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Cornelius 2232MS Installation And Service Manual
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Cornelius 2232MS Installation And Service Manual

Cornelius 2232MS Installation And Service Manual

Beverage dispensing support system assembly
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BEVERAGE DISPENSING SUPPORT SYSTEM ASSEMBLY (MODEL NO.
2232MS) INSTALLATION AND SERVICE MANUAL
MANFACTURED
IMI CORNELIUS INC.
ANOKA, MINNESOTA 55303–1592
Manual Part No. 0713
June 5, 1991
Revised: April 23, 1992
Control Code A
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before the installation and operation of this Equipment.
IMI Cornelius Inc. 1990–92
BY
BEVERAGE CONTROL PANEL ASS'Y
IMI CORNELIUS INC.
One Cornelius Place
Anoka, MN 55303–6234
Telephone (800) 238–3600
Facsimile (612) 422–3246
Printed in U.S.A.

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Summary of Contents for Cornelius 2232MS

  • Page 1 BEVERAGE DISPENSING SUPPORT SYSTEM ASSEMBLY (MODEL NO. 2232MS) INSTALLATION AND SERVICE MANUAL MANFACTURED IMI CORNELIUS INC. ANOKA, MINNESOTA 55303–1592 Manual Part No. 0713 June 5, 1991 Revised: April 23, 1992 Control Code A THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before the installation and operation of this Equipment.

  • Page 2: General Description

    Unless otherwise instructed, all merchandise will be shipped as follows: 0–150 Lbs. (0–68 KG) Over 150 Lbs. (68 KG) Cornelius shall select point of origin for shipments to give the most efficient service. Freight charges are from manufacturing point. United Parcel Service...
  • Page 3 COMPLETE SERVICE Your trained Cornelius Sales Person stands ready to serve you with ordering and technical assistance. He can also offer you success proven merchandising ideas and placement programs that will help you to locate Cornelius beverage equipment in retail accounts. Complete repair and installation service by facto- ry trained personnel is available at Authorized Service Centers.
  • Page 4 Model Numbers (Standard Assemblies W/O Optional Kits) Domestic Units: Beverage Control Panel (one carbonator) Requiring Connection to one Post-Mix Dispenser Beverage Control Panel (two carbonator) Requiring Connection to Two Post-Mix Dispenser Export Units: Beverage Control Panel (one carbonator) Requiring Connection to One Post-Mix Dispenser Beverage Control Panel (two carbonator) Requiring Connection to Two Post-Mix Dispenser Overall Dimension: Width...

  • Page 5: Installation

    Request a written inspection report from Claims Inspector to substantiate any necessary claim. File claim with the delivering carrier, not with IMI Cornelius Inc. INSTALLING POST–MIX DISPENSER(S) Refer to manual(s) provided with the Post–Mix Dispenser(s) for installation instructions, then install Dispenser(s) in operating location(s).
  • Page 6 6. Connect one end of TUBE ASS’Y (item 33) to water surge tank elbow assembly 3/8–inch flare (5/8–18) fitting as shown in applicable Figure 3, 4, 5, or 6. Seal connection with TAPERED GASKET, BLACK (item 4). 7. Connect other end of tube assembly to water manifold assembly 3/8–inch flare (5/8–18) fitting on water filter assembly (see applicable Figure 3, 4, 5, or 6).

