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Playcraft MERCED CITY SD - CLARK PRESCHOOL Manual

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Playground Equipment Manual
This manual and all of it's contents must be kept on hand at the Playground Equipment Site.
IMPORTANT:
Project Name:
System Type:
Order Number: P22-1203
Distributor:
Contents:
- Packing list and Installation Guides for every component in
your Playground Equipment.
- Warning and Age Appropriate Labels.
- Installation Manual.
- Construction Views (Top View, Site Plan, Perspective Views).
- Maintenance Manual w/ Safety and Repair Information.
MERCED CITY SD - CLARK PRESCHOOL
R5
Park Planet
A PlayCore Company. (800) 333-8519
Ages:
2-5
Order Date: 11/1/2022

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Summary of Contents for Playcraft MERCED CITY SD - CLARK PRESCHOOL

  • Page 1 Playground Equipment Manual This manual and all of it's contents must be kept on hand at the Playground Equipment Site. IMPORTANT: Project Name: MERCED CITY SD - CLARK PRESCHOOL System Type: Ages: Order Number: P22-1203 Order Date: 11/1/2022 Distributor: Park Planet...
  • Page 2 ADA ACCESSIBILITY GUIDELINE - ADAAG CONFORMANCE MERCED CITY SD - CLARK PRESCHOOL FOR KIDS ELEVATED ACCESSIBLE RAMP ACCESSIBLE GROUND TYPES AGES TOP VIEW GENERAL NOTES: This conceptual plan is based on information provided prior to construction. Detailed site information, including the...
  • Page 3 ADA ACCESSIBILITY GUIDELINE - ADAAG CONFORMANCE MERCED CITY SD - CLARK PRESCHOOL FOR KIDS ELEVATED ACCESSIBLE RAMP ACCESSIBLE GROUND TYPES AGES TOP VIEW (Footings) STRUCTURE#: R50DFE95A PROJECT#: P22-1203 PLAYCRAFT REP: DATE: 1/30/2023 MIN. USE ZONE: 5' x 1' Park Planet...
  • Page 4 ADA ACCESSIBILITY GUIDELINE - ADAAG CONFORMANCE MERCED CITY SD - CLARK PRESCHOOL FOR KIDS ELEVATED ACCESSIBLE RAMP ACCESSIBLE GROUND TYPES AGES SITE PLAN GENERAL NOTES: This Preliminary Site Plan is based on measurements that were provided in the initial planning phase. All dimensions must be verified prior to the submission of a purchase order.
  • Page 5 MERCED CITY SD - CLARK PRESCHOOL FOR KIDS AGES SW VIEW STRUCTURE#: R50DFE95A PROJECT#: P22-1203 DATE: 1/30/2023...
  • Page 6 MERCED CITY SD - CLARK PRESCHOOL FOR KIDS AGES SE VIEW STRUCTURE#: R50DFE95A PROJECT#: P22-1203 DATE: 1/30/2023...
  • Page 7 MERCED CITY SD - CLARK PRESCHOOL FOR KIDS AGES NE VIEW STRUCTURE#: R50DFE95A PROJECT#: P22-1203 DATE: 1/30/2023...
  • Page 8 MERCED CITY SD - CLARK PRESCHOOL FOR KIDS AGES NW VIEW STRUCTURE#: R50DFE95A PROJECT#: P22-1203 DATE: 1/30/2023...
  • Page 9 For replacement parts, additional maintenance supplies or information, please contact your Playcraft representative or customer service at: Playcraft Systems ● 123 North Valley Drive ● Grants Pass, OR 97526 Tel: 541-955-9199 Fax: 541-955-6130 Rev. 1.2b...
  • Page 10 Packing and parts lists will be required when ordering replacement parts. Read This Document First Prior to performing required maintenance on any play structures or play accessories supplied by Playcraft Systems, it is imperative that this document be read and fully understood by all persons responsible for maintaining your new playground equipment.
  • Page 11 Playground Equipment Maintenance Guidelines Risk Management Liability exposure concerns us all. Your role in decreasing this exposure begins with careful site selection, proper play surface preparation, and correct equipment installation. Once your playground is put into service your obligation continues with an ongoing maintenance program. ln-service training of your maintenance staff, a systematic and documented program for inspection of the site and equipment, procedures for immediate maintenance and repair, plus meaningful recordkeeping are indispensable steps in providing a safe playground environment for the users.
  • Page 12 Playground Equipment Maintenance Guidelines Safety Surfacing (Continued) Climate, supervision, budget, and maintenance considerations can each be a factor for choosing the correct material for your site. Safety surfacing materials must be maintained at a depth or thickness sufficient to meet ASTM Standard F-1292, "Standard Specification for lmpact Attenuation Systems Under and Around Playground Equipment."...
  • Page 13 Playground Equipment Maintenance Guidelines Inspection After Installation The following inspection steps should be taken immediately following the installation of play equipment. Check to see that each concrete footing meets all specifications. ● Compare the “as-built" structure with the manufacture’s drawings and specifications to verify that the ●...
  • Page 14 Playground Equipment Maintenance Guidelines Scheduling Maintenance (Continued) Monitor changing patterns of use and/or changing site and equipment conditions. Be prepared to increase routine safety inspections as required. Expect the frequency of more detailed playground ● inspections to vary due to changes of season, climate, history of vandalism, intensity of use, type of equipment and behavioral patterns of the playground users.
  • Page 15 Playground Equipment Maintenance Guidelines Inspection Points Suggested DAILY Playground Maintenance Safety Inspection Points The Site The safety surfacing material is clean and free of debris and is suitable for play. ● lf the safety surfacing material is loose fill, check for rocks, tree roots, animal feces, glass, nails, food ●...
  • Page 16 Playground Equipment Maintenance Guidelines Inspection Points (Continued) Plastic Surfaces Plastic surfaces are smooth, with no sharp protrusions. ● Plastic shows no signs of unacceptable wear or vandalism. ● Protective Barriers Wire Mesh Wall Panels or Steel Pipe Walls Connecting hardware is secure and intact. ●...
  • Page 17 Playground Equipment Maintenance Guidelines Moving Accessories (Continued) Track Ride Safety surfacing material around and beneath Track Ride path is acceptable. ● Supporting beam is firmly attached to structural supports. ● All attachment hardware is in place and secure. ● Track is free of obstructions and foreign objects and bearings of track assembly roll freely from one ●...
  • Page 18 Playground Equipment Maintenance Guidelines Stationary Accessories Spiral Slide Safety surfacing material around and beneath Spiral Slide is acceptable. ● All connecting hardware is in place and secure. ● Bedway is smooth, clean, and free of foreign objects between sections and/or against support post. ●...
  • Page 19 Equipment Repair Playcraft Systems uses only the finest and most durable materials available in the manufacture of its equipment. Occasionally components, because of damage through vandalism, normal wear and tear and various other reasons, need minor repair. Simple repairs can be made and should be expected over the useful life of your equipment.
  • Page 20 (B) When replacing hardware, refer to assembly instructions provided with the original equipment or component. For replacement parts, additional maintenance supplies or information, please contact your Playcraft representative or customer service at: Playcraft Systems ● 123 North Valley Drive ● Grants Pass, OR 97526 Tel: 541-955-9199 Fax: 541-955-6130 Page 12 of 13...
  • Page 21 Playground Equipment Maintenance Guidelines NOTES: Page 13 of 13...
  • Page 22 Appropriate impact attenuating safety surfacing material is required under and around all play structures and must be maintained. If you have any questions during assembly, please contact your Playcraft Representative or: PlayCraft Systems...

