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Instruction Manual
D104331X012
Fisher
easy-Drive
™
Contents
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Introduction
Scope of Manual
If the actuator has a RPU-100 installed refer to easy-Drive RPU-100 Instruction Manual (D104551X012).
This instruction manual provides installation, maintenance, and parts information for the easy-Drive
200L. Do not install, operate, or maintain an easy-Drive 200L without being fully trained and qualified in
valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or
property damage, it is important to carefully read, understand, and follow all the contents of this
manual, including all safety cautions and warnings. If you have any questions about these instructions,
contact your
Description
The easy-Drive 200L is a compact, rugged electric actuator designed primarily for high-pressure throttling
applications. This actuator is ideal for use on pressure and flow control applications.
www.Fisher.com
200L
™
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Emerson sales office
before proceeding.
Figure 1. Fisher easy-Drive 200L
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easy-Drive 200L
May 2023
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Table of Contents
Related Manuals for Emerson Fisher easy-Drive 200L
Summary of Contents for Emerson Fisher easy-Drive 200L
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Page 1: Table Of Contents
™ Contents Figure 1. Fisher easy-Drive 200L Introduction ....... . . - Page 2 Instruction Manual easy-Drive 200L May 2023 D104331X012 Table 1. Specifications Available Actuator Configurations Average Thrust 2446 N (550 lbf) Positioning Nominal Stroke Speed Power Requirements 3.9 mm/s (0.15 inch/s) at 24 VDC 11-30 VDC, minimum 4 amp power supply required 2.2 mm/s (0.09 inch/s) at 12 VDC (fuse to 5 amps) Hazardous Area Approvals...
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Page 3: Specifications
Table 1 lists specifications for the easy-Drive 200L. Some of the specifications for a given actuator as it originally comes from the factory are stamped on a nameplate located on the lower actuator enclosure. Educational Services Emerson Educational Services Phone: +1-800-338-8158 E-mail: education@emerson.com emerson.com/mytraining... -
Page 4: Special Instructions For "Safe Use" And Installations In Hazardous Locations
Instruction Manual easy-Drive 200L May 2023 D104331X012 1. The easy-Drive 200L can be installed in any position, but normally the actuator is vertical above the valve. Install the valve per the manufactuer's guidelines and per any applicable local, regional, and national piping codes. 2. - Page 5 Instruction Manual easy-Drive 200L D104331X012 May 2023 1. Supply a method of supporting the weight of the valve and actuator during assembly. 2. Push the valve stem down away from the actuator to the closed position for push down to close valves. 3.
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Page 6: Startup Overview
Instruction Manual easy-Drive 200L May 2023 D104331X012 Startup Overview Figure 2. Flowchart PREPARE PER INSTRUCTIONS IN INSTALLATION SECTION ON/OFF POSITIONING POSITIONING OR ON/OFF? WIRE PER DIAGRAM FOR 4-20 mA WIRE PER DIAGRAM FOR ON/OFF FIRST TIME USING Modbus? CONNECT VIA Modbus TO VALVE AND CONNECT USB-TO-Modbus CONVERTER CONFIGURED REGISTERS TO INTERNET CONNECTED COMPUTER... - Page 7 Instruction Manual easy-Drive 200L D104331X012 May 2023 Figure 3. Fisher easy-Drive 200L Wiring Diagram GEN 2 CONTROLLER FIELD WIRING CONNECTIONS POWER AND CONTROL TERMINAL MOTOR / GEARBOX ASSY GE47302-7 TOP VIEW CONTROLLER Power Requirements Ensure a stable DC power source is available, maintaining less than 5% ripple and sufficiently surge protected for the application.
- Page 8 Instruction Manual easy-Drive 200L May 2023 D104331X012 Figure 4. Wiring - Analog Input Figure 5. Wiring - Dual Dry Contact...
- Page 9 Instruction Manual easy-Drive 200L D104331X012 May 2023 Figure 6. Wiring - Single Dry Contact Figure 7. Wiring - Modbus Input...
- Page 10 Instruction Manual easy-Drive 200L May 2023 D104331X012 Figure 8. Wiring - Auxiliary Digital I/O set to input (40080=0) Figure 9. Wiring - Auxiliary Digital I/O set to output (40080=1) 10 V, 25 mA max...
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Page 11: Configuration
All configuration within the actuator is done by setting values in Modbus registers. Configuration software, providing a visual interface to the registers, is available through your Emerson sales office or at www.fisher.com/easydrive. Control and monitoring can be done using any Modbus master (flow computer, PLC, PC). -
Page 12: Connecting Using The Fisher Easy-Drive Configuration Software
Instruction Manual easy-Drive 200L May 2023 D104331X012 Connecting using the Fisher easyDrive configuration software The Fisher easyDrive configuration software allows configuration and diagnosing of the Fisher easyDrive electric actuator with a graphical interface. Connect a PC to the actuator using a USB or serial device to RS-485 converter using the wiring instructions above. -
Page 13: Initial Setup
Instruction Manual easy-Drive 200L D104331X012 May 2023 Initial Setup The control method selection determines the control signal to which the valve will respond. Only the control signal selected will result in movement of the valve; all others will be ignored. D Control Methods H Dual Contact On/Off H Single Contact On/Off... - Page 14 Instruction Manual easy-Drive 200L May 2023 D104331X012 1. Ensure the process and valve are in a safe state – the valve may move during this operation. 2. Press the “CALIBRATE SPAN” button to initiate the span calibration. The software will show a progress bar during the calibration and display “Valve Span Calibrated”...
