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Pfeiffer Vacuum HIPACE 1800 C Turbo Pump Manuals
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Pfeiffer Vacuum HIPACE 1800 C Turbo Pump manual available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum HIPACE 1800 C Operating Instructions Manual (66 pages)
Turbopump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 11 MB
Table of Contents
Table of Contents
3
About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
8
Stickers on the Product
8
Abbreviations
9
Tbl. 1: Stickers on the Product
9
Fig. 1: Position of the Stickers on the Product
9
Trademark Proof
10
Tbl. 2: Abbreviations Used in this Document
10
Safety
11
General Safety Information
11
Safety Instructions
11
Safety Precautions
16
Limits of Use of the Product
16
Proper Use
17
Foreseeable Improper Use
17
Tbl. 3: Permissible Ambient Conditions
17
Personnel Qualification
18
Ensuring Personnel Qualification
18
Personnel Qualification for Maintenance and Repair
18
Advanced Training with Pfeiffer Vacuum
19
Product Description
20
Function
20
Cooling
20
Rotor Bearing
20
Drive
20
Fig. 2: Design of Hipace 1800 with Air Cooling, C and UC Versions
20
Scope of Delivery
21
Identifying the Product
21
Product Types
21
Product Features
21
Tbl. 4: Product Designation of Pfeiffer Vacuum Hipace Turbopumps
21
Tbl. 5: Turbopump Features
21
Tbl. 6: Delivered Drive Power Depending on the Supplied Mains Voltage
21
Transportation and Storage
22
Transport
22
Transport in Vertical Position
22
Transport in Horizontal Position
23
Fig. 3: Slinging Points for Vertical Transport of the Turbopump Without Packaging
23
Storage
24
Fig. 4: Slinging Points for Horizontal Transport of the Turbopump Without Packaging
24
Installation
25
Preparatory Work
25
Connecting the High Vacuum Side
26
Requirements for the Dimensioning of a Counter Flange
26
Considering Earthquake Protection
26
Tbl. 7: Requirements for the Dimensioning of High Vacuum Connection Supplied by
26
Using Splinter Shield or Protective Screen
27
Using the Vibration Compensator
27
Tbl. 8: Pumping Speed When Using a Splinter Shield or Protective Screen
27
Fig. 5: Example: Securing against Displacement and Tipping Caused by External VI
27
Mounting Orientations
28
Fig. 6: Mounting Orientations of the C Version
28
Fig. 7: Mounting Orientations of the UC Version
28
Fig. 8: Alignment of the Fore-Vacuum Connection with Horizontal Mounting Orienta
28
Attaching ISO-K Flange Onto ISO-K
29
Attaching ISO-K Flange to ISO-F
29
Fig. 9: Flange Connection ISO-K to ISO-F, Bracket Screws
29
Fig. 10: Flange Connection ISO-K to ISO-F, Hexagon Head Screw and Tapped Hole
30
Fig. 11: Flange Connection ISO-K to ISO-F, Stud Screw and Tapped Hole
30
Fig. 12: Flange Connection ISO-K to ISO-F, Stud Screw and through Hole
30
Attaching ISO-F Flange to ISO-F
31
Fig. 13: Flange Connection ISO-F, Hexagon Head Screw and Tapped Hole
31
Fig. 14: Flange Connection ISO-F, Hexagon Head Screw and through Hole
31
Fig. 15: Flange Connection ISO-F, Stud Screw and Tapped Hole
31
Filling the Operating Fluid
32
Fig. 16: Flange Connection ISO-F, Stud Screw and through Hole
32
Connecting Fore-Vacuum Side
33
Fig. 17: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
33
Fig. 19: Example of Fore-Vacuum Connection
34
Connecting Accessories
35
Connecting Sealing Gas
35
Tbl. 9: Factory Pre-Set Accessory Connections on the Electronic Drive Unit
35
Connecting the Electrical Supply
36
Implement Electrical Safety Measures
36
Grounding Vacuum Pump
36
Fig. 20: Example: Connecting the Grounding Cable
36
Establishing the Electric Connection
37
Tbl. 10: Terminal Lay-Out of the Power Supply Connector
37
Operation
38
Commissioning
38
Tbl. 11: Preconfigured Settings for Turbopumps When Delivered
38
Operating Modes
39
Operation Without Operating Unit
39
Operation Via Multi-Function Connection "Remote
39
Operation Via Pfeiffer Vacuum Display and Control Units
39
Operation Via Field Bus
39
Operation Via Connection "E74
40
Switching on the Turbopump
40
Operation Monitoring
40
Operating Mode Display Via LED
40
Temperature Monitoring
41
Switching off and Venting
41
Switching off
41
Tbl. 12: Behavior and Meaning of the Leds on the Electronic Drive Unit
41
Venting
42
Tbl. 13: Factory Settings for Delayed Venting in Turbopumps
42
Maintenance
43
General Maintenance Information
43
Maintenance Intervals and Responsibilities
43
Changing the Operating Fluid
44
Draining Operating Fluid
44
Fig. 21: Examples: Draining Operating Fluid for the Standard and U Versions
44
Filling the Operating Fluid
45
Fig. 22: the Position of the Filler Screws Depends on the Mounting Orientation. Exam
45
Replacing the Electronic Drive Unit
46
Removing Electronic Drive Unit
47
Fig. 24: Removing the Electronic Drive Unit
47
Installing the Electronic Drive Unit
48
Fig. 25: Fitting the Electronic Drive Unit
48
Fig. 26: Attaching the Electronic Drive Unit
48
Confirming the Speed Specification
49
Tbl. 14: Characteristic Nominal Rotation Speeds of the Turbopumps
49
Decommissioning
50
Stillsetzen für Längere Zeit
50
Recommissioning
50
Recycling and Disposal
52
General Disposal Information
52
Dispose of Turbopumps
52
Malfunctions
53
Service Solutions by Pfeiffer Vacuum
55
Spare Parts
57
Fig. 27: Spare Parts
57
Accessories
58
Accessory Information
58
Ordering Accessories
58
Tbl. 17: Accessories | Hipace 1800 C
59
Technical Data and Dimensions
60
General
60
Technical Data
60
Substances in Contact with the Media
61
Dimensions
62
Tbl. 21: Materials that Make Contact with the Process Media
62
Fig. 28: Dimensions of Hipace 1800 C | DN 200 ISO-F
62
Fig. 29: Dimensions of Hipace 1800 C | DN 200 ISO-K
63
Declaration of Conformity
64
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