  • Page 23: Construction Drawings

    CONSTRUCTION DRAWINGS R5 – 02 PLEASE NOTE: The pages enclosed in this section are the construction drawings for the specific job listed. WARNING: Read all instructions thoroughly before installation. Improperly assembled playground equipment can present a serious safety hazard. Appropriate impact attenuating safety surfacing material is required under and around all play structures and must be maintained.

  • Page 24: General Installation Guidelines

    1-800-333-8519. As an installer of Playcraft Playground Equipment you are responsible for understanding the recommendations for surfacing and providing an appropriate impact attenuating safety surfacing material. The owner of the playground equipment is responsible for maintaining an appropriate level of impact attenuating safety surfacing material under and around all playground equipment.
  • Page 25 GENERAL INSTALLATION GUIDELINES R5 – 03 R5 - 03.4 GENERAL INSTALLATION GUIDELINES (CONTINUED) To ensure proper alignment of system equipment, it is the manufacturer’s recommendation that concrete be poured after assembly. While referring to the following installation instructions, erect the equipment (main structure first) and plumb and level as you proceed.
  • Page 26 R5 – 04 General safety recommendations applicable to the installation and maintenance of play equipment supplied by Playcraft Systems. R5 - 04.1 USE ZONES Use zones are the areas under and surrounding each piece of play equipment that must be covered by an appropriate impact attenuating safety surfacing material as described above.
  • Page 27 Loose Fill Materials: Bark nuggets, Wood Mulch, Wood Chips, Pea Gravel and Sand. For the Loose Fill Materials listed, Playcraft recommends a minimum uncompressed depth of 12 in. (9 in. compacted) for equipment with fall heights up to 72 in.
  • Page 28 POSTS & HARDWARE R5 – 05 Tapped Blind Hole For Customer Service Call 7/2/2018 www.playcraftsystems.com 800.333.8519 (U.S.A.) or 541.955.9199 (International)