- Page 15 Instruction Manual easy-Drive 200L D104331X012 May 2023 6. For On/Off operation using single dry contact: a. Open the contact to create an open circuit between pins COMMON and OPEN. If Span is currently uncalibrated, valve plug will not move at this time. b.
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Page 16: Operational Verification
Instruction Manual easy-Drive 200L May 2023 D104331X012 Figure 15. Fisher easy-Drive Configuration Software 7. If the Close and Open values are as expected, press Confirm to accept these values. If not, press Cancel to restart the process. Note The value of the 4-20 mA signal must have at least 4 mA difference between the close and open signals. A differential less than that amount will cause the actuator to reject the calibration and use the previous values. -
Page 17: Troubleshooting
Instruction Manual easy-Drive 200L D104331X012 May 2023 1. Before turning on power to the unit, be sure that a closed signal is being commanded to the unit. D Single DryContact: contact is open. D Dual Dry Contact: Contact closed across pins COMMON and CLOSE. D Analog Input: signal = 4 mA. -
Page 18: Maintenance
Instruction Manual easy-Drive 200L May 2023 D104331X012 e. Check the value of the analog input in register 40026 If this register shows 0, the 4-20 mA may be wired backwards. Swap wire and attempt again. 3. Diagnostics show a Motor Stall - Travel Deviation Fault. a. - Page 19 Instruction Manual easy-Drive 200L D104331X012 May 2023 2. Move the actuator off the seat before disassembling the valve and actuator. NOTICE The following steps are intended to prevent damage to the valve during the removal of the yoke and actuator. 3.
- Page 20 Instruction Manual easy-Drive 200L May 2023 D104331X012 Figure 17. Fisher easy-Drive 200L Actuator Exploded View APPLY LUB GE94736-A...
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Page 21: Parts Ordering
WARNING Use only genuine Fisher replacement parts. Components that are not supplied by Emerson should not, under any circumstances, be used in any Fisher actuator, because they may void your warranty, might adversely affect the performance of the actuator, and could cause personal injury and property damage. - Page 22 Instruction Manual easy-Drive 200L May 2023 D104331X012 Figure 18. Fisher easy-Drive 200L Actuator Assembly 13 mm 13 mm 11/16 inch 1 1/2 inch 2 inch 1 1/2 inch GE94736_ex...
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Page 23: Appendix A - Modbus
Instruction Manual easy-Drive 200L D104331X012 May 2023 Appendix A - Modbus A.1 Register Summary Table 3. easy-Drive 200L Modbus Map Type Name MB Register Default Values Notes Modbus command value with one implied decimal place (1000=100.0%). R/W at all times but only used in Modbus position command uint16 40001... - Page 24 Instruction Manual easy-Drive 200L May 2023 D104331X012 Table 3. easy-Drive 200L Modbus Map (cont.) Type Name MB Register Default Values Notes uint16 Latch Close State 40029 0 - 1 Normally closed latch state uint16 RESERVED 40030 uint16 RESERVED 40031 uint16 RESERVED 40032 uint16...
- Page 25 Instruction Manual easy-Drive 200L D104331X012 May 2023 Table 3. easy-Drive 200L Modbus Map (cont.) Type Name MB Register Default Values Notes Minimum percentage signal change to elicit a movement response based upon end position of last movement. For example, if the previous command Deadband resulted in the actuator moving to 31.2% of travel and uint16...
- Page 26 Instruction Manual easy-Drive 200L May 2023 D104331X012 Table 3. easy-Drive 200L Modbus Map (cont.) Type Name MB Register Default Values Notes uint16 Modbus address 40074 1-247 Slave Address of the actuator 4=4800 baud, 5=9600 baud (default), 6=19200 baud, uint16 Baud Rate 40075 4,5,6,7 7=38400 baud...
- Page 27 Instruction Manual easy-Drive 200L D104331X012 May 2023 Table 3. easy-Drive 200L Modbus Map (cont.) Type Name MB Register Default Values Notes 0-4,294,967, Seconds since January 1, 2000, uint32 PCB test date 40132, 40133 R/W* Board Supplier Functional Test Date 0-4,294,967, Seconds since January 1, 2000, uint32 Motor test date...
- Page 28 The actuator has experienced a fatal error and shut 0x1000 0001 0000 0000 0000 System or Watchdog fault 4096 down. Contact your Emerson sales office. The analog values entered do not match the Analog Input calibration value not in expected 0x0800 0000 1000 0000 0000 2048 analog signal level.
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Page 29: Appendix B - Certificate Of Conformance
Instruction Manual easy-Drive 200L D104331X012 May 2023 Appendix B - Certificate of Conformance -continued-... - Page 30 Instruction Manual easy-Drive 200L May 2023 D104331X012 Appendix B - Certificate of Conformance (cont.)
- Page 31 Instruction Manual easy-Drive 200L D104331X012 May 2023...
- Page 32 Fisher and easy-Drive are marks owned by one of the companies in the Emerson business unit of Emerson Electric Co. Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co.