Atlas Copco HiLight H6+ Kd ESF Instruction Manual
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Atlas Copco HiLight H6+ Kd ESF Instruction Manual

Atlas Copco HiLight H6+ Kd ESF Instruction Manual

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Instruction Manual
User and maintenance manual
for light towers
English
HiLight H6+ Kd ESF
Z-482
HiLight H6+ DC
Z-482

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Summary of Contents for Atlas Copco HiLight H6+ Kd ESF

  • Page 1 Instruction Manual User and maintenance manual for light towers English HiLight H6+ Kd ESF Z-482 HiLight H6+ DC Z-482...
  • Page 3 HiLight H6+ Kd ESF User and maintenance manual for light towers User and maintenance manual .............. 5 Circuit diagrams ..................97 Original instructions Printed matter N° 2960 6290 01 ATLAS COPCO - POWER AND FLOW DIVISION www.atlascopco.com 06/2021...
  • Page 4 While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Copyright 2021, Grupos Electrógenos Europa, S.A.U., Zaragoza, Spain. Any unauthorized use or copying of the contents or any part thereof is prohibited.

  • Page 5: Table Of Contents

    Please read the following instructions carefully before starting to use your machine. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Atlas Copco reserves the right to make changes without prior notice.
  • Page 6 4.4.4 Navigation menu ........39 5.6.2 Engine oil specifications.....55 7.2.12 Spark arrestor ........67 4.4.5 Event log ..........39 7.2.13 Special colour canopy (both AC Checks and trouble shooting ..57 grey and AC yellow change to 4.4.6 Setting the Lc1003™ scheduler..40 custom colour)........67 Engine troubleshooting....57 7.2.14 Special colour frame ......67 Periodic maintenance....
  • Page 7 7.4.18 Lamps: LED 4 x 320W 48V (HiLight H6+ DC)........74 Storage of the light tower ..75 Storage..........75 Preparing for operation after storage ..........75 Disposal........76 General..........76 Disposal of materials.......76 Addendum to the instructions for use.............77 Technical specifications of the light tower ......78 10.1 Technical specifications of the engine/alternator/unit...

  • Page 8: Safety Precautions

    The policy of Atlas Copco is to provide the users of their Atlas Copco equipment. It is the responsibility of unsafe operating conditions. Take necessary steps to equipment with safe, reliable and efficient products.

  • Page 9: General Safety Precautions

    The manufacturer does not accept any liability for any All regulating and safety devices shall be General safety precautions damage arising from the use of non-original parts and for maintained with due care to ensure that they The owner is responsible for maintaining the unit in modifications, additions or conversions made without function properly.

  • Page 10: Safety During Transport And Installation

    Also check the coupling of the Atlas Copco. device must be applied and kept in good order. towing vehicle, 14 The electrical connections shall correspond to local...

  • Page 11: Safety During Use And Operation

    - above 85 dB(A): room to be classified as a noise- appropriate protection, at least safety glasses, for otherwise stated in the Atlas Copco Instruction hazardous area and an obvious warning shall be the operator as well as for any bystander. Do not Book (AIB).
  • Page 12 15 Safety shoes should be compulsory in any 22 Whenever an abnormal condition arises, e.g. 28 When deploying the light tower mast, keep in mind workshop and if there is a risk, however small, of excessive vibration, noise, odour, etc., switch the following safety precautions: falling objects, wearing of a safety helmet should be circuit breakers to OFF and stop the engine.

  • Page 13: Safety During Maintenance And Repair

    Disconnect 18 Maintenance and repair work should be recorded in the alternator cables during arc welding on the unit. Parts shall only be replaced by genuine Atlas Copco an operator’s logbook for all machinery. Frequency replacement parts.

  • Page 14: Tool Applications Safety

    Tool applications safety Battery safety precautions Apply the proper tool for each job. With the knowledge When servicing batteries, always wear protecting of correct tool use and knowing the limitations of tools, clothing and glasses. along with some common sense, many accidents can be The electrolyte in batteries is a sulphuric acid prevented.

  • Page 15: Main Parts

    Main parts General description The light tower provides an undercarriage (frame, axle and towbar) and 4 LED floodlights of 350 W. The light tower is very useful for construction sites where no electricity nor lighting is available. Control panel Data plate Earth pin (optional) Floodlights Forklift slots...