  • Page 29: Concrete Footings

    CONCRETE FOOTINGS R5 – 06 IMPORTANT: The footing depth for support posts and other equipment must be adjusted to compensate for the depth/thickness requirements of the selected impact attenuating safety surfacing. (i.e. wood chips vs. rubber matting). R5 - 06.1 IMPORTANT ITEMS Use more concrete as required for supporting activities with movement such as the Track Rides, Traverses, Chinning Bars and Swings.
  • Page 30 R5 - 06.1 IMPORTANT ITEMS (CONTINUED) Playcraft Systems recommends a loose fill material such as engineered wood fiber (as described in the CPSC) be installed at a depth of no less than 12 in. to allow for natural shrinkage, and compression during use. A minimum 9 in.
  • Page 31 Please consult with your Playcraft representative or call the factory at (800) 333-8519 for surfacing and label placement advice. To apply, clean surface with alcohol, remove protective backing and apply to clean post.
  • Page 32 GENERAL SAFETY & WARNING LABELS R5 – 07     ASTM LABELS        CSA LABELS        WARNING LABEL    For Customer Service Call 7/2/2018 www.playcraftsystems.com 800.333.8519 (U.S.A.) or 541.955.9199 (International)
  • Page 33 GENERAL SAFETY & WARNING LABELS R5 – 07 R5 - 07.4 PROPOSITION 65 LABEL ATTACHMENT Some equipment may or may not contain materials that require labeling under California Proposition 65. To eliminate confusion all California customers will receive the labels shown. Attach in a conspicuous location, such as near an entry.

  • Page 34: General Maintenance

    2 grease fittings to allow lubrication with a standard grease gun. Make sure warning labels are legible and in a conspicuous location. For further information or questions about maintenance or for replacement parts, please contact your Playcraft representative or Playcraft Systems customer service at 1-800-333-8519.
  • Page 35 R5-09 COLLAR ASSEMBLY Page 1 of 2 IMPORTANT NOTES: Read First ® (A) Use liquid thread lock (such as Loctite ) with all threaded hardware. Important: Liquid thread lock (prior to curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving as a lubricant during assembly.

  • Page 36: Collar Assembly

    R5-09 COLLAR ASSEMBLY Page 2 of 2 Collar Split Should be Aligned Parallel with the Exterior Deck Face Tek Screw Should be installed under Socket Clamp FIGURE 3 Collar Alignment FIGURE 4 Overhead Event Collar Alignment Specifications Parts List COLLARS: Part # DESCRIPTION QTY.
  • Page 37 R5 - 10 MOUNTING BLOCK APPLICATIONS Page 1 of 2 TYPE 1 - Mounting Block (Applies to most decks) TYPE 2 - Mounting Block & Clevis (Applies to most traverses and bridge walls) 3/8" x 1" O.D. 1/4" x 1-3/8" 3/8"...

  • Page 38: Installation

    R5 - 10 MOUNTING BLOCK APPLICATIONS Page 2 of 2 Parts List - Type 1 Installation More detailed instructions will be supplied with the specific components being installed on your 007006-B Mounting Block R5 Bottom play system. 007006-T Mounting Block R5 Top 9103112-TR Bolt Button Head 3/8"...
  • Page 39 R5-11 SOCKET CLAMP ASSEMBLY Page 1 of 2 IMPORTANT NOTES: Read First ® (A) Use liquid thread lock (such as Loctite ) with all threaded hardware. Important: Liquid thread lock (prior to curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving as a lubricant during assembly.
  • Page 40 R5-11 SOCKET CLAMP ASSEMBLY Page 2 of 2 Specifications Parts List SOCKET CLAMPS: Part # DESCRIPTION QTY. Shall be two-part and precision die-cast from a high 007004 Socket Clamp Top R5 strength aluminum alloy. The Socket Clamps have 007005 Socket Clamp Bottom R5 a multi-stage baked-on powder coat finish.
  • Page 41 R5 - 12 MOUNTING LUG ASSEMBLY Page 1 of 2 Mounting Lug Application - Steel Washer MOUNTING Button LUG R5 Head Bolt See Note B Socket Clamp Assembly See Assy. Pg. R5 - 11 Mounting Lug Application - HDPE Washer MOUNTING Shoulder Bolt LUG R5...
  • Page 42 R5 - 12 MOUNTING LUG ASSEMBLY Page 2 of 2 Parts List Installation A) More detailed instructions will be supplied with 007007 Mounting Lug R5 the specific components being installed on your play system. B) Note that the length of the Button Head Bolt or Shoulder Bolt varies depending upon the application.
  • Page 43 R5 - 13 MOUNTING INSERT ASSEMBLY Page 1 of 2 Mounting Insert Application Socket Clamp Assembly See Assy. Pg. R5 - 11 Washer MOUNTING INSERT Button Head Bolt See Note B For Customer Service Call Manufactured by Krauss Craft, Inc. Rev B 800.333.8519 (U.S.A.) or www.playcraftsystems.com...
  • Page 44 R5 - 13 MOUNTING INSERT ASSEMBLY Page 2 of 2 Parts List Installation A) More detailed instructions will be supplied with 007015 Mounting Insert the specific components being installed on your play system. B) Note that the length of the Button Head Bolt varies depending upon the application.

