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Everlasting BCE2020 Use And Maintenance Manual
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Everlasting BCE2020 Use And Maintenance Manual

Blast chillers / shock freezers
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ENGLISH
Use and maintenance manual
BLAST CHILLERS / SHOCK FREEZERS
PROFESSIONAL TRAY
Rev.11-20
Matricola / Serial number
1

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Summary of Contents for Everlasting BCE2020

  • Page 1 ENGLISH Use and maintenance manual BLAST CHILLERS / SHOCK FREEZERS PROFESSIONAL TRAY Rev.11-20 Matricola / Serial number...
  • Page 2 ENGLISH Thank you for choosing this product. Please read the warnings contained in this manual carefully, as they provide important information regarding safe operation and maintenance. Make sure to keep this manual for any future reference by the various operators. In some parts of the manual, the symbol appears, indicating an important warning that must be observed for safety purposes.
  • Page 3 ENGLISH The main general safety standards are listed below: - Do not use or place electrical devices inside the refrigerated compartments if they are not of the type recommended by the manufacturer - Do not touch the blast chiller with damp or wet hands or feet - Do not use the blast chiller barefoot - Do not insert screwdrivers or other objects between the guards or moving parts - Do not pull the power cord to unplug the blast chiller from the electricity network...

  • Page 4: Chapter 2 Cleaning The Refrigerator

    ENGLISH 1.1 It is prohibited to remove the guards and safety devices t is absolutely forbidden to remove safety guards. The manufacturer disclaims any liability for accidents due to failure to comply with this obligation. 1.2 Information on emergency operations in the event of fire - disconnect the Blast chiller from the power source or cut off the power supply - do not use water jets - use dry chemical or CO2 extinguishers...
  • Page 5 ENGLISH During this operation, use the following personal protective equipment: goggles, respiratory protection mask, chemically resistant gloves (gasoline-alcohol). CHAPTER 3 PERIODIC CHECKS TO BE CARRIED OUT The following are the points or units of the blast chiller that require periodic checks: - integrity and efficiency of door seals - integrity of the grilles in contact with food - integrity of the fixing hinges of the doors...
  • Page 6 ENGLISH CHAPTER 6 TROUBLESHOOTING Problems may occur, in the blast chiller, identified as shown in the table: TROUBLE DESCRIPTION POSSIBLE CAUSES HOW TO REPAIR IT the blast chiller does not turn on no power supply check the plug, socket, fuses, line other contact technical support the refrigeration unit does not start...
  • Page 7 ENGLISH The following are the measures taken to protect against other risks: - electricity: The blast chiller has been designed, built and equipped so as to prevent risks from electricity, in accordance with the specific legislation in force - noise: The blast chiller has been designed and built in such a way that risks resulting from the emission of airborne noise are reduced to the minimum level 8.1 safety devices adopted It is absolutely forbidden (Fig.
  • Page 8 ENGLISH CORRECT LOAD THE BLAST CHILLER AVOID overloading the blast chiller beyond the set limits shown in the table Do not place the trays too close to each other so as to avoid uneven air circulation inside the blast chiller Do not place the trays too far away from the evaporator Do not concentrate the trays in one area of the blast chiller in case the load is not complete;...

