Atlas Copco QLT H40 Instruction Manual
  1. Manuals
  2. Brands
  3. Atlas Copco Manuals
  4. Lighting Equipment
  5. QLT H40
  6. Instruction manual
Atlas Copco QLT H40 Instruction Manual

Atlas Copco QLT H40 Instruction Manual

Eu-branded lighting towers
Hide thumbs
Table of Contents

Advertisement

Quick Links

User and maintenance manual
for EU-branded lighting towers
English
QLT H40

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the QLT H40 and is the answer not in the manual?

Questions and answers

Related Manuals for Atlas Copco QLT H40

Summary of Contents for Atlas Copco QLT H40

  • Page 1 User and maintenance manual for EU-branded lighting towers English QLT H40...
  • Page 3 QLT H40 User and maintenance manual for EU-branded lighting towers User and maintenance manual ..............5 Parts list ....................29 Original instructions Printed matter N° 2954 4950 01 ATLAS COPCO - PORTABLE AIR DIVISION www.atlascopco.com 05/2010...
  • Page 4 While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Copyright 2010, Atlas Copco Airpower n.v., Antwerp, Belgium. Any unauthorized use or copying of the contents or any part thereof is prohibited.This applies in particular to trademarks, model denominations, part numbers and drawings.

  • Page 5: Table Of Contents

    Please read the following instructions carefully before starting to use your machine. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Atlas Copco reserves the right to make changes without prior notice.

  • Page 6: Safety Precautions

    Safety precautions Electric shocks – Contact a doctor immediately should fuel be – Do not tamper with the engine's springs, levers or swallowed or if fuel has come into contact with any other parts in an attempt to change the –...
  • Page 7 Lighting tower mast – Do not deploy the mast unless the machine is standing on an even surface and the stabilizers have been fully adjusted (see “Positioning the lighting tower” on page 16). – Do not deploy the mast if the wind is stronger than 90 Km/h.

  • Page 8: Leading Particulars

    Leading particulars General description The lighting tower provides an undercarriage (frame, axle and towbar) and 4 spot lights of 1000 W each. The lighting tower is very useful for construction sites where no electricity nor lighting is available. Control panel Earth rod HHSF Handle to adjust the height of the supporting foot...

  • Page 9: Markings

    Markings Indicates that during refuelling it A brief description of all markings provided on the Indicates that the key should be is prohibited to smoke and a safe removed before starting maintenance lighting tower is given hereafter. distance from flames or sparks operations must be kept.

  • Page 10: Checks To Be Carried Out Before Starting The Machine

    Specifications PAROIL oil consumption. PAROIL from Atlas Copco is the ONLY oil tested PAROIL has an excellent Total Base Number (TBN) and approved for use in all engines built into Atlas retention and more alkalinity to control acid Copco compressors and generators.

  • Page 11: Engine Coolant

    Copco PAROIL Extra is designed to provide currently in use in Atlas Copco compressors and The system may be under pressure. excellent lubrication from start-up in temperatures as generators.

  • Page 12: Starting Battery

    – The machine must be placed on even ground both when working and when idle. – The maximum permissible slope is 30° on all 4 sides. – Atlas Copco accepts no responsibility for any damage to the lighting tower caused by spilling of the battery fluid. - 12 -...

  • Page 13: Starting And Stopping The Engine

    Starting and stopping the 2. Before turning the ignition key (2) into the This procedure must be carried out START position to start the engine, please engine each time that you start the lighting remember that on diesel engines with indirect tower.

  • Page 14: Switching Off The Engine

    Switching off the engine 5. The controller (7) will activate the engine 4. Turn the key counterclockwise into the OFF protection systems. If any of the parameters position (3) to switch off the engine Follow the instructions below to switch the engine off deviate from the norm (for example, low oil or correctly: fuel level, etc) the controller will intervene and...

  • Page 15: Fuses And Circuit Breakers

    Electrical connections and Fuses and circuit breakers 7. Make sure the load does not exceed the nominal current capacity of the socket or the cable Fuses (1) are for the protection of the controller connected to it. against overloads and short circuits: Earthing 8.