  • Page 16: Markings

    Markings Markings provide instructions and information. They also warn of hazards. For convenience and safety, Indicates that the mast should not be keep all markings in legible condition, replacing them extended near electric wires. when damaged or missing. Replacement markings are Indicates the drain for the available from the factory.
  • Page 17 Read the instruction manual before using the lifting eye. Indicates the location of the battery. Avoid water ingress as this could cause short circuits. Indicates the different service packs, liquids and critical parts. These parts can be ordered from Atlas Copco.

  • Page 18: Mechanical Features

    Mechanical features 2.3.4 Bodywork 2.3.8 Spillage free frame The alternator, the engine, the cooling system, etc. are A spillage free frame with forklift slots allows the The mechanical features described in this chapter are enclosed in a sound-insulated bodywork that can be customer to transport the light tower easily with a standard provided on this light tower.

  • Page 19: Reflectors

    2.3.10 Undercarriage, road lights and reflectors There are 3variants of undercarriage available for HiLight H6+ light towers: – homologated for road use, foldable tow bar – homologated for road use, adjustable tow bar – not homologated for road use (max. towing speed: 20 km/h) (option) The homologated light tower undercarriages are manufactured according to ISO/European road...

  • Page 20: Electrical Features

    Electrical features F10 ..Fuse 10A Features of the Lc1001™ controller The fuse trips when the current from the The dedicated Lc1001™ controller provides basic The electrical features described in this chapter are features for light tower application, such as: battery to the engine control circuit exceeds standard provided on this light tower.

  • Page 21: Lc1003™ Control And Indicator Panel

    2.4.2 Lc1003™ control and indicator Q1 ..General circuit breaker with ELCB or Features of the Lc1003™ controller differential protection panel The dedicated Lc1003™ controller provides unique features and benefits for light tower application, such Interrupts the power supply when a short- Overview control panel circuit occurs at the load side, or when the For more advanced light tower applications the...

  • Page 22: Installation And Connection

    Installation and connection To be able to lift the light tower by means of a forklift, Lifting Parking and towing forklift slots are provided in the frame at the left and The lifting eye, to lift the light tower by means of a The operator is expected to apply all right side of the unit.

  • Page 23: Positioning The Light Tower

    To release the light tower from the towing vehicle, 4. Turn the handle (5) at the top of the supporting 3.2.2 Positioning the light tower carefully follow the procedure below: feet anticlockwise to lower them and get the light Follow the steps below to position the light tower: tower in a level position.

  • Page 24: Positioning For Transport

    5. Once the light tower is correctly positioned, install 3. Adjust the height of the support leg/jockey wheel 3.2.3 Positioning for transport a suitable earthing (e.g. the optional earth pin (7)) using the handle (2) on top. The support leg/ 1.

  • Page 25: Towing

    3.2.4 Towing Keep in mind that for the low speed Before commencing towing, ensure you follow the off-road non-homologated trailer, procedure below: the maximum speed is 20 Km/h! 1. Check that the coupler (1) of the undercarriage of the light tower is safely coupled to the towing hook of the towing vehicle.

  • Page 26: Transportation And Positioning Of The Light Tower Onto Vehicles

    3.2.5 Transportation and positioning of the light tower onto vehicles As well as the ability to be towed, the light tower can also be easily lifted and moved to difficult areas thanks to its central lifting eye and fork lift holes in its frame.

  • Page 27: Installation

    Installation 3.3.2 Outdoor installation The light tower is wired for a TN- – Place the light tower on a horizontal, even and system to IEC 364-3, i.e. one point in 3.3.1 Indoor installation solid floor. Check the levels on top of the light the power source directly earthed - tower to ensure its level position.

  • Page 28: Connecting The Light Tower

    3rd harmonics and risk for excessive neutral current. Loads most sensitive to voltage distortion include incandescent lamps, discharge lamps, computers, X- ray equipment, audio amplifiers and elevators. Consult Atlas Copco for measures against the adverse influence of non-linear loads. - 28 -...

  • Page 29: Operating Instructions

    Operating instructions Before starting Operating the light tower – Perform all daily checks and maintenance as Carefully read follow In your own interest, always strictly specified in the “Maintenance schedule” on page sequence operating observe relevant safety instructions in the Engine's manual instructions.

  • Page 30: Starting The Engine

    3. Select one of the configured positions and tighten 4.2.2 Starting the engine 4.2.3 Positioning the floodlights the wing screw. 1. For Lc1003™, put starter switch S20 in position I Rotation 4. Tighten the central handle again. (ON) and push the START button (1). 1.