  • Page 9: Chapter 9 Controls

    ENGLISH CHAPTER 9 CONTROLS 9.1 Control panel description: the Blast chiller control panel is a digital thermoregulator with 5-inch capacitive touch-screen graphic display. HOME screen The available operation statuses are: - OFF control panel is off - STAND-BY control panel is powered and turned off - ON control panel is powered, turned on and waits for an operation cycle to start - RUN control panel is powered, turned on and an operation cycle is running.
  • Page 10 ENGLISH 9.2 INSTRUCTIONS FOR USE 9.2.1 Start-up Before starting up the Blast chiller, make sure that electrical connections have been carried out as indicated on chapter 14. ON/STAND-BY HOME Plug in the Blast chiller; the display will turn on and will show the status it was in before unplugging it, i.e.: 11:38 11:38...
  • Page 11 ENGLISH 9.2.3 Open door warning - The following warning is displayed when the door is opened 11:38 11:38 - Push any area on the display to remove the visualization. Alarm list Needle Probe 9.3 OPERATION The appliance can manage the following operation cycles: - Temperature-based blast chilling and storage - Temperature-based hard blast chilling and storage - Time-based blast chilling and storage...
  • Page 12 ENGLISH 9.3.1 OPERATION MODE selection Choose the operation mode by selecting the corresponding key on the HOME screen. 11:38 PRE-COOLING BLAST CHILLER SPECIAL CYCLES COOKBOOK 11:38 11:38 11:38 PRE-COOLING Proofing 11:38 Blast Chiller 11:38 11:38 PRE-COOLING Allows selecting a chamber precooling cycle PRE-COOLING 11:38 11:38...
  • Page 13 ENGLISH 9.3.2 BLAST-CHILLING / SHOCK-FREEZING cycle selection 11:38 11:38 11:38 PRE-COOLING - Push the key on the HOME screen to select a 13:35 11:38 11:38 Blast Chiller Proofing BLAST-CHILLING or SHOCK-FREEZING cycle PRE-COOLING Blast Chiller PRE-COOLING CHILLING Slow Cooking Proofing 5°C BLAST CHILLER Proofing...
  • Page 14 13:35 PHASE 1 PHASE 1 ENGLISH - BLAST CHILLING/SHOCK FREEZING AND STORAGE 13:35 PHASE 1 PHASE 1 CHILLING -15 °C -15 °C 13:35 CHILLING CHILLING FREEZING 8 °C 8 °C -15 °C -15 °C HARD --- min --- min FREEZING HARD CONTINUOUS Push on these areas to respectively go to a BLAST-CHILLING or...
  • Page 15 ENGLISH If the cycle is TEMPERATURE-BASED, a test to check the correct insertion of core probe inside the product will be carried out. If the test is not passed, the cycle automatically becomes TIMED- BASED: the buzzer rings and the running alarm symbol will be displayed. - During the execution of the cycle, the main 13:35 13:35...
  • Page 16 ENGLISH Presets for SLOW COOKING or slow COOKING + CONSERVATION Carni Rosse are as per standard cycles. PHASE 1 PHASE 1 Red Meat Fase 1 Fase 2 SLOW COOKING = 80°C Chamber 60°C Core Probe -20 °C -2 °C Phase 1 Phase 2 12 °C 3 °C...
  • Page 17 CHILLING ENGLISH -15 °C -15 °C - CONTINUOUS cycle FREEZING 8 °C 8 °C MULTITIMER --- min --- min CONTINUOUS 13:35 13:35 13:35 CONTINUOUS IN PROGRESS... 95 min CONTINUOUS MANUAL Push the key to select a CONTINUOUS CYCLE, to be started only by SLOW COOKING SLOW COOKING SLOW COOKING...
  • Page 18 -15 °C -15 °C FREEZING ENGLISH 8 °C 8 °C - CUSTOMIZED cycle --- min --- min CONTINUOUS PHASE 1 MANUAL SLOW COOKING SLOW COOKING SLOW COOKING SLOW COOKING AND HOLD AND HOLD - “MANUAL CUSTOMIZED” cycle allows setting a cycle composed of HACCP maximum 4 phases (3 CHILLING phases and 1 STORAGE phase), -15 °C...
  • Page 19 ENGLISH 9.4 SETPOINT setting 9.4.1 CHAMBER TEMPERATURE SETPOINT setting PHASE 1 When a blast-chilling, shock-freezing, continuous or customized cycle is selected, the chamber PHASE 1 temperature, product temperature, time and fan speed presets are loaded as per parameter settings. -15 °C These values can be adjusted by users withing the defined ranges.
  • Page 20 ENGLISH 9.6 CYCLE end - If the TEMPERATURE-BASED blast-chilling/shock-freezing cycle ends 13:35 13:35 IN PROGRESS... 115 min CONSERVATION 248 min correctly, i.e. temperature at product core is reached within the allowed SOFT time, STORAGE phase automatically starts and the following screen is HARD HARD displayed.
  • Page 21 Blast Chiller Proofing PRE-COOLING ENGLISH 9.7 SPECIAL and MULTIFUNCTIONAL cycles Slow Cooking Proofing 5°C BLAST CHILLER Slow Cooking Thawing 13:35 SPECIAL CYCLES SPECIAL CYCLES Thawing Conservation Push the SPECIAL CYCLES key on the HOME screen to open the DEFROST HARDENING DRYING COOKBOOK following screen with the following SPECIAL CYCLES:...
