Atlas Copco HiLight H5+ Hd ESF Instruction Manual
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Atlas Copco HiLight H5+ Hd ESF Instruction Manual

Atlas Copco HiLight H5+ Hd ESF Instruction Manual

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Instruction Manual
User and maintenance manual
for light towers
English
HiLight H5+/H2 Hd ESF
1 B 50

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Summary of Contents for Atlas Copco HiLight H5+ Hd ESF

  • Page 1 Instruction Manual User and maintenance manual for light towers English HiLight H5+/H2 Hd ESF 1 B 50...
  • Page 3 HiLight H5+/H2 Hd ESF User and maintenance manual for light towers User and maintenance manual .............. 5 Circuit diagrams ..................93 Original instructions Printed matter N° 2954 9730 02 ATLAS COPCO - PORTABLE ENERGY DIVISION www.atlascopco.com 02/2020...
  • Page 4 While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Copyright 2016, Grupos Electrógenos Europa, S.A.U., Zaragoza, Spain. Any unauthorized use or copying of the contents or any part thereof is prohibited.This applies in particular to trademarks, model denominations, part numbers and drawings.

  • Page 5: Table Of Contents

    Please read the following instructions carefully before starting to use your machine. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Atlas Copco reserves the right to make changes without prior notice.
  • Page 6 4.4.6 Setting the Lc1003™ scheduler..38 5.6.2 Engine oil specifications.....55 7.4.6 ASM (Auto Rise and Lower Safety Mast) ..........69 Periodic maintenance....40 Checks and trouble shooting ..57 7.4.7 Advanced cubicle .......69 7.4.8 Standard cubicle ........72 Maintenance schedule.....40 Engine troubleshooting....57 5.1.1 Precautions ........44 Solving Lc1001™...

  • Page 7: Safety Precautions

    The policy of Atlas Copco is to provide the users of their Atlas Copco equipment. It is the responsibility of unsafe operating conditions. Take necessary steps to equipment with safe, reliable and efficient products.

  • Page 8: General Safety Precautions

    The manufacturer does not accept any liability for any All regulating and safety devices shall be General safety precautions damage arising from the use of non-original parts and for maintained with due care to ensure that they The owner is responsible for maintaining the unit in modifications, additions or conversions made without function properly.

  • Page 9: Safety During Transport And Installation

    Also check the coupling of the Atlas Copco. device must be applied and kept in good order. towing vehicle, 14 The electrical connections shall correspond to local...

  • Page 10: Safety During Use And Operation

    - above 85 dB(A): room to be classified as a noise- appropriate protection, at least safety glasses, for otherwise stated in the Atlas Copco Instruction hazardous area and an obvious warning shall be the operator as well as for any bystander. Do not Book (AIB).
  • Page 11 15 Safety shoes should be compulsory in any 22 Whenever an abnormal condition arises, e.g. 28 When deploying the light tower mast, keep in mind workshop and if there is a risk, however small, of excessive vibration, noise, odour, etc., switch the following safety precautions: falling objects, wearing of a safety helmet should be circuit breakers to OFF and stop the engine.

  • Page 12: Safety During Maintenance And Repair

    Disconnect 18 Maintenance and repair work should be recorded in the alternator cables during arc welding on the unit. Parts shall only be replaced by genuine Atlas Copco an operator’s logbook for all machinery. Frequency replacement parts.

  • Page 13: Tool Applications Safety

    Tool applications safety Battery safety precautions Apply the proper tool for each job. With the knowledge When servicing batteries, always wear protecting of correct tool use and knowing the limitations of tools, clothing and glasses. along with some common sense, many accidents can be The electrolyte in batteries is a sulphuric acid prevented.

  • Page 14: Main Parts

    Main parts General description The light tower provides an undercarriage (frame, axle and towbar) and 4 floodlights of 4x350 W LED or 4x400W Metal Halide. The light tower is very useful for construction sites where no electricity nor lighting is available. Control panel Data plate Earth pin (optional)

  • Page 15: Markings

    Markings Indicates the sound power level in Markings provide instructions and information. They accordance with Directive 2000/14/ also warn of hazards. For convenience and safety, Indicates that the mast should not be EC (expressed in dB (A)). keep all markings in legible condition, replacing them extended near electric wires.

