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Atlas Copco Stacklight ESL-04 User Manual
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Atlas Copco Stacklight ESL-04 User Manual

Atlas Copco Stacklight ESL-04 User Manual

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Printed Matter No. 9836 2642 01
Publication Date 2019-11-22
Valid for Version No. 6
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
Stacklight ESL-04
WARNING
User Guide

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Summary of Contents for Atlas Copco Stacklight ESL-04

  • Page 1 Stacklight ESL-04 Printed Matter No. 9836 2642 01 Publication Date 2019-11-22 Valid for Version No. 6 User Guide WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.
  • Page 2 Stacklight ESL-04 Introduction Stacklight ESL-04 Stacklight ESL-04 is a flexible light and switch device designed to interface with controllers equipped with the following types of I/O bus connectors: ■ I/O Bus connectors ■ MACS I/O connectors Key switch Button switch...
  • Page 3 Power Focus and Pulsor Focus example setup The tables show an example mapping of inputs and outputs for Stacklight ESL-04 with either the Power Focus or Pulsor Focus controller. Configuration involves hardware settings and a software setup in the At- las Copco software, either ToolsTalk Power Focus or ToolsTalk Pulsor.
  • Page 4 Address switch is set to its default setting, or to any other valid address that is vacant. See Hardware set-up. ToolsTalk configuration example This section includes a step-by-step instruction on how to setup a Stacklight ESL-04 as according to the following example: ■...
  • Page 5 Ack error message to digital input 3, connected to the left key switch state. Reset batch to digital input 4, connected to the right key switch state. Batch increment for digital input 5, connected to the push button. Then click OK. © Atlas Copco Industrial Technique AB - 9836 2642 01...
  • Page 6 Set Relay Timer to Tracking event in its item list for to relay output 1. Click OK and then Store to save settings. Close the Relay and Digital Input setup dialog box to complete the setup session. © Atlas Copco Industrial Technique AB - 9836 2642 01...
  • Page 7 Stacklight ESL-04 is configured as one I/O device for communication with the DS Advanced drive or the DL Advanced Drive. The table shows an example mapping of inputs and outputs for Stacklight ESL-04 with either a Power Fo- cus or a Pulsor Focus controller. Configuration involves hardware settings and a software setup in the At- las Copco software ToolsTalk DS/DL.
  • Page 8 Stacklight ESL-04 ToolsTalk DS/DL configuration example This section includes a step-by-step instruction on how to setup a Stacklight ESL-04 standard ESL-04 with: ■ Stack lamp 1 indicating tightening result with high torque. ■ Stack lamp 2 indicating an okay (OK) tightening result.
  • Page 9 NOTICE The user guide for the tightening controller includes a detailed parameter list of valid signals. PowerMACS example setup Stacklight ESL-04 is configured as one I/O device with 8 inputs and 16 outputs for PowerMACS communi- cation. The configuration is made via the Atlas Copco software WinTC.
  • Page 10 615.0 Not used 815.0 Not used WinTC configuration example This section includes a step-by-step instruction on how to setup a Stacklight ESL-04 standard ESL-04 with: ■ Stack lamp 1 indicating tightening result with high torque ■ Stack lamp 2 indicating an okay (OK) tightening result ■...
  • Page 11 Click the More button and then click Add. The Add Unit window appears. Mark I/O and click OK. In the System Set Up window select the added I/O device and click Advanced. © Atlas Copco Industrial Technique AB - 9836 2642 01...
  • Page 12 Set all other in- and outputs blank. Click Apply and then Close. Click Go On Line on the WinTC main window toolbar The I/O device should now be activated (indicated by green) in the System Map. © Atlas Copco Industrial Technique AB - 9836 2642 01...
  • Page 13 Stacklight ESL-04 Open the System tab and double-click on Mode Table. Select and add tightening programs to Mode 1 and Mode 2. © Atlas Copco Industrial Technique AB - 9836 2642 01...
  • Page 14 Click PLC in the ToolsTalk main window menu bar and Program in the PLC menu to access the Pow- erMACS PLC dialog box with its Project Tree Window. Click Main01 in the Project Tree Window project tree. © Atlas Copco Industrial Technique AB - 9836 2642 01...
  • Page 15 Click Build on the PowerMACS PLC window menu bar and then click Make. Click Online on the PowerMACS PLC window menu bar an click Debug on its drop down menu. © Atlas Copco Industrial Technique AB - 9836 2642 01...
  • Page 16 Stacklight ESL-04 Double-click DI_ModeValue_1 and then click Force. Double-click DI_Start and then click Force in the pop up window. Close the PowerMACS PLC window. In the Maintenance menu, select Test Bolts. © Atlas Copco Industrial Technique AB - 9836 2642 01...