  • Page 31: Extending The Mast

    3. Switch ON the main circuit breaker Q1 (2) and 4.2.4 Extending the mast If the mast is not retracting make sure all other breakers are switched OFF (3). immediately, blocked. optional “Photocell” Immediately raise the mast again provided and the Auto start lighting and check for any obstruction.

  • Page 32: Switching On/Off The Floodlights

    4.2.6 Switching on/off the floodlights 4.2.6.2 Switching off the floodlights 4.2.6.3 Switching on/off the floodlights manually automatically 4.2.6.1 Switching on the floodlights To switch the lights off manually, follow the Only applicable with timer or manually procedure described below and proceed to lower the optional Photocell.

  • Page 33: Lowering The Mast

    4.2.7 Lowering the mast 4.2.8 Stopping the engine 1. If the floodlights are not to be used again, lower Follow the instructions below to switch the engine off the mast using the DOWN button (S51) on the correctly: control panel. 1.
  • Page 34 • For Lc1001™, turn the ignition key (4) to Should an emergency arise, it is also position O (OFF). possible to stop the machine by pressing the EMERGENCY 'STOP' button (S2). If the light tower has been stopped in this way, the emergency stop button must be 000000.00 released by rotating it clockwise, for...

  • Page 35: Connecting Appliances

    Connecting appliances Power is limited to 10 Amps! Keep in mind that this machine is a light tower, not a generator set! 6. If circuit breaker Q6 trips (10 A), adjust the load until it falls within the maximum power limit 1.

  • Page 36: Setting The Lc1003™ Controller

    Setting the Lc1003™ controller Following LEDs are used on the Lc1003™: AUTO: Is used to activate Auto Controller settings should only be mode. performed by a qualified technician. It is also used for floodlight operation: 4.4.1 Push button and LED functions –...

  • Page 37: Module Display

    4.4.2 Module display 4.4.3 Icon overview Display Description 4.4.2.1 Home page 4.4.3.1 Instrumentation icons Icon for coolant high temperature alarm The home page is the page displayed when no other Display Description page has been selected: The default home page which Fuel sender instrumentation screen displays Generator voltage and the Auto Run icon...
  • Page 38 4.4.3.2 Active configuration 4.4.3.4 Mode icons 4.4.3.5 Light output icons Display Description Display Description Display Description Appears when the corresponding Appears when the main Appears when the engine is at rest light output has been configured configuration is selected. and the unit is in stop mode. and is not active.

  • Page 39: Navigation Menu

    4.4.4 Navigation menu Icon to indicate the electrical trip or shutdown Display Description alarm that has been recorded To enter the navigation menu, press both the UP and Engine DTCs (Diagnostic Trouble DOWN buttons simultaneously. Current operating state of the module Codes) if active To navigate to the desired page, select the To view the event log:...

  • Page 40: Setting The Lc1003™ Scheduler

    4.4.6 Setting the Lc1003™ scheduler 4.4.6.2 Schedule period 4.4.6.4 Run mode Choose between a Weekly, Monthly or Daily To access the scheduler editor, navigate to one of the repetition of the schedule. scheduler pages and press and hold the STOP/ RESET MODE button.
  • Page 41 4.4.6.6 Start day 4.4.6.8 Duration Select the day of the week: – 1= Monday – 2= Tuesday – 3= Wednesday – 4= Thursday – 5= Friday – 6= Saturday – 7= Sunday 4.4.6.7 Start week Select the week of the month (1, 2, 3, 4). - 41 -...

  • Page 42: Periodic Maintenance

    Service pack For the most important sub-assemblies, Atlas Copco has developed service kits that combine all wear parts. These service kits offer you the benefits of genuine parts, save on administration costs and are offered at reduced price, compared to the loose components. Refer to the parts list for more information on the contents of the service kits.
  • Page 43 50 hours after start- Maintenance schedule Daily Every 100 hours Every 600 hours Yearly Service pack Inspect/Adjust fan/alternator belt Replace alternator belt Check/test emergency stop (13) Clean radiator (1) Drain condensate and water from spillage-free frame (8) Check for leaks in engine-, air-, oil-, or fuel system (8) Inspect/Replace hoses and clamps Check electrical system cables for wear Check/Test glow plugs...
  • Page 44 Grease cylinder rotule Change hydraulic oil General Inspection by Atlas Copco Service technician Light towers in stand-by application have to be tested on a regular basis. At least once a month the engine should run for minimum 30 minutes at a high load (50% - 70%) that the engine reaches its operating temperature.
  • Page 45 Maintenance schedule (km) Every 500 km Yearly Engine Check tyre pressure Check tyres for uneven wear Check torque of wheel nuts (120 Nm) Check torque of coupling head (82 Nm) Check the actuator of the handbrake and its levers and mobile parts. Grease coupling head and towbar bearings.