  • Page 16: Mechanical Features

    Mechanical features 2.3.4 Bodywork The alternator, the engine, the cooling system, etc. are The mechanical features described in this chapter are Indicates the danger of touching enclosed in a sound-insulated bodywork that can be standard provided on this light tower. For all optional rotating parts of the unit.

  • Page 17: Filler Caps

    2.3.7 Filler caps 2.3.10 Undercarriage, road lights and reflectors The fuel filler cap and oil filler cap are located inside the unit. They are easily accessible by opening the There are 2 variants of undercarriage available for front door. HiLight H5+/H2 light towers: –...

  • Page 18: Electrical Features

    Electrical features A1 ..Lc1001™ controller Features of the Lc1001™ controller The dedicated Lc1001™ controller provides basic The electrical features described in this chapter are F10 ..Fuse 10A features for light tower application, such as: standard provided on this light tower. For all optional The fuse trips when the current from the electrical features, see chapter “Overview of the –...

  • Page 19: Lc1003™ Control And Indicator Panel.19

    2.4.2 Lc1003™ control and indicator A1 ..Lc1003™ digital controller S50..UP button panel Push the UP button to extend the mast. F10 ..Fuse 10A The fuse trips when the current from the Overview control panel S51..DOWN button battery to the engine control circuit exceeds For more advanced light tower applications the Push the DOWN button to lower the mast.

  • Page 20: Emergency Stop Button

    2.4.3 Emergency stop button Lc1003 S2 ..Emergency stop button Push the button to stop the light tower in case of an emergency. When the button is pressed, it must be unlocked by rotating it clockwise, before the light tower can be restarted.

  • Page 21: Installation And Connection

    Installation and connection To be able to lift the light tower by means of a forklift, Lifting Parking and towing forklift slots are provided in the frame at the left and The lifting eye, to lift the light tower by means of a The operator is expected to apply all right side of the unit.

  • Page 22: Positioning The Light Tower

    To release the light tower from the towing vehicle, 5. Uncouple the trailer from the towing vehicle. 3.2.2 Positioning the light tower carefully follow the procedure below: Release the locking lever of the towbar coupler Follow the steps below to position the light tower: (2), if applicable.

  • Page 23: Positioning For Transport

    4. Turn the handle (5) at the top of the supporting 5. Once the light tower is correctly positioned, install 3.2.3 Positioning for transport feet anticlockwise to lower them and get the light a suitable earthing (e.g. the optional earth pin (7)) 1.

  • Page 24: Towing

    3. Adjust the height of the support leg/jockey wheel 3.2.4 Towing using the handle (2) on top. The support leg/ Before commencing towing, ensure you follow the jockey wheel (3) should never touch the ground procedure below: once the light tower is coupled to the hook of the towing vehicle.

  • Page 25: Transportation And Positioning Of The Light Tower Onto Vehicles

    3.2.5 Transportation and positioning Installation of the light tower onto vehicles 3.3.1 Indoor installation As well as the ability to be towed, the light tower can also be easily lifted and moved to difficult areas If the machine is operated in a closed environment, thanks to its central lifting eye and fork lift holes in its make sure that there is enough ventilation to remove frame.

  • Page 26: Outdoor Installation

    (at least 1 meter at each side). ray equipment, audio amplifiers and elevators. – Check that the inner earthing system is in Consult Atlas Copco for measures against the adverse compliance with the local legislation. influence of non-linear loads.

  • Page 27: Operating Instructions

    Operating instructions Before starting Operating the light tower – Perform all daily checks and maintenance as Carefully read follow In your own interest, always strictly specified in the “Maintenance schedule” on page sequence operating observe relevant safety instructions in the Engine's manual instructions.

  • Page 28: Starting The Engine

    3. Select one of the configured positions and tighten 4.2.2 Starting the engine 4.2.3 Positioning the floodlights the wing screw. 1. For Lc1003™, put starter switch S20 in position I Rotation 4. Tighten the central handle again. (ON) (1) and push the START button (2). 1.

  • Page 29: Extending The Mast

    3. Switch ON the main circuit breaker Q1 (2) and 4.2.4 Extending the mast If the mast is not retracting make sure all other breakers are switched OFF (3). immediately, blocked. optional “Photocell” Immediately raise the mast again provided and the Auto start lighting and check for any obstruction.