  • Page 22 ENGLISH The SANIFICATION cycle starts with a CHILLING phase. When the temperature detected by the core probe reaches the chilling end temperature, the appliance will start CONSERVATION. Chilling end temperature is also the operation temperature during conservation. After the time set for conservation has elapsed, STORAGE automatically starts. Core probe insertion test is always carried out at the beginning of the cycle: if the test is not passed, the buzzer rings and the cycle is interrupted.
  • Page 23 ENGLISH At the end of the THAWING cycle, the buzzer ringsn and STORAGE 13:35 13:35 SPECIAL CYCLES IN PROGRESS... starts with endless duration. Thawing Slow cooking THAWING THAWING HARDENING DRYING 30 °C 80 °C --- °C 80 % Defrosting cycles are inhibited during thawing, while it is possible to 480 min 230 min Lightly loaded...
  • Page 24 STERILIZATION HARDENING DRYING ENGLISH 9.7.5 CHAMBER STERILISATION cycle (Optional) CHOCOLATE STERILIZATION 13:35 13:35 13:35 13:35 13:35 13:35 SPECIAL CYCLES SPECIAL CYCLES STERILIZATION STERILIZATION IN PROGRESS... IN PROGRESS... STERILIZATION STERILIZATION DEFROST HARDENING DEFROST DRYING HARDENING DRYING Push the key to select a STERILISATION cycle. RETARDER PROOFERS SLOW COOK open / close the door...
  • Page 25 -40 °C -20 °C -20 °C -20 °C -20 °C --- ° SANITATION CHOCOLATE STERILIZATION ENGLISH 9.7.8 RETARDING-PROOFING cycle (MULTIFUNCTIONAL models) --- h 24 hour --- h THAWING RETARDER PROOFERS SLOW COOKING Push this area to select a complete RETARDING-PROOFING cycle for pastry and bakery, so as START START to automatically manage the complete retarding-proofing cycle of the dough.
  • Page 26 ENGLISH LEAVENING phase Temperature adjustment is active and it is NEUTRAL ZONE; temperature is determined by end users. The passage from proofing temperature (previous phase) to leavening temperature can be gradual. Relative humidity adjustment is active and it is NEUTRAL ZONE; humidity is determined by end users.
  • Page 27 ENGLISH 13:35 FREEZING - Cycle phase adjustment SOFT SOFT SOFT Before starting a cyucle, it is possible to access the setpoint setting 13:35 RETARDER PROOFERS CICLI SPECIALI menu for each retarding-proofing phase by pushing on the central area -45 °C °...
  • Page 28 ENGLISH - Cycle end date and time adjustment CYCLE END is visualized bottom Icon 13:35 13:35 RETARDER PROOFERS RETARDER PROOFERS CICLI SPECIALI END CYCLE left with indication of cycle end set time; the indicated date and weekday are calculated PHASE 1 - CHILLING SBRINAMENTO INDURIMENTO ASCIUGATURA...
  • Page 29 ENGLISH If CONSERVATION will be activated at the end CHILLING HOLDING CHILLING SLOW COOKING AND HOLD CHILLING SLOW COOKING AND CHILLING of a SLOW COOKING cycle, it will operate with Slow cooking Holding Slow cooking Hard blast chilling the set temperatures and humidity and it will 80 °C 50 °C 80 °C...
  • Page 30 ENGLISH 9.8.1 “MY RECIPES” storage It is possible to store both TIME-BASED and TEMPERATURE-BASED cycles. The following storage modes are available: - Before carrying out the cycle: by selecting an existing recipe, adjusting it, then save it. - During storage: after a CUSTOMIZED BLAST-CHILLING/SHOCK-FREEZING cycle, STOP when the key is pushed, the appliance will suggest storing the carried-out recipe.
  • Page 31 ENGLISH - Scroll and select the position in which to save the new recipe or overwrite an existing one ey to confirm and access the alphabetical keyboard (push the - Push the key to exit without saving) - Type in the desired recipe name and push to confirm 13:35 13:35 13:35...
  • Page 32 ENGLISH 9.8.3 “MY RECIPES” recipe removal Operate as follows to remove a recipe: Select the recipe you wish to remove from “MY RECIPES” list and push the key of PHASE 1 within 5 seconds. 9.9 PRECOOLING cycle 11:38 11:38 11:38 PRE-COOLING 11:38 11:38...
  • Page 33 ENGLISH 9.10 HACCP Alarms 13:35 If there have been any alarms to access the 11:38 11:38 11:38 11:38 HACCP HACCP key on the HOME alarm area push the 01 / 20 Blast Chiller PRE-COOLING screen to access the HACCP alarm area. CYCLE DURATION Proofing The alarms of the HACCP list are:...
  • Page 34 ENGLISH HIGH EVAPORATOR High evaporator tempera- Evaporator temperature - Check internal fans TEMP. ture has exceeded the maxi- - Service mum set value CYCLE DURATION Blast chilling or shock free- Product has not reached - Check internal fans zing were not ended within the minimum set tempera- - Check product size their maximum duration...