  • Page 7: Preparation For Operation

    Center–Island and Second Dispenser Installation with Optional Syrup Tanks Hookup (see Figure NO TAG) Connect CO , plain water, carbonated water, and syrup lines between Beverage Control Panel Assembly, the Post–Mix Dispensers, and other equipment to be connected to the system. Optional Syrup Tanks Kit (P/N 0673) is used to connect four syrup tanks into the system.
  • Page 8 Locate two full CO cylinders in upright positions next to the CO bracket. Fasten CO cylinders with safety chain. Connect two CO lines from Beverage Control Panel Assembly two primary CO regulators to the CO cylinders. 7. Installation employing the Optional Water PressureBooster System Kit (see applicable Figure 3, 4, 5, or 6) Note service valve on bottom of the Water Pressure...
  • Page 9 Connect bulk syrup tank into system. Connect three other flavors syrup tanks into syrup systems. 18. Installation Using Optional Syrup Tank Kit (P/N 0673) (see Figure 7.) Connect four syrup tanks into syrup systems. Connect three other flavors syrup tanks into syrup systems.
  • Page 10 *BEVERAGE CONTROL PANEL MODEL 0817 AND 0516 ARE EQUIPPED WITH TWO CAR- BONATOR ASSEMBLIES. MODEL 1416 AND 1548 ARE EQUIPPED WITH ONE CARBONA- TOR ASSEMBLY. WATER SYSTEM SURGE TANK SECONDARY CO REGULATOR PANEL ASS’Y SWITCHOVER CARBONATOR VALVE ASS’Y(2) PLUG FIGURE 1. STANDARD BEVERAGE CONTROL PANEL ASS’Y 0713...
  • Page 11 PRESSURE SWITCH OPTIONAL WATER PRESSURE BOOSTER OPTIONAL PRIMARY REGULATOR ASS’Y KIT OPTIONAL AIR COMPRESSOR KIT OPTIONAL SYRUP TANKS KIT FIGURE 2. BEVERAGE CONTROL PANEL ASSEMBLY (WITH ALL OPTIONAL KITS INSTALLED) WATER PRESSURE BOOSTER SYSTEM WATER TANK SURGE TANK OPTIONAL WATER PRESSURE REGULATOR KIT WATER...
  • Page 12 OPTIONAL WATER PRESSURE BOOSTER KIT SHUTOFF VALVE WATER TANK SERVICE VALVE DOUBLE VENTED CHECK VALVE(2) CAPPED WATER PRESSURE REGULATOR (12–PSI) (.8–BARS) TO POST–MIX FILET BUN DISPENSER STEAMER FIGURE 3. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM W/EVERPURE WATER FILTERS (MODELS 1416 AND 1548) LINE LEGEND PLAIN WATER CARBONATED WATER...
  • Page 13 OPTIONAL WATER PRESSURE BOOSTER KIT SHUTOFF VALVE WATER TANK SERVICE VALVE DOUBLE VENTED CHECK VALVE(2) CAPPED WATER PRES- SURE REGULATOR (12–PSI) (.8–BARS) TO POST–MIX FILET BUN DISPENSER STEAMER FIGURE 4. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM W/CUNO WATER FILTERS (MODELS 1416 AND 1548) LINE LEGEND PLAIN WATER CARBONATED WATER...
