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TE Connectivity Miniature AMP-IN Application Specification

Contacts

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All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches].
NOTE
Unless otherwise specified, dimensions have a tolerance of ±0.13 [±.005] and angles have a tolerance of ±2°. Figures
and illustrations are for identification only and are not drawn to scale.
i
1. INTRODUCTION
This specification covers the requirements for application of miniature AMP-IN contacts and miniature AMP-IN
2000 contacts. These contacts are designed to hold the strands of wire together so that the wire can be inserted
into holes in a printed circuit (pc) board.
Each contact features a wire barrel, insulation barrel, locking lance(s), and stabilizer barrel or insulation stop/
positive board stop. The locking lance is designed to prevents the contact from backing out of the pc board hole.
The stabilizer barrel holds the contact steady during the soldering process, and the insulation stop/positive
board stop prevents the wire insulation from being inserted and the contact from being over inserted into the pc
board hole. These requirements are applicable to automatic termination machines.
When corresponding with personnel, use the terminology provided in this specification to facilitate your inquiries
for information. Basic terms and features of this product are provided in Figure 1.
Miniature AMP-IN Contact
Stabilizer
Barrel
Wire Barrel
2. REFERENCE MATERIAL
2.1. Revision Summary
Revisions to this application specification include:
Corrected inch conversion for pc board thickness in Paragraph 3.4
2.2. Customer Assistance
Reference Product Base Part Numbers 640401 and 794121 and Product Code 1326 are representative of
miniature AMP-IN contacts and miniature AMP-IN 2000 contacts. Use of these numbers will identify the product
line and help you to obtain product and tooling information. Such information can be obtained through a local
Representative, by visiting our website at www.te.com, or by calling PRODUCT INFORMATION or the
TOOLING ASSISTANCE CENTER at the numbers at the bottom of this page.
2.3. Drawings
Customer Drawings for specific products are available from the responsible Engineering Department via the
service network. The information contained in the Customer Drawings takes priority if there is a conflict with this
specification or with any other technical documentation supplied.
© 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.
Miniature AMP-IN* Contacts and
Miniature AMP-IN 2000 Contacts
Insulation
Barrel
Wire Barrel
Locking Lance
(2 Places)
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Miniature AMP-IN 2000 Contact
Insulation Stop/
Positive Board Stop
Locking Lance
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Application Specification
114-1016
16 OCT 12 Rev EE
Insulation
Barrel
1 of 8

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Summary of Contents for TE Connectivity Miniature AMP-IN

  • Page 1 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or company names may be trademarks of their respective owners.
  • Page 2 114-1016 2.4. Manuals Manual 402-40 can be used as a guide to soldering. This manual provides information on various flux types and characteristics with the commercial designation, flux removal procedures, and a guide for information on soldering problems. 2.5. Specifications Product Specification 108-1081 provides product performance and test information.
  • Page 3 5.08 [.200] AMP-IN 2000 794122 26-22 1.27-2.79 [.050-.110] Figure 2 Miniature AMP-IN Contact Miniature AMP-IN 2000 Contact 0.25 [.010] Wire Conductors and Insulation Wire Conductors and Insulation Visible Rear Bellmouth Between Insulation Barrel and Both Visible Between Wire Barrel and Insulation Barrel Insulation Stop/Positive Board Stop 0.38 [.015] Max...
  • Page 4 The wire insulation should not be crimped into the stabilizer barrel. For miniature AMP-IN 2000 contacts, the wire conductor and insulation should be visible between the insulation barrel and insulation stop/positive board stop.
  • Page 5 The contact must be inserted into the pc board hole until the locking lance(s) are through the pc board hole. For the miniature AMP-IN 2000contact, the insulation stop/positive board stop will prevent the contact from being further inserted in the hole. See Figure 5.
  • Page 6 [-67° to 221°F]. Excessive temperatures may cause contact degradation. 4. QUALIFICATION Miniature AMP-IN contacts and miniature AMP-IN 2000 contacts are not required to have outside agency approval. ALPHA, BIOACT, CARBITOL, LONCOTERGE, and KESTER are trademarks of their respective owners. Rev EE...
  • Page 7 114-1016 5. TOOLING Tooling part numbers and instructional material packaged with the tooling are shown in Figure 9. Each applicators is designed to crimp contacts onto pre-stripped wire and provide for high volume, heavy duty production requirements. These applicators accept interchangeable crimping dies and must be installed onto a power unit.
  • Page 8 114-1016 6. VISUAL AID The illustration below shows a typical application of miniature AMP-IN contacts and miniature AMP-IN 2000 contacts. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product or tooling.

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