  • Page 35: Chapter 10 Settings

    ENGLISH CHAPTER 10 SETTINGS It is possible to set the following on the INFORMATION page: - TIME AND DATE: allows setting time and date fo the day - SERVICE / INTERNAL DATA: these areas are intended for authorized technical personnel - LANGUAGE SELECTION: it is possible to set/change the control panel language 11:38 11:38...
  • Page 36 ENGLISH CHAPTER 11 NOISE LEVEL The blast chiller is designed and constructed so that risks resulting from the emission of airborne noise are reduced to the minimum level (see technical information). CHAPTER 12 MATERIALS AND FLUIDS USED The materials in contact or which may come into contact with foodstuffs comply with the relevant directives. The blast chiller has been designed and built in such a way that these materials can be cleaned before each use.
  • Page 37 ENGLISH The movement of the blast chiller shall be performed using a fork lift or pallet trucks equipped with suitable forks (length of at least 2/3 of the unit). The dimensions and masses of the refrigerated cabinets packed are shown in Table 1. The limits of stackability and the centre of gravity are indicated on the label of the package.

  • Page 38: Chapter 14 Electrical Wiring And Connections

    ENGLISH - For TRAY models, place slide-way supports (Picture 6) into the specific rack holes Fig.6 - insert the grilles for food in the special guides - insert the condensate water drain pan into the special guide rails already fixed under the blast chiller if provided.

  • Page 39: Chapter 15 Installation Operations

    ENGLISH Fig.8 The power cord has the connection type “Y” and it can be replaced exclusively by the manufacturer or authorized technical service It is essential to correctly connect the blast chiller to an efficient earthing system carried out as specified by the applicable provisions of law.
  • Page 40 ENGLISH WARNING! INSTRUCTIONS STRICTLY RESERVED TO AUTHORIZED TECHNICAL PERSONNEL Every intervention executed by a non authorized technical personnel implies a warranty decay.

  • Page 41: Chapter 17: Service

    ENGLISH CHAPTER 17: SERVICE It is possible to access INTERNAL DATA modification screen from the INFORMATION page 11:38 11:38 INFORMATION ket top left on the HOME screen Push the to access the INFORMATION area. Blast Chiller DATE/TIME PRE-COOLING SERVICE The page displays the following menus: Proofing BLAST CHILLER INTERNAL DATA...
  • Page 42 ENGLISH chamber temperature setpoint during shock freezing and during ice-cream hardening; °C/°F(1) see also parameter r0 °C/°F(1) chamber temperature setpoint during hard phase of hard blast chilling; see also parameter r0 chamber temperature setpoint during storage following blast chilling, hard blast chilling °C/°F(1) and continuous cycle;...
  • Page 43 ENGLISH rH20 heater ON time in thawing rH21 °C/°F(1) neutral zone threshold in storage phase PAR. MIN. MAX. U.M. HUMIDITY REGULATOR (valid parameters only if E12=1) °C/°F(1) chamber temperature below which humidification is inhibited cycle time for humidifier start in leavening and slow cooking humidifier ON time within rU2 cycle time to generate 100% humidity in chamber humidification control activation in blast-chilling and storage phase (for leavening cycle) - - - -...
  • Page 44 ENGLISH power shortage duration causing power failure alarm memorization (code “POWER FAILURE”) when power will be resumed. 0 = alarm will not be signalled °C/°F(1) parameter A1 and A4 differential buzzer activation duration during blast chilling end and shock freezing end buzzer activation duration for alarm PAR.
  • Page 45 ENGLISH high pressure input polarity 0 = normally open (active input with closed contact) 1 = - - - - normally closed (active input with open contact) high pressure alarm warning delay -1 = alarm will not be signalled restricted low pressure input polarity 0 = normally open (active input with closed contact) 1 = nor- - - - - mally closed (active input with open contact)
  • Page 46 ENGLISH state of ionization cycle from passage of conservation cycle; 0 = keep the previous state; 1 = off; 2 = on time out ionizer operation in storage...
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  • Page 51: Component List

    ENGLISH COMPONENT LIST CP- Compressor KC - Compressor Relay RC - Crankcase Heater VC - Condenser Fan SL - Liquid Solenoid Electrovalve VE - Evaporator Fan EVFAN - Fan Speed Control Module SG - Defrosting Solenoid Electrovalve RR- Defrosting and Multifunctional Heater KR - Defrosting and Multi Heater Relay RE - UVC Lamp Power Supply (optional) S - UVC Lamp Starter (optional)
  • Page 52 ENGLISH EVERLASTING s.r.l. 46029 SUZZARA (MN) - ITALY - Strada Nazionale della Cisa km.161 Tel.0376/521800 (4 linee r.a.) - Telefax 0376/521794 http://www.everlasting.it - E-mail:everlasting@everlasting.it...