  • Page 16: Operating The Lighting Tower

    Operating the lighting tower 4. Uncouple the trailer from the towing vehicle by 3. Once the supporting foot has been rotated (2), releasing the locking lever of the tow-bar coupler reposition the rotating locking pin (3), making Unhooking the lighting tower (4).

  • Page 17: Aligning The Spotlights

    Aligning the spotlights 6. Turn the handle (7) at the top of the supporting 3. Adjust the rotation of the spotlight using the foot to lower the foot. adjusting lever (3) on the bracket of the support. 1. Check that the glass panes of the lights are in good 4.

  • Page 18: Switching On The Spotlights

    Switching on the spotlights Switching off the spotlights 2. Open the door of the control panel and start the engine as described in “Electric start-up procedure To switch the lights off, follow the procedure for the lighting tower” and “Starting the engine” 1.

  • Page 19: Positioning For Transportation

    Positioning for transportation 5. The mast is lowered completely when the end-of- run button (3) is pushed down and the intermittent siren stops. 1. Push the DOWN button on the control panel (1) to lower the mast. The mast is lowered completely when the end-of-run button is pushed down and the intermittent siren stops.

  • Page 20: Towing

    Periodic maintenance Towing 3. Check that the pressure and condition of the tyres are suitable for the road and the climatic Before commencing towing, ensure you follow the Instructions conditions. procedure below: – If the lighting tower is not going to be used for a 1.

  • Page 21: Maintenance Schedule

    2912 6409 05 For the most important subassemblies, Atlas Copco has developed service kits that combine all wear parts. These service kits offer you the benefits of genuine parts, save on administration costs and are offered at reduced price, compared to the loose components. Refer to the parts list for more information on the contents of the service kits.
  • Page 22 Generators in standby application have to be tested on a regular basis. At least once a month the engine should run for minimum 30 Inspection by Atlas Copco Service technician minutes at a high load (50% - 70%) that the engine reaches its operating temperature.

  • Page 23: Maintenance Of The Alternator

    Maintenance of the alternator Engine oil The cooling air follows the following path through the lighting tower: The alternator does not require any specific general – Check the engine oil level before every time that – The air enters the circuit through an opening maintenance.

  • Page 24: Fuel, Oil And Air Filters

    Replacing the lamps – Dispose of waste oil properly. All lubricant oils 2. Remove the lamp, first releasing the safety spring for engines and hydraulic circuits, both mineral (2) placed around the lamp and then unscrewing Do not touch the lamps when they and synthetic, are classified as dangerous waste.

  • Page 25: Ordering Spare Parts

    Storage spare lamp emergency situations can be kept in the tool Storage of the lighting tower space (4) on the side of the lighting tower opposite to the electric panel. – If the lighting tower is not going to be used for a lengthy period of time, it must be kept horizontally in a dry place.

  • Page 26: Transportation And Positioning Of The Lighting Tower Onto Vehicles

    Transportation and positioning of the lighting tower onto vehicles – As well as the ability to be towed, the lighting tower can also be easily lifted and moved to difficult areas thanks to its central lifting eye and fork seats on its underside. All that is needed is a fork lift truck or a mechanical arm.

  • Page 27: Technical Specifications Of The Lighting Tower

    Technical specifications of the lighting tower Technical specifications Wet weight 1200 kg Engine Perkins 403D-11 Dry weight 1070 kg Alternator 8 kVA Fuel tank capacity 145 litres The lighting tower trolley is manufactured according to ISO/European road standards currently applicable. Fuel consumption at 70% 1.8 l/h Independent operation...