  • Page 17: Power Focus

    ToolsTalk Power Focus ■ ToolsTalk Pulsor To set up Stacklight ESL-04 in world release 7 ToolsTalk, do the following: Follow instructions in the controller user guide to access the ToolsTalk main window toolbar. Click in the main window toolbar to access the Power Focus map (PF Map).
  • Page 18 To next tight to Time option in the item list. Input a Time duration limit from 0.01 to 60 seconds in the Sec box. © Atlas Copco Industrial Technique AB - 9836 2642 01...
  • Page 19 Drag and drop an I/O icon from the Items tab to a Tightening Controller (TC) on the System Map. Right click on that I/O icon and select Advanced Device Settings to access the IO Set Up dialog box. © Atlas Copco Industrial Technique AB - 9836 2642 01...
  • Page 20 To access the main board and make a hardware configuration change it is necessary to open the Stack- light ESL-04 device. Loosen the four screws on the front panel and remove the lid. © Atlas Copco Industrial Technique AB - 9836 2642 01...
  • Page 21 When fastening a new LED (light-emitting diode), the red mark on the LED should point at the plus mark on the printed circuit card. Sketch of the Stacklight ESL-04 main board © Atlas Copco Industrial Technique AB - 9836 2642 01...
  • Page 22 Stacklight ESL-04 Communication Mode switch Set communication mode according to the following: Communication Position 1 Position 2 Position 3 Position 4 mode Power Focus or Pul- sor Focus © Atlas Copco Industrial Technique AB - 9836 2642 01...

  • Page 23: Address Switch

    24 V DC external input The 24 V C external input is a 4 pin coded M12 male connector. It is possible to feed Stacklight ESL-04 with an extra 24 V DC through this input, which is useful when the external output needs more current than the internal power can deliver.

  • Page 24: External Outputs

    The External input 1 and 2 is a 5 pin coded M12 female connector. These inputs are designed according to IEC 61131-2 type 2, optoisolated. Nominal input voltage is 24 V DC (0-state 0-5V; transition 5-11V; 1- state 11-30 V) The connector is protected against inverse connection. © Atlas Copco Industrial Technique AB - 9836 2642 01...
  • Page 25 NOTICE It is recommended not to use I/O cables longer than 100 meters. NOTICE Put a termination plug to one of the I/O bus connectors if the Stacklight ESL-04 device is at the end of the I/O bus line. For connection with PowerMACS to work: Connect pin 1 and 9 together and also connect pin 3, 4 and 6 together.
  • Page 26 NOTICE Paper rectangles are longer than the slots to have a grip for easy replacement. A laminate printer may be used to add laminating to an 80 gram A4 sheet of paper for the labels. © Atlas Copco Industrial Technique AB - 9836 2642 01...
  • Page 28 Original instructions Atlas Copco Industrial © Copyright 2019, Atlas Copco Industrial Technique AB. All rights reserved. Any Technique AB unauthorized use or copying of the contents or part thereof is prohibited. This SE-10523 STOCKHOLM applies in particular to trademarks, model denominations, part numbers and drawings.