  • Page 30: Switching On/Off The Floodlights

    4.2.6 Switching on/off the floodlights 4.2.6.3 Switching on/off the floodlights When the light tower is connected to automatically the mains (“External power input 4.2.6.1 Switching on the floodlights (230 VAC), with battery charger” Only applicable with timer or manually option, S10 in position 2, see section optional Photocell, see section 7.4.7.

  • Page 31: Lowering The Mast

    4.2.7 Lowering the mast 4.2.8 Stopping the engine 1. If the floodlights are not to be used again, lower Follow the instructions below to switch the engine off the mast using the DOWN button on the control correctly: panel (1). 1.
  • Page 32 Should an emergency arise, it is also possible to stop the machine by pressing the EMERGENCY 'STOP' button (6). If the light tower has been stopped in this way, the emergency stop button must be released by rotating it clockwise, for next operation.

  • Page 33: Connecting Appliances

    6. If circuit breaker Q6 trips (10 A), adjust the load Connecting appliances until it falls within the maximum power limit Lc1003 Keep in mind that this machine is a allowed. light tower, not a generator set! If the 4 lamps are switched ON and DOWN the load of the socket is exceeded, an 1.

  • Page 34: Setting The Lc1003™ Controller

    Setting the Lc1003™ controller Following LEDs are used on the Lc1003™: AUTO: Is used to activate Auto Controller settings should only be mode. performed by a qualified technician. It is also used for floodlight operation: 4.4.1 Push button and LED functions –...

  • Page 35: Module Display

    4.4.2 Module display 4.4.3 Icon overview Display Description 4.4.2.1 Home page 4.4.3.1 Instrumentation icons Appears when the event log is being displayed The home page is the page displayed when no other Display Description page has been selected: The default home page which Current time held in the unit displays Generator voltage and the Auto Run icon...
  • Page 36 4.4.3.2 Active configuration 4.4.3.4 Mode icons 4.4.3.5 Light output icons Display Description Display Description Display Description Appears when the corresponding Appears when the main Appears when the engine is at rest light output has been configured configuration is selected. and the unit is in stop mode. and is not active.

  • Page 37: Navigation Menu

    To view the event log: 4.4.4 Navigation menu Display Description To enter the navigation menu, press both the UP and 1. Press the UP and DOWN buttons simultaneously DOWN buttons simultaneously. Event Log to display the navigation menu. To navigate to the desired page, select the 2.

  • Page 38: Setting The Lc1003™ Scheduler

    4.4.6 Setting the Lc1003™ scheduler 4.4.6.2 Schedule period 4.4.6.4 Run mode Choose between a Weekly, Monthly or Daily To access the scheduler editor, navigate to one of the repetition of the schedule. scheduler pages and press and hold the STOP/ RESET MODE button.
  • Page 39 4.4.6.6 Start day 4.4.6.8 Duration Select the day of the week: – 1= Monday – 2= Tuesday – 3= Wednesday – 4= Thursday – 5= Friday – 6= Saturday – 7= Sunday 4.4.6.7 Start week Select the week of the month (1, 2, 3, 4). - 39 -...

  • Page 40: Periodic Maintenance

    1636 3104 13 For the most important sub-assemblies, Atlas Copco has developed service kits that combine all wear parts. These service kits offer you the benefits of genuine parts, save on administration costs and are offered at reduced price, compared to the loose components. Refer to the parts list for more information on the contents of the service kits.
  • Page 41 50 hours after initial Maintenance schedule Daily Every 500 hours Every 1000 hours Yearly start-up Service pack 1636 3104 13 Drain condensate and water from spillage-free frame (8) Check for leaks in engine-air-, oil-, or fuel system (8) Inspect/Replace hoses and clamps Check electrical system cables for wear Check/Test glow plugs Check torque on critical bolt connections (12)
  • Page 42 Light towers in stand-by application have to be tested on a regular basis. At least once a month the engine should run for minimum 30 minutes at a high Inspection by Atlas Copco Service technician load (50% - 70%) that the engine reaches its operating temperature.
  • Page 43 Maintenance schedule (km) Every 500 km Yearly Engine Check tyre pressure Check tyres for uneven wear Check torque of wheel nuts (120 Nm) Check torque of coupling head (82 Nm) Check the actuator of the handbrake and its levers and mobile parts. Grease coupling head and towbar bearings.

  • Page 44: Precautions

    The order number of the service packs are listed in the any part of the light tower or its electric system. Atlas Copco to check on inhibitors and freezing Atlas Copco Parts list (ASL). Order service packs at – Do not carry out any maintenance when the points: your local Atlas Copco dealer.