  • Page 14 OPTIONAL WATER PRESSURE BOOSTER KIT SHUTOFF VALVE WATER TANK SERVICE VALVE DOUBLE VENTED CHECK VALVE(2) CARBONATOR WATER PRESSURE REGULATOR (12–PSI) (.8–BARS) TO POST–MIX FILET BUN DISPENSER STEAMER FIGURE 5. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM W/EVERPURE WATER FILTERS (MODELS 0187 AND 0516) LINE LEGEND PLAIN WATER CARBONATED WATER...
  • Page 15 OPTIONAL WATER PRESSURE BOOSTER KIT SHUTOFF VALVE WATER TANK SERVICE DOUBLE VENTED VALVE CHECK VALVE(2) CARBONATOR WATER PRESSURE REGULATOR (12–PSI) (.8–BARS) FILET BUN TO POST–MIX STEAMER DISPENSER FIGURE 6. PLAIN AND CARBONATED WATER SYSTEMS FLOW DIAGRAM W/CUNO WATER FILTERS (MODELS 0187 AND 0516) LINE LEGEND PLAIN WATER CARBONATED WATER...
  • Page 16 AIR COMPRESSOR KIT (OPTIONAL) REGULATOR ASS’Y TO CO KIT (OPTIONAL) /AIR CHANGEOVER VALVE BULK CO TANK CONNECTION (STANDARD INSTALLATION) /AIR CHANGEOVER VALVE AIR PRESSURE REGULATOR AND COURSE FILTER *THE STANDARD INSTALLATION EMPLOYS THE USE OF A BULK SYRUP TANK WHICH IS CONNECTED TO FOUR OF THE DISPENSERS SYRUP INLET LINES.
  • Page 17 FIGURE 8. CONNECTION DIAGRAM (CENTER–ISLAND INSTALLATION WITH OPTIONAL SYRUP TANKS HOOKUP) COKE BULK TANK...
  • Page 18 CONN Part No. DESCRIPTION 770409000 3/8 Swivel - 3/8 Barb Elbow 311304000 Gasket 309852000 170 Oeitker Clamp 770695000 1/2 x 3/8 x 3/8 Barb Tee 309852000 170 Oeitker Clamp 319681000 210 Oeitker Clamp 176206000 1/2 Nut 176205000 1/2 x 3/8 Stem 311304000 Gasket 309852000...
  • Page 19 FIGURE 9. CONNECTION DIAGRAM (CENTER–ISLAND AND SECOND DISPENSER WITH OPTIONAL SYRUP TANKS HOOKUP COKE BULK TANK...
  • Page 20 CONN Part No. DESCRIPTION 770409000 3/8 Swivel -///8 Barb Elbow 311304000 Gasket 309852000 170 Oeitker Clamp 770695000 1/2 x 3/8 x 3/8 Barb Tee 309852000 170 Oeitker Clamp 319681000 210 Oeitker Clamp 176206000 1/2 Swivel Nut 176205000 Swivel Barb 311304000 Gasket 309852000 170 Oeitker Clamp...
  • Page 21 FIGURE 10. CONNECTION DIAGRAM (CENTER–ISLAND INSTALLATION WITH BULK SYRUP TANK HOOKUP) SYRUP BULK TANK...
  • Page 22 CONN Part No. DESCRIPTION 770409000 3/8 Swivel -///8 Barb Elbow 311304000 Gasket 309852000 170 Oeitker Clamp 770695000 1/2 x 3/8 x 3/8 Barb Tee 309852000 170 Oeitker Clamp 319681000 210 Oeitker Clamp 176206000 1/2 Swivel Nut 176205000 Swivel Barb 311304000 Gasket 309852000 170 Oeitker Clamp...
  • Page 23 FIGURE 11. CONNECTION DIAGRAM (CENTER–ISLAND AND SECOND DISPENSER INSTALLATION WITH BULK SYRUP TANK HOOKUP)
  • Page 24 CONN Part No. DESCRIPTION 770409000 3/8 Swivel -///8 Barb Elbow 311304000 Gasket 309852000 170 Oeitker Clamp 770695000 1/2 x 3/8 x 3/8 Barb Tee 309852000 170 Oeitker Clamp 319681000 210 Oeitker Clamp 176206000 1/2 Swivel Nut 176205000 Swivel Barb 311304000 Gasket 309852000 170 Oeitker Clamp...