  • Page 46: Precautions

    The order number of the service packs are listed in the any part of the light tower or its electric system. application. Atlas Copco Parts list (ASL). Order service packs at – Do not carry out any maintenance when the (6) See section oil specification.

  • Page 47: Preventing Low Loads

    – Low combustion temperature: this will result in For more info, please contact your Atlas Copco Preventing low loads insufficiently burnt fuel, which will cause diluting Service Center. of the lube oil. Also, unburnt fuel and lube oil can 5.2.1...

  • Page 48: Maintenance Of The Alternator

    – Do not smoke and maintain a safe distance from Maintenance of the Engine maintenance flames and sparks while maintenance is being alternator procedures carried out and when fuels and solvents are being The alternator does not require any specific general used.

  • Page 49: Engine Oil System

    4. If the oil level is close to the MIN level indicator, 5.4.2 Engine oil system 5.4.2.1 Engine oil level check top up engine oil to the MAX level indicator. 1. Make sure the light tower is standing level. 2. Switch off the engine and wait several minutes till all engine oil has been collected in the crank housing.
  • Page 50 5.4.2.2 Changing the engine oil 5.4.2.3 Cleaning the oil filter 1. Start the engine and let it run for a while to warm 1. Remove the oil filter (1). 2. Stop the engine. 3. Remove the plug (1) from the oil drain hose (2). 2.

  • Page 51: Adjustments And Service Procedures

    Apply with preference the slow charging method and Adjustments and service 5.5.1.2 Activating a dry-charged battery adjust the charge current according to the following procedures Always remove the battery and rule of thumb: battery capacity in Ah divided by 20 disconnect the terminals before gives safe charging current in Amp.

  • Page 52: Replacing The Fuel Filters

    – Carry out periodic condition tests. Test intervals 5.5.2 Replacing the fuel filters of 1 to 3 months, depending on climate and operating conditions, are recommended. – If doubtful conditions are noticed or malfunctions arise, keep in mind that the cause may be in the electrical system, e.g.

  • Page 53: Servicing Air Filter Engine

    Servicing air filter engine 5.5.3.2 Recommendation 5.5.3.4 Replacing the air filter element – Remove the dust trap (1). Clean the trap. The Atlas Copco air filters are 5.5.3.1 Main parts specially designed this – Remove the element (3) from the housing (4).

  • Page 54: Replacing The Floodlights

    5.5.4 Replacing the floodlights 5.5.5 Ordering spare parts It is possible to order spare parts for the light tower by 5.5.4.1 Replacing the HiLight H6+ LED’s making reference to the parts as mentioned in the enclosed Parts List manual. 1. Loosen and remove the 8 screws (1) and remove the protection lenses (2) in front of the LEDs.

  • Page 55: Engine Consumable Specifications

    PAROIL has an excellent Total Base Number (TBN) temperature and ISO 3448, as follows. Specifications PAROIL retention and more alkalinity to control acid PAROIL from Atlas Copco is the ONLY oil tested formation. Engine Type of lubricant and approved for use in all engines built into Atlas PAROIL prevents Soot build-up.
  • Page 56 PAROIL Extra PAROIL Extra is a synthetic ultra high performance diesel engine oil with a high viscosity-index. Atlas Copco PAROIL Extra is designed to provide excellent lubrication from start-up in temperatures as low as -25°C. Order Litre cu.ft number 0.175 1630 0135 00 barrel 1630 0136 00...

  • Page 57: Checks And Trouble Shooting

    Checks and trouble Engine troubleshooting Solving Lc1001™ controller alarms shooting Refer to the Engine Operation manual for engine troubleshooting. 6.2.1 Alarm overview Lc1001™ Never perform a test run with connected power cables. Never Following LEDs are used on the Lc1001™: touch electrical connector...

  • Page 58: Solving Lc1003™ Controller Alarms

    Solving Lc1003™ controller Engine high The controller detects that the temperature engine coolant temperature has alarms exceeded the high engine 6.3.1 General temperature pre-alarm setting level after the Safety On timer If an alarm condition occurs, an icon is displayed in has expired.

