Trouble Shooting/Repairs - Max RE-BAR-TIER RB398S Instruction Manual And Safety Instructions

16. TROUBLE SHOOTING/REPAIRS

The troubleshooting and/or repairs shall be carried out only by the MAX CO., LTD. authorized distributors or by other specialists.
This tool alerts you to the following conditions by means of a warning sound and warning lamp. The warning lamp is illuminated or blinks,
and is interlocked with the warning sound. Take a countermeasure according to the following table.
WARNING
• If any of the following conditions occur, be sure to set the Main switch (Fig.1.7) to OFF before carrying out the countermeas-
ures.
• When setting the Main switch to ON, do not touch the tying part of rotating part of the tool's tip.
If the problem is not solved by carrying out the following countermeasures, be sure to set the Main switch to OFF and then
contact the dealer where the equipment was purchased or MAX CO., LTD. authorized distributors.
No. Normal Operation
1. Power ON → The No operation
Tip Axis is initialized takes place.
and the wire-cutter
operates automati-
cally.
2. Power On → LED No operation
lamp is lit. → No op- takes place, al-
eration over 30 min- though pulling
utes → LED lamp the trigger
goes off. → Al-
though pulling the
trigger, no opera-
tion takes place.
3. Trigger ON → Wire No sending of
sent out. wire takes place.
Trigger ON → Wire
3. Sending of wire
sent out. is stopped half-
way.
4. Binding wire draws Curl is disor-
a circle. dered and steps
out of curl guide.
5. Wire is subject to No wire cutting
cutting. takes place.
All manuals and user guides at all-guides.com
Warning
Problem
Sound
No sound
emitted.
A long beep
(Piii...)
Continuous
short beeps
(Pi, pi, pi, ...)
Two short
beeps repeat-
ed for 10 sec-
onds (Pipi,
Pipi, ...), then
power off au-
tomatically
No sound
emitted
A long beep
(Piii...)
Three short
beeps repeat-
ed
(Pipipi,
pipipi, ...)
Five short
beeps
(Pipipipipi,
pipipipipi)
Four short
beeps repeat-
ed
(Pipipipi,
pipipipi, ...)
Three short
beeps repeat-
ed
(Pipipi,
pipipi, ...)
No sound
emitted.
Continuous
short beeps.
(Pipipipipipi...)
Cause What to Check
Dead battery (Com- Confirm the battery is
pletely empty) charged.
Electrode plate has Taking out the battery,
been oxidized. see if electrode has been
browned.
Curl guide (Fig.1.b) Open/close curl guide
is left open.
Binding wire has Turn off power and take
been entangled out battery to confirm if
around Twist sec- binding wire has been
tion. entangled inside curl
guide.
Battery is empty. Confirm the battery is
charged.
The Battery pack is Make sure to insert the
inserted when the Battery pack, only when
Main switch is ON. the Main switch is OFF.
Normal operation. Set the Main switch to
OFF, then ON.
Curl guide is left Open/close curl guide
open.
Tiewire has been run Check if the Tiewire has
out. been run out or not.
Wire caught inside Check if wire inside reel
reel. has been loosened and
caught.
Cutter section Confirm functioning of
(Fig.29) is blocked Cutter section.
with foreign sub-
stance.
A wire is caught in Check if any wire is
the cutter section or caught.
wire guide A
(Fig.29.q).
Motor has been Warning sound does not
heated. go continuously. It occurs
only when trigger is
pulled.
Tiewire is not set in Check if the Tiewire has
the tool. been set in the tool.
Binding wire not of Confirm reel side face.
designated types
has been used.
Binding wire has Confirm reel winding
been entangled in-
side reel.
Wire, by hitting Rein- Check if wire hits Rein-
forcing bars, was re- forcing bars at binding.
pelled.
Cutter section is Confirm function of Cut-
blocked with foreign ter section.
substance.
16
Solution
Perform normal charge.
Polish terminal part of
battery pack with dry
cloth, etc.
Fully close curl guide.
Turning off power, re-
move binding wire inside
curl guide.
Perform normal charge.
Set the Main switch to
OFF, then ON.
Set the Main switch to
OFF, then ON.
Fully close curl guide.
Set the new Tiewire.
Remove fray on reel.
Either wipe Cutter sec-
tion with dry cloth or blow
it with air.
Disassemble the cutter
section and remove the
caught wire. (Fig.28~36)
Halt Machine and cool it
down.
Set the Tiewire.
Use MAX Tiewire
TW898.
Remove fray on reel.
Pay attention so that
wire does not hit Rein-
forcing bars at binding.
Either wipe Cutter sec-
tion with dry cloth or blow
it with air.