEATHER SEAL ALONG THE CHANNEL BEFORE LIFTING THE LINTEL INTO POSITION. PLACE THE LINTEL ONTO THE FRONT CORNERS AND USE THE SCREWS AND BOLTS PROVIDED TO FIX IN POSITION, MAKE SURE THE LINTEL IS POSITIONED TIGHT AGAINST THE FRONT OF THE BUILDING.
  • Page 24 STEP 29 of 42 REFERENCE PARTS LIST PART NUMBER Lintel A PIR+FERMACELL Lintel B PIR+FERMACELL 4x60mm DW Screw INSTALL INSULATION AND INTERNAL LAYER USING THE SCREWS PROVIDED. Lintel 3m A Lintel 3m B ONLY USE SCREWS IN LOCATIONS WHERE TIMBER FRAME IS 5x70mm CSK Wood Screw PRESENT AS SHOWN.
  • Page 25 Purlin Bracket 60mm Bolt Assembly STEP 32 of 42 IF YOU HAVE PURCHASED EITHER THE 4 OR 5 PARTS LIST METRE ADDROOM MODULAR, PLEASE USE PART NUMBER THE METHOD SHOWN IN PREVIOUS STEPS 45x140x3822.T BUT USING THE PARTS FOR YOUR VARIANT SHOWN HERE.
  • Page 26 STEP 33 of 42 PARTS LIST PART NUMBER 150mm Screw + Saddle Washer + Cap ROOF PANEL 3150x1015mm END 150mm Screw + Saddle Washer + Cap ROOF PANEL 3150x1015mm END BE CONSCIOUS TO ALIGN SCREWS WITH THE BEAMS BELOW, AND TO ONLY POSITION SCREWS ON THE HIGH POINTS OF THE ROOF'S TILE EFFECT.
  • Page 27 STEP 35 of 42 PARTS LIST PART NUMBER WHEREVER TWO PANELS COME TOGETHER, FILL THE VERTICAL 140x2050x10.WPC CHANNEL WITH SILICONE SEALANT. POSITION AND FIX THE 150x2050x10.WPC TRIM PIECES OVER THE JOINS AND USE THE SCREWS PROVIDED IN THE POSITIONS INDICATED ON THE PART. 180x390x10.WPC 190x390x10.WPC 4x50mm CSK Wood Screw...
  • Page 28 STEP 37 of 42 PARTS LIST PART NUMBER REPEAT ON THE OTHER SIDE 150mm Screw + Saddle Washer + Cap Ob-32 Flashing 24mm Roof Screw POSITION THE FLASHING PROFILES AS SHOWN AND FIX IN PLACE USING THE ROOF SCREWS PROVIDED. PROFILE CLOSEST THE FRONT IS FIXED IN POSITION FIRST, OVERLAPPING AS YOU MOVE UP THE ROOF'S EDGE.
  • Page 29 STEP 39 of 42 PARTS LIST 24mm Roof Screw PART NUMBER 24mm Roof Screw Ob-32 Flashing Ob-12 Flashing 155 Ob-32 Flashing 24mm Roof Screw OVERLAP THE FASCIA PROFILES TO COMPLETELY COVER THE FRONT OF THE ROOF, USE THE SCREWS PROVIDED TO FIX THESE, AND THE PROFILES FROM THE PREVIOUS STEP IN POSITION.
  • Page 30 STEP 41 of 42 OPTIONAL DWARF WALL GLASS INSTALL PARTS LIST PART NUMBER 816x542 GLASS 918x682 GLASS INSTALL AS PER THE GUIDE SPECIFIC TO GLASS INSTALLATION FOUND NEAR THE FRONT OF THIS MANUAL. ONCE THE GLASS IS INSTALLED, FIT THE DOOR AND WINDOW HANDLES. STEP 42 of 42 KICK BACK AND ENJOY THE VIEW, YOUR ADDROOM IS...