  • Page 28: Dimension Drawing

    Dimension drawing - 28 -...
  • Page 29 Parts list - 29 -...
  • Page 30 ENGINE AND ALTERNATOR ASSEMBLY - STANDARD PART NUMBER DESIGNATION 3002 5000 00 PERKINS ENGINE 3002 5001 00 ALTERNATOR 3002 5002 00 VIBRATION-DAMPING U-05-C4-23651 3002 5003 00 VIBRATION-DAMPING 3002 5004 00 SILENCER 3002 5005 00 CLAMP 3002 5006 00 EXHAUST GAS FLEX PIPE 3002 5007 00 THERMAL INSULATOR 3002 5008 00...
  • Page 31 UNDER CARRIAGE - STANDARD PART NUMBER DESIGNATION 3002 5016 00 AXLE WITH BRAKES 3002 5017 00 TYRE 3002 5018 00 TOWBAR SUPPORT 3002 5019 00 TOWBAR WITH HANDBRAKES 3002 5020 00 TOWBAR WHEEL CLAMP 3002 5021 00 TOWBAR WHEEL 3002 5022 00 THREADED BAR 3002 5023 00 SAFETY SWITCH...
  • Page 32 FRAME AND PANELS - STANDARD PART NUMBER DESIGNATION 3002 5025 00 TRAILER FRAME 3002 5026 00 LIFT SUPPORT 3002 5027 00 TANK RADIATOR LIQUID 3002 5028 00 RIGHT FORK LIFT POCKET 3002 5029 00 LEFT FORK LIFT POCKET 3002 5030 00 REAR BUMPER 3002 5031 00 COMPLETE STABILIZER...
  • Page 33 CANOPY - STANDARD PART NUMBER DESIGNATION 3002 5038 00 TOP CANOPY PANEL 3002 5039 00 LEFT SIDE CANOPY PANEL 3002 5040 00 RIGHT SIDE CANOPY PANEL 3002 5041 00 FRONT SIDE LOWER CROSSBAR 1 3002 5042 00 FRONT SIDE PANEL 3002 5043 00 FRONT SIDE UPPER PANEL 3002 5044 00...
  • Page 34 FUEL TANK ASSEMBLY - STANDARD PART NUMBER DESIGNATION 3002 5067 00 FUEL TANK 3002 5068 00 FUEL TANK CASING 3002 5069 00 FLANGE 3002 5070 00 RUBBER WASHER 3002 5071 00 FUEL INDICATOR 3002 5072 00 FUEL CAP 3002 5073 00 3002 5074 00 COPPER WASHER - 34 -...
  • Page 35 SUPPORT FOR TOWER COLUMN AND FRAME - STANDARD PART NUMBER DESIGNATION 3002 5075 00 COMPLETE SUPPORT OF TOWER COLUMN 3002 5076 00 COMPLETE SUPPORT TOWER FRAME 3002 5077 00 END PLATE 3002 5078 00 CYLINDER FIXING 3002 5079 00 HAND BRAKE STOP 3002 5080 00 PLASTIC SPACER TYPE A 3002 5081 00...
  • Page 36 TOWER - FIRST ELEMENT STANDARD PART NUMBER DESIGNATION 3002 5096 00 TOWER'S FIRST ELEMENT 25 30 3002 5097 00 3002 5098 00 3002 5099 00 BEARING PIN 3002 5100 00 RADIAL BEARING 3002 5101 00 PULLEY 3002 5102 00 CABLE TYPE R-R 3002 5103 00 PLASTIC BUFFER A TYPE 3002 5104 00...
  • Page 37 TOWER - SECOND ELEMENT STANDARD PART NUMBER DESIGNATION 3002 5109 00 TOWER'S SECOND ELEMENT 50 25 30 3002 5110 00 3002 5111 00 3002 5112 00 BEARING PIN 3002 5113 00 RADIAL BEARING 3002 5114 00 PULLEY 3002 5115 00 CABLE TYPE R-R 3002 5116 00 PLASTIC BUFFER B TYPE...
  • Page 38 TOWER - THIRD ELEMENT STANDARD PART NUMBER DESIGNATION 3002 5124 00 TOWER'S THIRD ELEMENT 30 25 3002 5125 00 3002 5126 00 3002 5127 00 BEARING PIN 3002 5128 00 RADIAL BEARING 3002 5129 00 PULLEY 3002 5130 00 CABLE 3002 5131 00 PLASTIC BUFFER D TYPE 3002 5132 00...