  • Page 25: Service And Maintenance

    SERVICE AND MAINTENANCE POST–MIX DISPENSER SERVICE AND MAINTENANCE Refer to manual provided with the Post–Mix Dispenser for service and maintenance instructions. BEVERAGE CONTROL PANEL ASSEMBLY SERVICE AND MAINTENANCE CARBONATOR ASSEMBLY SERVICE AND MAINTENANCE WARNING: The carbonator water pump water inlet strainer screen and liquid double check valve must be inspected and ser- vice at least once a year under normal circum- stances, and after any disruptions (plumbing...
  • Page 26 2. Close Beverage Control Panel Assembly water inlet supply line shutoff valve. 3. Loosen screen retainer, then pull screen retainer and strainer screen from water pump. (see Figure 12). 4. Pull strainer screen from screen retainer. Clean any sediment from screen retainer and pump screen retainer port.
  • Page 27 8. Open Beverage Control Panel Assembly water inlet supply line shutoff valve. 9. Plug carbonator(s) and the Water Pressure Booster system power cords into electrical outlets. Checking Water Tank Air, CO , or Nitrogen Gas Pressure NOTE: The Water Pressure Booster system water tank must be completely drained before proceeding to check and if necessary, pressurize the tank with the proper amount of commercially...
  • Page 28 Note: The DIFFERENTIAL adjustment (20–psi) between ‘‘CUT–IN’’ (water pump starts) and ‘‘CUT–OUT’’ (water pump stops) has been adjusted at the factory and should require no further adjustment. Should differential adjustment become necessary, turn DIFFERENTIAL ADJUSTMENT nut clockwise to increase differential or turn nut counterclockwise to decrease differential.

  • Page 29: Sanitizing Syrup Systems

    FIGURE 16. SYRUP LINE STRAIANER 1. Using chlor–tergent (Oakite Products, Inc.) or equivalent sanitizer and LUKEWARM water, mix 2–1/2 gallons (9.46 liters) of sanitizing solution in a bucket. 2. Disconnect syrup out quick disconnects, containing the syrup strainers, from all syrup tanks.

  • Page 30: Syrup Flavor Change

    1. Remove CO disconnect and syrup disconnect from empty syrup tank, then remove tank. 2. Place full syrup tank in position, then connect disconnect and syrup disconnect to full syrup tank. SYRUP FLAVOR CHANGE Sanitize applicable syrup system as instructed, then install full tank of new flavor syrup.

  • Page 31: Troubleshooting

    IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to carbonated water system, disconnect electrical power to Cooling Unit, shut off plain water and CO water system pressure before proceeding. If repairs are to be made to syrup system, remove quick disconnects from applicable syrup tank, then relieve the system pressure before proceeding.
  • Page 32 Trouble WATER PUMP ‘‘LONG CYCLES’’ (CON’T) WATER INLET PRESSURE GAUGE READS TOO LOW WATER INLET PRESSURE GAUGE READS TOO HIGH AIR COMPRESSOR DOES NOT OPERATE Probable Cause Water pump pressure switch is not correctly adjusted. Water pre–filter is plugged (this condition will be accompanied by a change in pitch of the water pump when operating.)
  • Page 33 Trouble AIR COMPRESSOR DOES NOT OPERATE (CON’T) AIR COMPRESSOR ‘SHORT CYCLES’’ DISPENSED DRINKS HAVE ‘OFF’’ TASTE AIR COMPRESSOR‘‘LONG CYCLES’’ WATER INLET PRESSURE GAUGE READS TOO LOW WATER INLET PRESSURE GAUGE READS TOO HIGH NOTE: Refer to manual provided with carbonator for troubleshooting information. Probable Cause Air/CO changeover valve on...
  • Page 34 FIGURE 1. WIRING DIAGRAM (CARBONATOR) FIGURE 2.WIRING DIAGRAM (OPTIONAL WATER PRESSURE BOOSTER SYSTEM) 0713...
  • Page 35 FIGURE 3. INSTRUCTIONS FOR CRIMPING TUBE CLAMPS 0713...
  • Page 36 FIGURE 17. BEVERAGE CONTROL PANEL ASS’Y 0713...
  • Page 37 BEVERAGE CONTROL PANEL ASS’Y Item Part No. Name 1416 Beverage Control Panel Ass’y One Carbonator, Domestic 0516 Beverage Control Panel Ass’y Two Carbonator, Domestic 1548 Beverage Control Panel Ass’y One Caronbator, Export 0187 Beverage Control Panel Ass’y Two Carbonabor, Export 0483 Regulator Ass’y (see Figure 5–2) 300911...
  • Page 38 FIGURE 18. CO Item Part No. Name 0483 Regulator Ass’y 0137 Manifold Ass’y Carbonataor (see Figure 5-3) 0138 Regulator Ass’y syrup (see Figure 5-5) 0145 Manifold and Bracket Ass’y CO Figure 5-8) 178025-100 Tapered Gasket, White 311732 Connector, Swivel, 7/16-20 315499 Cap, 7/16 398022-400...
  • Page 39 FIGURE 19. CARBONATOR MANIFOLD ASS’Y (P/N 0137) FIGURE 20. CO FIGURE 21. SYRUP REGULATOR ASS’Y (P/N 0138) Item Part No. 0137 320640 183060 183301-100 183047 176065 178025-100 183046 130066 77075001 77080801 0656 Item Part No. 183301-100 183300-001 183295-100 183298 183296 183297 183294 CHECK VALVE ASS’Y (P/N 183301-001)