  • Page 45: Preventing Low Loads

    – Low combustion temperature: this will result in For more info, please contact your Atlas Copco Preventing low loads insufficiently burnt fuel, which will cause diluting Service Center. of the lube oil. Also, unburnt fuel and lube oil can 5.2.1...

  • Page 46: Maintenance Of The Alternator

    – Do not smoke and maintain a safe distance from Maintenance of the Engine maintenance flames and sparks while maintenance is being alternator procedures carried out and when fuels and solvents are being The alternator does not require any specific general used.

  • Page 47: Engine Oil System

    4. If the oil level is close to the MIN level indicator, 5.4.2 Engine oil system 5.4.2.1 Engine oil level check top up engine oil to the MAX level indicator. 1. Make sure the light tower is standing level. 2. Switch off the engine and wait several minutes till all engine oil has been collected in the crank housing.
  • Page 48 4. Replace the upper gasket (4) and slightly oil the 5.4.2.2 Changing the engine oil 5.4.2.3 Cleaning the oil filter upper and lower gaskets (3, 4) before reinstalling 1. Start the engine and let it run for a while to warm 1.

  • Page 49: Adjustments And Service Procedures

    Apply with preference the slow charging method and Adjustments and service 5.5.1.2 Activating a dry-charged battery adjust the charge current according to the following procedures Always remove the battery and rule of thumb: battery capacity in Ah divided by 20 disconnect the terminals before gives safe charging current in Amp.

  • Page 50: Replacing The Fuel Filters

    – Carry out periodic condition tests. Test intervals – Loosen the hose clamps (4) and remove them 5.5.2 Replacing the fuel filters of 1 to 3 months, depending on climate and from the filters (1, 2, 3). operating conditions, are recommended. –...

  • Page 51: Servicing Air Filter Engine

    Servicing air filter engine 5.5.3.2 Recommendation 5.5.3.4 Replacing the air filter element – Remove the dust trap (1). Clean the trap. The Atlas Copco air filters are 5.5.3.1 Main parts specially designed this – Remove the element (3) from the housing (4).

  • Page 52: Checking And Adjusting Valve Clearance

    3. Turn the engine in the rotation direction until the 7. If the valve clearance has to be corrected, release 5.5.4 Checking and adjusting valve first rocker arm (4) has fully opened the outlet the bolt (7) and turn the hexagon nut (8) so the clearance valve.

  • Page 53: Air Cooling Circuit

    5.5.5 Air cooling circuit Cleaning the cooling air area 5.5.5.2 Air cooling circuit HiLight H2 Check every day that none of the air 1. Remove the 4 bolts (1) and take off the cover (2). cooling circuits are clogged with dust or other particles.

  • Page 54: Replacing The Floodlights

    2. Remove the lamp, first releasing the safety spring 5.5.6 Replacing the floodlights 5.5.6.2 Replacing the HiLight H2 lamps (2) placed around the lamp and then unscrewing Do not touch the lamps when they the lamp from its seat (3). 5.5.6.1 Replacing the HiLight H5+ LED’s are still hot without having taken all...

  • Page 55: Ordering Spare Parts

    The viscosity grade should correspond to the ambient temperature and ISO 3448, as follows. Specifications PAROIL PAROIL from Atlas Copco is the ONLY oil tested Engine Type of lubricant and approved for use in all engines built into Atlas Copco compressors, generators and light towers.
  • Page 56 PAROIL provides wear protection under extreme PAROIL Extra conditions. Powerful oxidation resistance, high PAROIL Extra is a synthetic ultra high performance chemical stability and rust- inhibiting additives help diesel engine oil with a high viscosity-index. Atlas reduce corrosion, even within engines left idle for Copco PAROIL Extra is designed to provide extended periods.

  • Page 57: Checks And Trouble Shooting

    Checks and trouble Engine troubleshooting Solving Lc1001™ controller alarms shooting Refer to the Engine Operation manual for engine troubleshooting. 6.2.1 Alarm overview Lc1001™ Never perform a test run with connected power cables. Never Following LEDs are used on the Lc1001™: touch electrical connector...

  • Page 58: Solving Lc1003™ Controller Alarms

    Solving Lc1003™ controller Engine high The controller detects that the temperature engine coolant temperature has alarms exceeded the high engine 6.3.1 General temperature pre-alarm setting level after the Safety On timer If an alarm condition occurs, an icon is displayed in has expired.