  • Page 39 TOWER - FOURTH ELEMENT STANDARD PART NUMBER DESIGNATION 30 25 3002 5135 00 TOWER'S FOURTH ELEMENT 3002 5136 00 3002 5137 00 3002 5138 00 BEARING PIN 3002 5139 00 RADIAL BEARING 3002 5140 00 PULLEY 3002 5141 00 CABLE TYPE R-R 3002 5142 00 PLASTIC BUFFER D TYPE 3002 5143 00...
  • Page 40 TOWER - FIFTH ELEMENT STANDARD PART NUMBER DESIGNATION 3002 5146 00 TOWER'S FIFTH ELEMENT 3002 5147 00 CABLECABLE 3002 5148 00 LOCK WASHER 3002 5149 00 BEARING PIN 3002 5150 00 RADIAL BEARING 3002 5151 00 PULLEY 3002 5152 00 CABLE TYPE R-R 3002 5153 00 PLASTIC BUFFER D TYPE...
  • Page 41 TOWER - SIXTH ELEMENT STANDARD PART NUMBER DESIGNATION 3002 5157 00 TOWER'S FIFTH ELEMENT 3002 5158 00 CABLE 3002 5159 00 LOCK WASHER 3002 5160 00 BEARING PIN 3002 5161 00 RADIAL BEARING 3002 5162 00 PULLEY 3002 5163 00 CABLE TYPE R-R 3002 5164 00 PLASTIC BUFFER D TYPE...
  • Page 42 TOWER - SEVENTH ELEMENT STANDARD PART NUMBER DESIGNATION 3002 5168 00 TOWER'S SEVENTH ELEMENT 3002 5169 00 PLASTIC BUFFER D TYPE 3002 5170 00 PLASTIC BUFFER B TYPE 3002 5171 00 PLASTIC BUFFER E TYPE - 42 -...
  • Page 43 ROAD SIGNALISATION - STANDARD PART NUMBER DESIGNATION 3002 5172 00 LAMP SUPPORT 3002 5173 00 SUPPORT 3002 5174 00 LAMP IP65 E40 - 1000W 3002 5175 00 LIGHTBULB 3002 5176 00 SPIRALED WIRE 3002 5177 00 BOLT 3002 5178 00 HANDGRIP 3002 5179 00 WASHER...
  • Page 44 HYDRAULIC SYSTEM - STANDARD PART NUMBER DESIGNATION 3002 5186 00 KIT HYDRAULIC PUMP 3002 5187 00 KIT HYDRAULIC PISTON 3002 5188 00 HYDRAULIC CYLINDER 3002 5189 00 FLEXIBLE PIPE 3002 5190 00 NIPPLE 3002 5191 00 SECURITY VALVE 3002 5192 00 ELECTRIC MOTOR 3002 5193 00 HYDRAULIC GEARBOX...
  • Page 45 ELECTRIC PANEL - STANDARD PART NUMBER DESIGNATION 3002 5198 00 CONTROL PANEL 3002 5199 00 PLASTIC BOX FOR CONTROL PANEL 3002 5200 00 DOOR 3002 5201 00 HINGE CFA. 40. SH-4 3002 5202 00 LEVER TYPE LOCK, MOD. CV16 3002 5203 00 GUIDE DIN 35X7 3002 5204 00 SCREW...
  • Page 46 - 46 -...
  • Page 47 Following documents are provided with this unit: – Test Certificate – EC Declaration of Conformity: EC DECLARATION OF CONFORMITY We, Atlas Copco Airpower n.v., declare under our sole responsibility, that the product Machine name : Power generator (< 400 kW) Commercial name : Serial number Which falls under the provisions of article 12.2 of the EC Directive 2006/42/EC on the approximation of the...
  • Page 48 - 48 -...
  • Page 50 www.atlascopco.com...

Table of Contents