  • Page 45: Installation Instructions

    DECK TO DECK ASSEMBLY 1100-2 INSTALLATION INSTRUCTIONS Page 1 of 2 IMPORTANT NOTES: Read First ® (A) Use liquid thread lock (such as Loctite ) with all threaded hardware. Important: Liquid thread lock (prior to curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving as a lubricant during assembly.
  • Page 46 DECK TO DECK ASSEMBLY 1100-2 INSTALLATION INSTRUCTIONS Page 2 of 2 Step 1 Refer to Top View drawing in the Playground Equipment Manual to locate the position(s) of decks on your play structure. Step 2 Attach Deck to Deck as shown in Figure 2. (See Note A) 3/8"...
  • Page 47 DECK TO DECK LONG ASSEMBLY 1100-3 INSTALLATION INSTRUCTIONS Page 1 of 2 IMPORTANT NOTES: Read First ® (A) Use liquid thread lock (such as Loctite ) with all threaded hardware. Important: Liquid thread lock (prior to curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving as a lubricant during assembly.
  • Page 48 DECK TO DECK LONG ASSEMBLY 1100-3 INSTALLATION INSTRUCTIONS Page 2 of 2 Step 1 3/8" x 1-3/4" Refer to Top View drawing in the Playground Button Head Bolt Equipment Manual to locate the position(s) of 12 Places decks on your play structure. 3/8"...
  • Page 49 R5 - 1602 PANEL - TYPE 2 (HDPE) Page 1 of 3 IMPORTANT NOTES: Read First (A) Use liquid thread lock (such as Loctite ) with all threaded hardware. Liquid thread lock (prior ® to curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving as a lubricant during assembly.
  • Page 50 R5 - 1602 PANEL - TYPE 2 (HDPE) Page 2 of 3 3/8" x 5/8" Figure 1 Barrel Nut, 2 Pl. 1/2" SAE Panel to Deck Washer, 2 Pl. Connection, 2 Pl. FLAT PANEL DECK BRACKET (top) 3/8" x 1" O.D. Washer, 2 Pl.
  • Page 51 R5 - 1602 PANEL - TYPE 2 (HDPE) Page 3 of 3 Parts List - Deck Mount Installation Step 1. Locate and mark the position of the Collars on the -VARIES- Panel (HDPE) Support Posts. Refer to Elevation View for Collar 007007 Mounting Lug R5 locations.
  • Page 52 DRIVER WHEEL ASSEMBLY 1810 INSTALLATION INSTRUCTIONS Page 1 of 4 IMPORTANT NOTES: Read First ® (A) Use liquid thread lock (such as Loctite ) with all threaded hardware. Important: Liquid thread lock (prior to curing) helps to eliminate the common problem of "thread seizure" in stainless steel hardware by serving as a lubricant during assembly.
  • Page 53 DRIVER WHEEL ASSEMBLY 1810 INSTALLATION INSTRUCTIONS Page 2 of 4 Step 1 (Factory Assembled) 5/8" x 7/8" x 5/8" L Press Bearings into Wheel Hub as shown Flanged Bearing in Figure 3. WHEEL HUB 5/8" x 7/8" x 5/8" L Flanged Bearing FIGURE 3 Step 2...
  • Page 54 DRIVER WHEEL ASSEMBLY 1810 INSTALLATION INSTRUCTIONS Page 3 of 4 Step 3 For Driver Wheel to Wall Only Attach Driver Wheel Casting to Steel Wall as shown in Figure 5. (See Note A) Step 4 Secure 1/4" x 1/4" Socket Set Screw to Driver Wheel Casting Spindle using the Hex Key Wrench provided.
  • Page 55 DRIVER WHEEL ASSEMBLY 1810 INSTALLATION INSTRUCTIONS Page 4 of 4 Parts List Specifications TO HDPE PANEL DRIVER WHEEL CASTING: Part # DESCRIPTION QTY. Shall be precision die-cast from a high-strength aluminum alloy. The Driver Wheel Casting shall GE-4728 Driver Wheel Casting have a multi-stage baked-on powder coat finish.

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P22-1203

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