  • Page 59: Alarm Overview Lc1003

    6.3.2 Alarm overview Lc1003™ 6.3.2.1 Warning alarm icons Warnings are non-critical alarm conditions and do not affect the operation of the light tower, they serve to draw the operators attention to an undesirable condition. By default, warning alarms are self-resetting when the fault condition is removed. Display Description Reason...
  • Page 60 Display Description Reason The generator output frequency has fallen below the pre-set pre-alarm setting after the Safety Generator Under Frequency On timer has expired. Generator Over Frequency The generator output frequency has risen above the pre-set pre-alarm setting. Immediate Over Current The measured current has risen above the configured trip level.
  • Page 61 6.3.2.2 Electrical trip alarm icons Electrical trips are latching and stop the light tower, but in a controlled manner. On initiation of the electrical trip condition the Lc1003™ module de-energises all the ‘Light Output’ outputs to remove the load from the light tower. Once this has occurred the Lc1003™ module starts the Cooling timer and allows the engine to cool off- load before shutting down the engine.
  • Page 62 6.3.2.3 Shutdown alarm icons Shutdown alarms are latching and immediately stop the light tower. On initiation of the shutdown condition the Lc1003™ module de-energises all the ‘Light Output’ outputs to remove the load from the light tower. Once this has occurred, the Lc1003™ module shuts the light tower down immediately to prevent further damage. The alarm must be accepted and cleared, and the fault removed to reset the Lc1003™...
  • Page 63 Display Description Reason Battery Under Voltage The DC supply has fallen below or risen above the low volts setting level. Battery Over Voltage The DC supply has risen above the high volts setting level. The generator output voltage has fallen below the pre-set pre-alarm setting after the Safety On Generator Under Voltage timer has expired Generator Over Voltage...
  • Page 64 Display Description Reason Delayed Over Current The measured current has risen above the configured trip level for a configured duration. The measured current has fallen below the configured trip level. This is used to detect lamp Low Current failure. Oil Filter Maintenance Alarm Maintenance due for oil filter.

  • Page 65: Options Available For Hilight H6+ Units

    Options available for Description of the 7.2.3 Undercarriage mechanical options There are 3 variants of undercarriage available for HiLight H6+ units HiLight H6+ light towers. Each variant has its own 7.2.1 Cold weather specific features. An overview is given hereafter. Overview of the mechanical This option consists of synthetic oil and a higher options...
  • Page 66 homologated light tower trolleys Homologated foldable towbar Homologated adjustable towbar manufactured according to ISO/European road This undercarriage provides: This undercarriage provides: standards currently applicable. – Articulated towbar, with inertia coupling – Adjustable towbar, with inertia coupling The undercarriage is equipped with an adjustable or –...

  • Page 67: Towing Eyes - Loose Ball Coupling

    7.2.4 Wheel chocks 7.2.12 Spark arrestor 7.2.5 Towing eyes - ball coupling 7.2.6 Towing eyes - DIN 7.2.7 Towing eyes - France 7.2.8 Towing eyes - GB 7.2.9 Towing eyes - NATO 7.2.13 Special colour canopy (both AC grey and AC yellow change to custom colour) 7.2.10 Towing eyes - loose ball coupling...

  • Page 68: Overview Of The Electrical Options

    Overview of the electrical Description of the electrical 7.4.2 Dimming options options Light output regulation. For cubicle with Lc1003™ controller The following electrical options are available: 7.4.1 Battery switch (1 pole) – Battery switch (1 pole) The battery switch (1) is installed near the battery and –...

  • Page 69: Earth Pin (Not For Dc Version)

    7.4.3 Earth pin (not for DC version) 7.4.4 Lc1001™ controller (not for DC 7.4.6 Smart Mast™ version) The earth pin (1), to be connected to the light tower’s The Smart Mast™ is available as an option and has earth terminal is located at the bottom of the frame on advanced functionalities such as: the outside.
  • Page 70 There are 2 blinking levels: – Level 1: slow blinking The photocell detects there is enough light, AUTO AUTO according to its set sensitivity level. – Level 2: fast blinking The photocell detects there is a prolonged AUTO AUTO luminosity change that falls below the set sensitivity level.