  • Page 40: Regulator Ass'y

    Item Part No. Name 183412 Regulator Ass’y, 100 PSI 183446 Regulator Ass’y, 30 PSI 183586 Regulator Ass’y 160 PSI 183001-007 Body (30 PSI and 100 PSI) 183265 Body (160 PSI) 183233 Cover Kit (Includes, Non-Removable Adjusting Screw) *120081 Machine Screw, Phil Fil HD NO. 10-32 By 1/2”...
  • Page 41 FIGURE 23. CHECK VALVE AND MANIFOLD ASS’Y (P/N 183302-100) Item Part No. Name 0145 Manifold and Bracket Ass’y 314886 Manifold 314887-044 Bracket, Manifold 183047 Fitting, 1/4 NPT 130066 Fitting, Plug 183301-100 Check Valve Ass’y (see Figure 5-4) 183060 Fitting Tee 770750-010 Fitting, 1/4 NPT By 7/16-20 FIGURE 24.
  • Page 42 FIGURE 25. LARGE RESERVE CARBONATOR 0713...
  • Page 43 LARGE RESERVE CARBONATOR Item Part No. Name 416424 Large Reserve Carbonator Ass’y, Low Profile, Domestic 496424 Large Reserve Carbonator Ass’y, Low Profile, Export 311304 Tapered Gasket, Black 318027 Tube Ass’y. .375 I.D. By 13-in Long 770716-020 Fitting, 7/16-20 female by 5/8-18 male 311765-001 Check Valve Ass’y (includes 5-10) 317965...
  • Page 44 FIGURE 26. WATER MANIFOLD ASS’Y (P/N 300914-000) FIGURE 27. WATER OUTLET VALVE ASS’Y (P/N 0193) FIGURE 28. OPTIONAL WATER PRESSURE BOOSTER KIT Item Part No. 300914 0191 300922 301102 0190 0881 Item Part No. 0193 300882 Item Part No. 300915 0515 300984 0200...
  • Page 45 FIGURE 29. PUMP AND MOTOR ASS’Y FIGURE 30. OPTIONAL COMPRESSOR KIT FIGURE 31. OPTIONAL PRIMARY CO Item Part No. 315183 320626 178025-100 0629 318039 187483 300888 311764-001 312996 311412 311437 0877 0633 0491 0630 320640 188386 Item Part No. 111417 1111418-011 183068 188950...
  • Page 46 FIGURE 32. REGULATOR ASS’Y, HI-PRESSURE (P/N 0650) FIGURE 33. REGULATOR ASS’Y (P/N 0606) FIGURE 34. OPTIONAL WATER PRESSURE REGULATOR KIT (P/N 300919-000) Item Part No. 311904 0606 176065 178025-100 310822 176168-100 *zinc Plated Steel Unless Otherwise Indicated. Item Part No. 183586 183285 183267...
  • Page 47 IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workman- ship under normal use and service. For a copy of the warranty applicable to your Cornelius, Remcor or Wilshire product, in your country, please write, fax or telephone the IMI Cornelius office nearest you.