  • Page 59: Alarm Overview Lc1003

    6.3.2 Alarm overview Lc1003™ 6.3.2.1 Warning alarm icons Warnings are non-critical alarm conditions and do not affect the operation of the light tower, they serve to draw the operators attention to an undesirable condition. By default, warning alarms are self-resetting when the fault condition is removed. Display Description Reason...
  • Page 60 Display Description Reason The generator output frequency has fallen below the pre-set pre-alarm setting after the Safety Generator Under Frequency On timer has expired. Generator Over Frequency The generator output frequency has risen above the pre-set pre-alarm setting. Immediate Over Current The measured current has risen above the configured trip level.
  • Page 61 6.3.2.2 Electrical trip alarm icons Electrical trips are latching and stop the light tower, but in a controlled manner. On initiation of the electrical trip condition the Lc1003™ module de-energises all the ‘Light Output’ outputs to remove the load from the light tower. Once this has occurred the Lc1003™ module starts the Cooling timer and allows the engine to cool off- load before shutting down the engine.
  • Page 62 6.3.2.3 Shutdown alarm icons Shutdown alarms are latching and immediately stop the light tower. On initiation of the shutdown condition the Lc1003™ module de-energises all the ‘Light Output’ outputs to remove the load from the light tower. Once this has occurred, the Lc1003™ module shuts the light tower down immediately to prevent further damage. The alarm must be accepted and cleared, and the fault removed to reset the Lc1003™...
  • Page 63 Display Description Reason Battery Over Voltage The DC supply has risen above the high volts setting level. The generator output voltage has fallen below the pre-set pre-alarm setting after the Safety On Generator Under Voltage timer has expired Generator Over Voltage The generator output voltage has risen above the pre-set pre-alarm setting.
  • Page 64 Display Description Reason Oil Filter Maintenance Alarm Maintenance due for oil filter. Air Filter Maintenance Alarm Maintenance due for air filter Fuel Filter Maintenance Alarm Maintenance due for fuel filter. - 64 -...

  • Page 65: Options Available For Hilight H5+/H2 Units

    Options available for Not homologated for road use Homologated for road use, fixed towbar (max speed 20 km/h) This undercarriage provides: HiLight H5+/H2 units This undercarriage provides: – Fixed towbar, with inertia coupling – Fixed towbar, without inertia coupling Overview of the mechanical –...

  • Page 66: Oil Field Kit - Spark Arrester

    homologated light tower trolleys 7.2.2 Oil field kit - Spark arrester manufactured according to ISO/European road standards currently applicable. The undercarriage is equipped with a fixed towbar with French-eye, DIN-eye, GB-eye, ITA-eye, NATO-eye or ball coupling, with or without handbrake. For more detailed information on the different towing eyes, please consult the parts manual.

  • Page 67: Overview Of The Electrical Options

    Overview of the electrical Description of the electrical 7.4.2 Earth pin options options The earth pin (1), to be connected to the light tower’s earth terminal is located at the bottom of the frame on The following electrical options are available: 7.4.1 Auto tilt the outside.

  • Page 68: External Power Input (230 Vac), With Battery Charger

    7.4.3 External power input (230 VAC), 7.4.4 Battery switch 7.4.5 MSA connector with battery charger The battery switch is installed near the battery and The MSA connector is located in the cubicle and allows to disconnect the battery power. allows remote emergency stops. Only available in combination with the advanced Lc1003™...

  • Page 69: Asm (Auto Rise And Lower Safety Mast)

    To enable automatic mast operation, proceed as 7.4.6 ASM (Auto Rise and Lower 7.4.7 Advanced cubicle follows: Safety Mast) The advanced cubicle includes: The ASM option provides the possibility to not only 1. Put the starter switch S20 in position REMOTE –...
  • Page 70 There are 2 blinking levels: S25 ..Auto positioning switch 7.4.7.2 Weekly timer Put the switch in position AUTO to activate – Level 1: slow blinking Setting the timer ASM (Auto Rise and Lower Safety Mast). The photocell detects there is enough light, according to its set sensitivity level.
  • Page 71 Setting the ON and OFF triggers of the timer To program the ON trigger proceed as follows: To program the OFF trigger follow the menu flow above and select OFF after selecting ‘SWITCH’. When both the photocell and the timer option are installed, the lamps of the light tower will switch on/off, depending on which of both options triggers first.