  • Page 71: Mains Connection (Not For Dc Version)

    6. A remote stop signal (Sunrise or Weekly timer 7.4.9 MSA connector 7.4.10 Fleetlink (basic module) stop) will trigger the following actions: The MSA connector is located in the cubicle and Fleetlink is an intelligent telematics system that helps • Sequence lamp stop allows remote emergency stops.

  • Page 72: Power Output Connections 16A 2P

    For cubicle with Lc1001™ controller 7.4.13 Power output connections 16A Circuit breaker Q1 does not only 2P: CE, RIM, PIN (not for DC interrupt the power supply towards version) X1, but also towards the 4 lamps. A brief description of the optional outlet socket and Dimming Make sure to switch on circuit circuit breaker provided on the light tower is given...

  • Page 73: Roadlights For Right Hand Driving

    3. Put the auto positioning switch S25 in position 7.4.15 Auto mast down The power of the hydraulic pump AUTO. The ASM option provides the possibility to not only for the mast is 850 W. Therefore it is 4. Push the AUTO button on the Lc1003™ module switch on/off the floodlights automatically, but also only possible to extend/lower the (1) to activate AUTO mode.

  • Page 74: Auto Tilt (Compliant With Smartmast)

    7.4.16 Auto tilt (compliant with 7.4.17 Lamps: LED 4 x 350W 48V SmartMast) (HiLight H6+) The auto tilt option allows to set the inclination angle of the floodlights via the control panel. 7.4.18 Lamps: LED 4 x 320W 48V For cubicle with Lc1003™ controller (HiLight H6+ DC) AUTO AUTO...

  • Page 75: Storage Of The Light Tower

    Storage of the light tower Storage Preparing for operation after storage – Store the light tower horizontally in a dry, frost- free room which is well ventilated. Before operating the light tower again, remove the wrapping, VCI paper and silica gel bags and check the –...

  • Page 76: Disposal

    (for example sand, sawdust) and recyclable materials. dispose it according the applicable local disposal Your Atlas Copco light tower mainly consists of regulations. Do not drain into the sewage system or metallic materials, that can be re-melted in steelworks surface water.

  • Page 77: Addendum To The Instructions For Use

    Addendum to the instructions for use DIRECTIVE 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL on waste electrical and electronic equipment (WEEE) This equipment falls under the provisions of the European Directive 2012/19/EU on waste electrical and electronic appliances (WEEE) and may not be disposed as unsorted waste.

  • Page 78: Technical Specifications Of The Light Tower

    Technical specifications of the light tower 10.1 Technical specifications of the engine/alternator/unit HiLight H6+ Generator service duty Reference conditions Absolute inlet pressure 1 bar Relative humidity Air inlet temperature 25°C Model name HiLight H6+ KD Performance data Light coverage (average 20 luxes) 6000 m²...
  • Page 79 Rated apparent power (PRP) - 50 Hz 2,24 kVA Rated voltage line to line - 50 Hz 230 VAC Rated current - 50 Hz 9,76 A Performance class (acc. ISO 8528-5:2005) Single step load acceptance 100% Single step load acceptance - 50 Hz 2,24 kW Fuel consumption at 0% load - 50 Hz 0,427 kg/h...
  • Page 80 Swept volume 0,479 l Speed governor electronic Swept volume 0,479 l Speed governing electronic Capacity of oil sump: initial fill 3,8 l Capacity of cooling system 2,8 l Electrical system 12 Vdc Emission stage Euro StV Brand MECC-ALTE Alternator Model LT3N-75/4 Standard EN60034-1...
  • Page 81 Derating table (in %) 50 Hz - Humidity 20% Temperature (ºC) Height (kPa) 101,4 111% 109% 107% 105% 104% 102% 100% 95,3 103% 101% 100% 1000 89,6 1500 84,2 2000 79,2 2500 74,4 3000 3500 65,8 4000 61,8 4500 58,1 5000 54,6 Derating table (in %) 50 Hz - Humidity 40%...
  • Page 82 106% 104% 102% 100% 95,3 103% 101% 1000 89,6 1500 84,2 2000 79,2 2500 74,4 3000 3500 65,8 4000 61,8 4500 58,1 5000 54,6 For use of the light tower outside these conditions, please contact Atlas Copco. - 82 -...

