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Ascon tecnologic K32L Engineering Manual

Ascon tecnologic K32L Engineering Manual

Controller with high input accuracy

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K32L
CONTROLLER WITH
HIGH INPUT ACCURACY
Engineering Manual
22/10 - Code: ISTR_M_K32L_E_10_--
Ascon Tecnologic S.r.l.
Viale Indipendenza 56, 27029 Vigevano (PV) - ITALY
Tel.: +39 0381 69871/FAX: +39 0381 698730
www.ascontecnologic.com
e-mail: info@ascontecnologic.com
1. OUTLINE DIMENSIONS (mm)
1.1 Dimensions
78
K32L
1032
1032
1
U
PV
2
1098.
1098.
3
P
4
Prg
Out
Brackets
1.2 Mounting requirements
This instrument is intended for permanent installation, for
indoor use only, in an electrical panel which encloses the
rear housing, exposed terminals and wiring on the back.
Select a mounting location having the following characteristics:
1. It should be easily accessible;
2. There are minimum vibrations and no impact;
3. There are no corrosive gases;
4. There are no water or other fluids (i.e. condensation);
5. The ambient temperature is in accordance with the
operative temperature (0... 50°C);
6. The relative humidity is in accordance with the instrument
specifications (20... 85%);
When the maximum front protection (IP65) is desired, the
optional screw type bracket must be mounted (see the
"How to Order" paragraph).
5.5
64
34 34
Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 1
2. CONNECTION DIAGRAM
PTC-NTC
Pt100
TC/mV
RELAYS: Out-1, 2: 8A-AC1 (3A-AC3)/250VAC
RELAYS: Out-3, 4: 5A-AC1 (2A-AC3)/250VAC
Power
supply
2.1 General notes about wiring
1. Do not run input wires together with power cables.
2. External components (like zener barriers, etc.) connected
between sensor and input terminals may cause errors in
measurement due to excessive and/or not balanced line
resistance or possible leakage currents.
3. When a shielded cable is used, the protection shield
should be connected to ground at one point only.
4. Pay attention to the line resistance; a high line resistance
may cause measurement errors.
2.2 Inputs
2.2.1 Thermocouple Input
+
1
71
-
2
External resistance: 100Ω max., maximum error 0.5% of span.
Cold junction: Automatic compensation between 0... 50°C.
Cold junction accuracy: 0.1°C/°C after a warm-up of
20 minutes.
Input impedance: > 1 MΩ.
Calibration: According to EN 60584-1.
Note: For TC wiring use proper compensating cable
preferable shielded.
2.2.2 Infrared Sensor Input
+
1
-
2
External resistance: Not relevant.
Cold junction: Automatic compensation between 0... 50°C.
Cold junction accuracy: 0.1°C/°C.
Input impedance: > 1 MΩ.
0... 50/60 mV; 0... 1 V; 0/1... 5 V; 0/2... 10 V
0/4... 20 mA active
4... 20 mA active
Ext.
gen.
4... 20 mA passive (2 wires)
DI1
DI2
RS485
B
GND A
OUT4
OUT3
OUT2
SSR: 10mA/10VDC
OUT1
Exergen

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Summary of Contents for Ascon tecnologic K32L

  • Page 1 Cold junction accuracy: 0.1°C/°C. When the maximum front protection (IP65) is desired, the Input impedance: > 1 MΩ. optional screw type bracket must be mounted (see the “How to Order” paragraph). Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 1...
  • Page 2: Logic Inputs

    Note: This output is not insulated. A double or reinforced insulation between instrument output and power supply 0/4... 20 mA input wiring for active transmitter must be assured by the external solid state relay. 0/4...20 mA Active transmitter Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 2...
  • Page 3: Serial Interface

    1 (MARK or OFF) state. • The “A” terminal of the generator shall be positive with respect to the “B” terminal for a binary 0 (SPACE or ON). Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 3...
  • Page 4: Power Supply

    Temperature drift: It is part of the global accuracy; Operating temperature: 0... 50°C (32... 122°F); Storage temperature: -30... +70°C (-22... +158°F); Humidity: 20... 85% RH, not condensing; Protections: WATCH DOG (hardware/software) for the automatic restart. Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 4...
  • Page 5: Configuration Procedure