  • Page 72: Standard Cubicle

    7.4.8 Standard cubicle The standard cubicle includes: – Oil pressure signal – Water temperature signal – Low fuel level – Fuel gauge – Running hour meter – Floodlight switches - 72 -...

  • Page 73: Storage Of The Light Tower

    Storage of the light tower Storage Preparing for operation after storage – Store the light tower horizontally in a dry, frost- free room which is well ventilated. Before operating the light tower again, remove the wrapping, VCI paper and silica gel bags and check the –...

  • Page 74: Disposal

    (for example sand, sawdust) and recyclable materials. dispose it according the applicable local disposal Your Atlas Copco light tower mainly consists of regulations. Do not drain into the sewage system or metallic materials, that can be re-melted in steelworks surface water.

  • Page 75: Technical Specifications Of The Light Tower

    Technical specifications of the light tower 10.1 Technical specifications of the engine/alternator/unit Rated frequency 50 Hz 50 Hz Reference conditions 1) Rated speed 1500 rpm 1500 rpm Generator service duty Absolute air inlet pressure 1 bar(a) 1 bar(a) Relative air humidity Air inlet temperature 25 °C 25 °C...
  • Page 76 Maximum oil consumption at full load (max. 1% of fuel 0,001 l/h 0,001 l/h consumption) Maximum sound power level (Lw) complies with 2000/14/ 88 dB(A) 88 dB(A) Capacity of standard fuel tank 131 l 131 l Single step load capability 100% 100% 2.7 kW...
  • Page 77 Make LINZ LINZ Model E1C13S A/4 E1C13S A/4 Rated output, class H temperature rise 5.5 kVA 5.5 kVA Rating type (acc. ISO 8528-3) 125/40°C 125/40°C Degree of protection (IP index acc. NF EN 60-529) IP 23 IP 23 Insulation stator class Insulation rotor class Number of wires Circuit-breaker 1ph:...
  • Page 78 Notes Reference conditions for engine performance to ISO 3046-1. See derating diagram below or consult the factory for other conditions. At reference conditions unless otherwise stated. Rating definition (ISO 8528-1): LTP: Limited Time Power is the maximum electrical power which a generating set is capable of delivering (at variable load), in the event of a utility power failure (for up to 500 hours per year of which a maximum of 300 hours is continuous running).
  • Page 79 Derating table (in %) 50 Hz - Humidity 20% Temperature (ºC) Height (kPa) 101,4 111% 109% 107% 105% 104% 102% 100% 95,3 103% 101% 100% 1000 89,6 1500 84,2 2000 79,2 2500 74,4 3000 3500 65,8 4000 61,8 4500 58,1 5000 54,6 Derating table (in %) 50 Hz - Humidity 40%...
  • Page 80 106% 104% 102% 100% 95,3 103% 101% 1000 89,6 1500 84,2 2000 79,2 2500 74,4 3000 3500 65,8 4000 61,8 4500 58,1 5000 54,6 For use of the light tower outside these conditions, please contact Atlas Copco. - 80 -...

  • Page 81: 10.2 Critical Bolt Connections

    10.2 Critical bolt connections Allowed Torque Additional Applicable Parts to assembly A Parts to assembly B Dimension Quality deviation (Nm) treatment standard (Nm) Lower rotation system (central Base frame ± 29 TEST hole) Lower rotation system Base frame 48.2 ± 5 AC - STD 4369 Mast - Rotatory system Lower rotation system...
  • Page 82 Wheel Axle AL-KO STD conical Axle Base frame AL-KO STD Towbar Base frame AL-KO STD Coupling Towbar AL-KO STD Allowed Torque Additional Applicable Parts to assembly A Parts to assembly B Dimension Quality deviation (Nm) treatment standard (Nm) Standard torques for metric bolted joints 2.51 ±...

  • Page 83: 10.3 Average Illumination Versus Distance

    10.3 Average illumination versus distance Administrative jobs Manual jobs Earth moving - 83 -...

  • Page 84: 10.4 Floodlight Lux Level

    10.4 Floodlight lux level Lamps Rotation angle Inclination angle Case Angle Lamp 1 Lamp 2 Lamp 3 Lamp 4 Inclination Rotation Inclination Rotation 80-70 80-70 80-70 80-70 Inclination -180 Rotation Inclination Rotation - 84 -...
  • Page 85 Case 1 Case 2 50 m 60 m Average Lux: 23 Average Lux: 23 4000 m² 3600 m² - 85 -...
  • Page 86 Case 3 Case 4 Average Lux: 20 Average Lux: 33 5000 m² 2500 m² Lux level: - 86 -...