  • Page 83: 10.2 Technical Specifications Of The Engine/Alternator/Unit Hilight H6+ Dc

    10.2 Technical specifications of the engine/alternator/unit HiLight H6+ DC Generator service duty Reference conditions 1) Absolute inlet pressure 1 bar Relative humidity Air inlet temperature 25°C Maximum ambient temperature 40°C Limitations 2) Altitude capability 3000 m Maximum relative air humidity Minimum operating temperature -10°C Minimum operating temperature with cold start equipment (optional)
  • Page 84 Rated voltage line to line 48 VDC Rated current 27 A Fuel consumption at 0% load 0,395 kg/h Fuel consumption at 50% load 0,43 kg/h Fuel consumption at 75% load 0,533 kg/h Fuel consumption at 100% load 0,615 kg/h Specific fuel consumption 0,424 kg/kWh Fuel autonomy at full load with standard tank 165,0 h...
  • Page 85 Brand Alternator Model PMG-DC 1500 185SC Standard Rated output, class H temp. rise 4,5 kVA Protection degree IP21 Insulation class - stator Insulation class - rotor Number of wires Main circuit breaker 1ph: number of poles Electrical power circuit Circuit breaker 1ph: thermal release 32 A Number of lights Lamps...
  • Page 86 Table of factors used to convert output obtained under standard conditions to that under specific environmental conditions. Notes: 1. This table shows the factors used for modifying the output under the standard conditions (atmospheric pressure 100 kPa (750 mm Hg): atmospheric temperature 25°C (77°F), relative humidity 30% to that under specific environmental conditions.

  • Page 87: 10.3 Critical Bolt Connections

    10.3 Critical bolt connections Allowed Torque Additional Applicable Parts to assembly A Parts to assembly B Dimension Quality deviation (Nm) treatment standard (Nm) Lower rotation system (central Base frame ± 29 TEST hole) Lower rotation system Base frame 48.2 ± 5 AC - STD 4369 Mast - Rotatory system Lower rotation system...
  • Page 88 Wheel Axle AL-KO STD conical Axle Base frame AL-KO STD Towbar Base frame AL-KO STD Coupling Towbar AL-KO STD Allowed Torque Additional Applicable Parts to assembly A Parts to assembly B Dimension Quality deviation (Nm) treatment standard (Nm) Standard torques for metric bolted joints 2.51 ±...

  • Page 89: 10.4 Average Illumination Versus Distance

    10.4 Average illumination versus distance Administrative jobs Manual jobs Earth moving - 89 -...

  • Page 90: 10.5 Floodlight Lux Level

    10.5 Floodlight Lux level Lamps Rotation angle Inclination angle Case Angle Lamp 1 Lamp 2 Lamp 3 Lamp 4 Inclination Rotation Inclination Rotation 80-70 80-70 80-70 80-70 Inclination -180 Rotation Inclination Rotation - 90 -...
  • Page 91 Case 1 Case 2 50 m 60 m Average Lux: 23 Average Lux: 23 4000 m² 3600 m² - 91 -...
  • Page 92 Case 3 Case 4 Average Lux: 20 Average Lux: 33 5000 m² 2500 m² Lux level: - 92 -...