    – The control output is equal to 0% and can be manually Push the button for more than 5 seconds, the instrument modified by buttons. will return to the “Standard display”. Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 5...
  • Page 6 [Alarm 1 type] equal to nonE [not used], all parameters produce a change to the parameters related with it related with the alarm 1 will be skipped). (e.g.: set points, proportional band, etc.). Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 6...
  • Page 7 (greater than equal to 20 seconds. 10 seconds) resets the timer; Timer Run [transition] a short closure allows to Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 7...
  • Page 8 “fail-safe” and it is generally used in dangerous process in order to generate an alarm when the instrument power supply goes OFF or the internal watchdog starts. Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 8...
  • Page 9 The output repeates the digital input 1 status; diF2 The output repeates the digital input 2 status; St.By Stand By status indicator; Out 3 forced to ON. For other details see [12] O1F parameter. Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 9...
  • Page 10 - [24] AL1t = LodE, Deviation low alarm (relative); - [24] AL1t = LidE, Deviation high alarm (relative). Range: From [26] AL1L to [27] AL1H engineering units. tempo Ab1 = +0 Ab1 = +1 PWR ON Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 10...
  • Page 11 HidE Deviation high alarm (relative); LHdE Relative band alarm. • When no output is programmed as control output: nonE Alarm not used; LoAb Absolute low alarm; HiAb Absolute high alarm; Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 11...
  • Page 12 Available: When [48] LbAt is different from oFF. [40] AL3t is different from SE. b r. Range: 1... 9999 engineering units. Range: 1... 9999 engineering units. Note: For other details see [29] HAL1 parameter. Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 12...
  • Page 13 Range: 1... 9999 engineering units. 2. ON/OFF control with symmetric hysteresis: Note: Auto-tune functions calculate this value. - OFF when PV > (SP + hysteresis); - ON when PV < (SP - hysteresis). Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 13...
  • Page 14 Available: When [52] cont = PID and [55] SELF = no. Note: Auto-tune functions calculate this value but, when Range: -100.0... 100.0%. necessary, it is possible to set it manually. Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 14...
  • Page 15 SS. t H parameter. Range: From SP1 to [72] nSP. Notes: 1. A [75] SPAt change produces the following actions: • When [80] SP.rt = SP, the remote set point will Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 15...
  • Page 16 • Sixth zone SP = 210 + 50 = 260°C. Reset Changing the SP of the master unit, all the other slave units will immediately change their operative set point. Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 16...
  • Page 17 An event can drive an output and make an 2. Setting [91] Pr.E = SPAt the instrument goes action during one or more specific program steps. Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 17...
  • Page 18 10. 0 0 [98] Pr.S2 is different from oFF and [103] Pr.S3 is different from OFF. 01. 0 0 Range: 0.1... 999.9 engineering units per minute; 11. 0 0 Step transfer. Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 18...
  • Page 19 6. When “Program run/hold/reset” is selected, a short Note: For more details see [97] Pr.E1 parameter. press starts/stops (Hold) program execution while a long press (longer than 10 s) resets the program. Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 19...
  • Page 20 Starts in manual mode with a power output Note: For more details see [80] SP.rt (Remote set point type) equal to zero; parameter. St.bY Starts in stand-by mode. Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 20...
  • Page 21 (offset applied to the 4 adjustment point) Available: Always. Used: When AP1, AP2, AP3 and AP4 are within the specific input range of the selected input type. Range: ±1000 engineering units. Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 21...
  • Page 22 Note: An APn value equal to 9999 excludes the usage of the (e.g.: 0.0 °C); remaining calibration points. 3. Take note of the value shown by the K32L (e.g.: -0.8); 4. Using the calibrator, generate the 2 calibration point [143] Ao7 - 7 adjustment offset seven (offset (e.g.: 100.0 °C);...
  • Page 23 - SPAt - SPAt - AL1 - - AL1 - - AL2 - ....- Pb - - Int - - dEr - - Aut.r - A 10 Aut.r Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 23...
  • Page 24: Operative Modes

    When you desire to remove the time out (e.g. for the first configuration of an instrument) you can use a password equal to 1000 plus the programmed password (e.g. 1000 + 20 [default] = 1020). Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 24...
  • Page 25: Additional Information

    Pr.E1and Pr.E2 = 10.10 (event 1 goes ON during ramp 1, seconds the instrument automatically returns to the soak 1, ramp 2 and soak 2). Standard display. When the program is running the door is locked. Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 25...
  • Page 26: Standby Mode

    If the error does not disappear, send the instru- 4. During manual mode, all functions not related ment to your supplier. with the control (wattmeter, indipendent timer, “worked time”, etc.) continue to operate normally. Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 26...
  • Page 27: General Notes

    7. Put the instrument back and turn it ON. 9.3 Disposal The appliance (or the product) must be disposed of separately in compliance with the local standards in force on waste disposal. Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 27...
  • Page 28 Out-of-range, burn out and Power failure indicator diF.1 The output repeats the digital input 1 status diF.2 The output repeats the digital input 2 status St.bY Stand by status indicator Out 1 forced to ON Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 28...
  • Page 29 Alarm 3 Loop break alarm + 16 Sensor break (burn out) Direct action Reverse action 20 o3Ac Out 3 action dir.r Direct with reversed LED ReU.r Reverse with reversed LED Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 29...
  • Page 30 30 AL1d AL1 delay From 0 (oFF) to 9999 (s) Never During stand by 31 AL1o Alarm 1 enabling during Stand-by mode During overrange and underrange During overrange, underrange and stand-by Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 30...
  • Page 31 50 LbAS Delta measure used by LBA 1... 9999 ( E.U.) Active when Pout = 100% 51 LbcA Condition for LBA enabling Active when Pout = -100% both both Active in both cases Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 31...
  • Page 32 Rate of rise for POSITIVE set point change 0.01... 100.00 (inF) Engineering units per minute SP. u Rate of rise for NEGATIVE set point change 2 0.01... 100.00 (inF) Engineering units per minute SP. d Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 32...
  • Page 33 A-91 1... 9999 (E.U.) 112 Pr. E 4 Events of the fourth group 00.00... 11.11 00.00 Program reset 113 Pr. S t Program status Program start HoLd Program hold Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 33...
  • Page 34 124 bAud Baud rate 9600 9600 19.2 38.4 nonE Not used Selection of the value to be retransmit- 125 trSP Operative set point nonE ted (Master) PErc Current power output (%) Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 34...
  • Page 35 Offset applied to the 9 adjustment point ±1000 (E.U.) 148 AP10 10 adjustment point From (AP9 +10) to 9999 (E.U.) 149 Ao10 Offset applied to the 10 adjustment point dP ±1000 (E.U.) Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 35...
  • Page 36 Ascon Tecnologic - K32L Line - ENGINEERING MANUAL - PAG. 36...