  • Page 87: 10.5 Dimensions

    10.5 Dimensions LIGHTING COMPONENTS R30.5 REAR LIGHTS WHITE REFLECTOR 35.5 1209.1 35.5 1150 ORANGE REFLECTORS 1012 (IN BOTH SIDES) SPANISH PLATE SUPPORT ( 1 : 15 ) 722.6 Lifting Point Exhaust Outlet 1486 Forklift Emergency Stop Electrical Data Plate Power Outlet Forklift Drain Point - 87 -...
  • Page 88 1344 722.6 1331 1044 1280 MAIN DIMENSIONS DIMENSION LENGHT (mm) TOTAL LENGHT SEE COUPLING SYSTEM TABLE TOTAL WIDTH 1280 TOTAL HEIGHT 2504 2054 BASEFRAME LENGHT 1344 TOWBAR LENGHT SEE COUPLING SYSTEM TABLE TOWBAR HEIGHT 1044 WHEEL TRACK WIDTH FRONT CANTILEVER SEE COUPLING SYSTEM TABLE REAR CANTILEVER 722.6...
  • Page 89 1344 1331.4 1044 1280 722.6 MAIN DIMENSIONS DIMENSION LENGHT (mm) TOTAL LENGHT SEE COUPLING SYSTEM TABLE TOTAL WIDTH 1280 2054 TOTAL HEIGHT 2263 BASEFRAME LENGHT 1344 TOWBAR LENGHT SEE COUPLING SYSTEM TABLE TOWBAR HEIGHT WHEEL TRACK WIDTH 1044 FRONT CANTILEVER SEE COUPLING SYSTEM TABLE REAR CANTILEVER 722.6...
  • Page 90 1344 675.5 1326.5 1060 1280 MAIN DIMENSIONS DIMENSION LENGHT (mm) TOTAL LENGHT SEE COUPLING SYSTEM TABLE TOTAL WIDTH 1280 2045.5 TOTAL HEIGHT 2537.2 BASEFRAME LENGHT 1344 TOWBAR LENGHT SEE COUPLING SYSTEM TABLE TOWBAR HEIGHT WHEEL TRACK WIDTH 1060 FRONT CANTILEVER SEE COUPLING SYSTEM TABLE REAR CANTILEVER 1483...
  • Page 91 1344 675.5 1326.5 1060 1280 MAIN DIMENSIONS DIMENSION LENGHT (mm) TOTAL LENGHT SEE COUPLING SYSTEM TABLE TOTAL WIDTH 1280 2045.5 TOTAL HEIGHT 2296 BASEFRAME LENGHT 1344 TOWBAR LENGHT SEE COUPLING SYSTEM TABLE TOWBAR HEIGHT WHEEL TRACK WIDTH 1060 FRONT CANTILEVER SEE COUPLING SYSTEM TABLE REAR CANTILEVER 1483...

