Work Cable; Optional Features Installation - Lincoln Electric DH-10 Operator's Manual

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WORK CABLE

Connect a work lead of sufficient size and length (per
the following table) between the proper output termi-
nal on the power source and the work. Be sure the
connection to the work makes tight metal-to-metal
electrical contact.
Current
Copper Work Cable Size, AWG
60% Duty
Up to 100 ft Length (30m)
Cycle
400 Amps
500 Amps
600 Amps
Make weld lead connections from welder to feeder
reed switch box. (if not, poor starting or welding will
occur)
BENCH VERSI ONS
REED SW I TCH
W ELD CABLE
FROM W ELDER
OUTPUT STUD
OPTIONAL FEATURES
INSTALLATION
K1501-10, K1797-25 and K1797-50
Assemblies
See "Electrical Installation" for instructions.
K1520-2
115V/42V Transformer Kit. Required to use DH-
10 with Lincoln Power Sources without 42VAC auxiliary and
a 14-pin connector receptacle. These power sources include
the DC-250, DC-600, DC-1000 and Pulse Power 500. Also
can be used with older DC-400 models. Mounts on power
source per installation instructions included with the kit.
Coil Adapter
K1504-1
Permits 50 lb to 60 lb (22.7-27.2 Kg.) coils to
be mounted on 2" (51 mm) O.D. spindles.
K435
Permits 14 lb. (6 kg) Innershield coils to be mounted
on 2" (51 mm) O.D. spindles.
K468
Permits 8" (203 mm) O.D. spools to be mounted on
2" (51 mm) O.D. spindles.
INSTALLATION
2/0 (67 mm )
2
3/0 (85 mm 2 )
3/0 (85 mm 2 )
DH10
Input Cable
Readi-Reel Adapters
K363P
Adapts Lincoln Readi-Reel coils of electrode 30 lb.
(14 kg) and 22 lb. (10 kg) to a 2" (51 mm) spindle. Durable
molded plastic one piece construction. Designed for easy
loading; adapter remains on spindle for quick changeover.
K438
Adapts Lincoln Readi-Reel coils of electrode 50-60
lb. (22.7-27.2 kg) to a 2" (51 mm) spindle.
Gun Adapters (For 10-Series Wire Drive Heads)
Adapts DH heads for desired gun connection
K489-9 for Fast-Mate (or European style) gun con-
nections, including Dual Schedule Fast-Mate guns.
K1500-1
for standard Lincoln Innershield gun connection,
or with Fast-Mate™ guns with K489-2 Fast-Mate Adapter
Kit. Also for Magnum 200/300/400 with K466-1 Connection
Kit or Magnum 550 with K613-1.
K1500-2 f
or Magnum 200/300/400 gun with K466-10
Connection Kit. (Also Tweco 4).
K1500-3 f
or Magnum 550 gun with K613-7 Connection
Kit. (Also Tweco 5).
K1500-4 (Miller Connection) for any gun having a
newer style miller connection. Install gun adapters
per the instructions shipped with the unit.
Dual Procedure Switch Options
K683-1
Dual Procedure Switch (One per gun) - Requires
K686-2 Adapter for DH-10. Kit includes gun switch, and
mountings for Lincoln Innershield and Magnum guns, with
15 ft. (4.5 m) control cable and 3-pin plug. K686-2 Adapter
permits 3-pin plug and 5-pin gun trigger plug to be con-
nected to DH-10 5-pin Trigger/Dual Procedure receptacle.
Connect the 5-pin plug of the K686-2 Adapter to the DH-10
Wire Feeder Trigger/Dual Procedure 5-socket receptacle.
The 3-pin plug of the K683-1 Dual Procedure switch con-
nects to the 3-socket receptacle of the Adapter, and the 5-
pin plug of the welding un connects to the 5-socket recep-
tacle of the Adapter.
K683-3
Dual Procedure Switch (One per gun) Kit includes
gun switch, and mountings for Lincoln Innershield and
Magnum guns, with 15 ft. (4.5m) control cable and 5-pin
plug with two leads to connect to gun trigger.
Connect the 5-pin plug of the K683-3 Dual procedure
Switch to the DH-10 Wire Feeder Trigger/Dual Procedure
5-socket receptacle.
The two lead plug cord extending out of the 5-pin plug of
the Dual Procedure switch is to be connected to the two
trigger leads of the welding gun per the instructions
shipped with the kit.
Using Dual Procedure with Fast-Mate guns
There are a number of different options available for
using dual procedure with Fast-Mate guns. These
configurations are outlined below along with any addi-
tional required equipment.
DH-10
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