  • Page 93: 10.6 Dimensions

    10.6 Dimensions ON ROAD UNDERCARRIAGE + LED - 93 -...
  • Page 94 ON ROAD UNDERCARRIAGE + LED - 94 -...

  • Page 95: Conversion List Of Si Units Into

    10.7 Conversion list of SI units 10.8 Data plate Name of manufacturer into British units Maximum permitted total weight of the vehicle Machine type 1 bar 14.504 psi Mode of operation 0.035 oz Model number MASA (Kg) 1 kg 2.205 lbs Frequency 1 km/h 0.621 mile/h...
  • Page 96 - 96 -...
  • Page 97 Circuit diagrams - 97 -...
  • Page 98 1636 0326 93 Applicable to HiLight H6+ LC1001 to Circ.Diagr POWER (10) K110 (10) - Optional Auto mast down (10) X11 6.1 X11 6.1 K115 K114 Lc1001 MKII K111 K114 K114 K110 K115 K115 K111 K116 40 41 Cubicle Canopy IN_5 (05) ECU diagram...
  • Page 99 230V 50Hz X8 1 X8 3 to Circ.Diagr ENGINE Control Module (01) K116 (02) 30mA (07) b6 b54 Cubicle Mast [PE] [10] [OPT 07 W10 wiring] - 99 -...
  • Page 100 230V 50Hz X8 1 X8 3 to Circ.Diagr ENGINE Control Module (01) K116 (02) 30mA (07) b6 b54 12 V Cubicle Mast [PE] [10] [OPT 07 W10 wiring] - 100 -...
  • Page 101 ECU Kubota X20 22 16 17 18 19 1 20 2 43 36 41 9 44 21 13 to Circ.Diagr ENGINE Control Module - 101 -...
  • Page 102 Generator control unit Circuit breaker 6A Actuator controller ECU Circuit breaker 6A Fuel level sensor Circuit breaker 6A Coolant temp. sensor Circuit breaker 6A Speed sensor Circuit breaker 10A Capacitor Battery switch Diode Emergency stop Preheat resistor Low oil pressure switch F1 - F2 Fuses 2A Autotilt-switch up-down...
  • Page 103 1636 0326 94 Applicable to HiLight H6+ LC1003 (10) K110 to Circ.Diagr POWER (03) 11.1 Fuses F1-F2, Current Transfo. X11 11.1 11.2 11.2 (10) (03) (10) - Optional Auto mast down (10) X11 6.1 S20 P1 X11 6.1 K111 Lc1003 MKII (04) (04) K115...
  • Page 104 (03) 230V 230V 50Hz 50Hz Mains 230V - 50Hz X8 1 X8 3.1 4.1 5.1 9-11 F1-F2 to Circ.Diagr ENGINE K116 Control Module K116 (01) (02) (03) 30mA (07) b6 b54 b6 b54 K101 Cubicle Mast [PE] [10] [OPT 07 W10 wiring] - 104 -...
  • Page 105 (03) 230V 230V 50Hz 50Hz Mains 230V - 50Hz X8 1 X8 3.1 4.1 5.1 9-11 F1-F2 to Circ.Diagr ENGINE K116 Control Module K116 (01) (02) (03) 30mA (07) b6 b54 b6 b54 12 V K101 Cubicle Mast [PE] [10] X17 12 [OPT 07 W10 wiring] - 105 -...
  • Page 106 ECU Kubota X20 22 16 17 18 19 1 20 2 43 36 41 9 44 21 13 to Circ.Diagr ENGINE Control Module - 106 -...
  • Page 107 Generator control unit PR21 Dimming -X31.. - X34 Dimming signal - Floodlights Actuator controller ECU Earth leakage 25A / 30mA Fuel stop solenoid Fuel level sensor Circuit breaker 6A Mast down solenoid Coolant temp. sensor Circuit breaker 6A Speed sensor Circuit breaker 6A Capacitor 10μF Circuit breaker 6A...
  • Page 108 1636 0278 38 Applicable to HiLight H6+ DC LC1003 (10) K110 to Circ.Diagr POWER Q4-Q5 (10) (10) - Optional Auto mast down (10) X11 6.1 S20 P1 X11 6.1 K111 Lc1003 MKII (04) K115 K116 K114 K114 K110 K101 K111 K115 K115 K114...
  • Page 109 48VDC RECTIFIER (12) (07) to Circ.Diagr ENGINE Control Module K101 K101 Cubicle Mast [10] [PE] [OPT 07 W10 wiring] - 109 -...
  • Page 110 ECU Kubota X20 22 16 17 18 19 1 20 2 43 36 41 9 44 21 13 to Circ.Diagr ENGINE Control Module - 110 -...
  • Page 111 Generator control unit General circuit breaker 2P32A Actuator controller ECU Circuit breaker 1P 16A Fuel level sensor Circuit breaker 1P 16A Coolant temp. sensor Circuit breaker 1P 2A Speed sensor Circuit breaker 1P 2A Capacitor 10µF Battery switch Diode Emergency stop Diode Low oil pressure switch Diode...
  • Page 112 - 112 -...
  • Page 113 A company within the Atlas Copco Group Postal address Phone: +34 902 110 316 V.A.T A50324680 Poligono Pitarco II, Parcela 20 Fax: +34 902 110 318 50450 Muel ZARAGOZA For info, please contact your local Atlas Copco representative Spain www.atlas copco.com p.1(10) - 113 -...
  • Page 114 A company within the Atlas Copco Group Postal address Phone: +34 902 110 316 V.A.T A50324680 Poligono Pitarco II, Parcela 20 Fax: +34 902 110 318 50450 Muel ZARAGOZA For info, please contact your local Atlas Copco representative Spain www.atlas copco.com p.2(10) - 114 -...
  • Page 116 www.atlascopco.com...

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Hilight h6+ dcZ-482

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