  • Page 92: Units

    10.6 Conversion list of SI units 10.7 Data plate Name of manufacturer into British units Maximum permitted total weight of the vehicle Machine type 1 bar 14.504 psi Mode of operation 0.035 oz Model number MASA (Kg) 1 kg 2.205 lbs Frequency 1 km/h 0.621 mile/h...
  • Page 93 Circuit diagrams - 93 -...
  • Page 94 1636 0089 42/01_01 Applicable for HiLight H5+/H2 with Lc1001™, Controller Circuit Notes 2.x With (02)-Auto mast down option see sheet 3 a2 a2 (10) (09) K110 (10) a6 a2 a0 a0 (10) - Optional Auto mast down X11 6.1 K115 K114 Lc1001 MKII K111...
  • Page 95 Connector wire harness Generator control unit Auxiliary terminals Fuel level sensor Connector engine - A D1-2 Diode Connector engine - B Preheat resistor MSA 3P connector Fuse 10A DC Fuel stop solenoid Battery 12Vdc Mast down solenoid Charging regulator Buzzer Fuel alarm lamp Starter solenoid (05)
  • Page 96 1636 0089 42/01_02 Applicable for HiLight H5+/H2 with Lc1001™, Power Circuit 230V 50Hz c0 c6 X8 U1 N1 PN c0 c6 to Circ.Diagr ENGINE Control Module 30mA (02) Wire size Colour code a = 1 mm² 0 = black b = 1.5mm² 1 = brown c = 2.5mm²...
  • Page 97 Actuator controller (07) C1-C2 Capacitor (alternator) F1-F2 Fuses 2A Alternator K115 Mast up relay Actuator autotilt (07) Pump Electrical fan Run meter Earth leakage 25A/30mA Circuit breaker 6A Circuit breaker 6A Circuit breaker 6A Circuit breaker 6A Circuit breaker 10A (02) Temperature switch Autotilt switch up/down (07) V1-V4...
  • Page 98 1636 0089 43/01_01 Applicable for HiLight H5+/H2 with Lc1003™, Controller Circuit S20 - Configuration Notes 3.x With (03)-Mains connection option see sheet 3 (10) K111 10.x With (10)-Auto mast down option see sheet 3 REMOTE to Circ.Diagr POWER Fuses F1-F2, Current Transfo. (10) (09) (04)
  • Page 99 X11 X11 (06) Canopy P7.1 (05) (09) (04) (08) - Optional MSA connector (10) Wire size Colour code a = 1 mm² 0 = black b = 1.5mm² 1 = brown c = 2.5mm² 2 = red d = 4 mm² 3 = orange e = 6 mm²...
  • Page 100 Connector wire harness Generator control unit Auxiliary terminals Fuel level sensor Connector engine - A D1-4 Diode Connector engine - B Preheat resistor MSA 3P connector Fuse 10A DC Customer’s terminals Battery 12Vdc Fuel stop solenoid Charging regulator Mast down solenoid Buzzer Starter solenoid (03)
  • Page 101 - 101 -...
  • Page 102 1636 0089 43/01_02 Applicable for HiLight H5+/H2 with Lc1003™, Power Circuit 230V 50Hz c0 c6 X8 U1.1 N1.1 PN.1 U1.2 N1.2 PN.2 Note Wire size Colour code c0 c6 3.x With (03)-Mains connection option see sheet 3 a = 1 mm² 0 = black b = 1.5mm²...
  • Page 103 Actuator controller (07) C1-C2 Capacitor (alternator) F1-F2 Fuses 2A Alternator K101-104 Light control relay K115 Mast up relay Actuator autotilt (07) Pump Electrical fan Earth leakage 25A/30mA Circuit breaker 6A Circuit breaker 6A Circuit breaker 6A Circuit breaker 6A Circuit breaker 10A (02) Temperature switch Autotilt switch up/down (07) Mast up push button...
  • Page 104 1636 0089 43/01_03 Applicable for HiLight H5+/H2 with Lc1003™, , Mains Connection (optional) (03) OPTION. MAINS CONNECTION SHEET 1 SHEET 2 (see Instruction Manual) Mains 230V - 50Hz U1.1 N1.1 PN.1 9-11 X8 U1.2 N1.2 X8 PN.2 K106 c0 c6 K100 (10) OPTION.
  • Page 105 Mains light (03) K100 Remote start relay K101-K104 Light control relay K106 Mains aux. relay (03) Timer (scheduler) (03) GENSET/OFF/MAINS-switch (03) (see Power circuit) Battery charger (03) Inlet socket 32A (03) Alternator power terminals Auxiliary terminals AC terminals (03) Optional Mains connection (10) Optional Auto mast down system - 105 -...
  • Page 106 - 106 -...
  • Page 107 A company within the Atlas Copco Group Postal address Phone: +34 902 110 316 V.A.T A50324680 Poligono Pitarco II, Parcela 20 Fax: +34 902 110 318 50450 Muel ZARAGOZA For info, please contact your local Atlas Copco representative Spain www.atlas copco.com p.1(10) - 107 -...
  • Page 108 A company within the Atlas Copco Group Postal address Phone: +34 902 110 316 V.A.T A50324680 Poligono Pitarco II, Parcela 20 Fax: +34 902 110 318 50450 Muel ZARAGOZA For info, please contact your local Atlas Copco representative Spain www.atlas copco.com p.2(10) - 108 -...
  • Page 110 www.atlascopco.com...

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