Invertek Drives OPTIDRIVE E3 Service Manual
Electrical test
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Also See for OPTIDRIVE E3:
- User manual (52 pages) ,
- User manual (40 pages) ,
- Service manual (18 pages)
Related Manuals for Invertek Drives OPTIDRIVE E3
Summary of Contents for Invertek Drives OPTIDRIVE E3
- Page 1 2016 SERVICE MANUAL ODE-3 FRAME SIZE 3 SERVICE MANUAL Frame Size 3 240V - 480V Electrical Test IP20 & IP66 Page 1 of 23...
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Page 2: Table Of Contents
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 Contents Page no: Service Request Form ......................3 Multimeter checks: ........................ 3 Control terminal checks: ........................3 Input Terminal Checks: ........................4 Output Terminal checks: ......................... 5 IGBT tests (480V) ......................... 6 IGBT tests (240V) ......................... 7 Brake chopper test 240V &... -
Page 3: Service Request Form
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 IP20 drive & IP66 Service Request Form The following information can be used to complete a Service Request Form Multimeter checks: Without taking the drive apart these initial checks can give a good indication if there is a fault on the drive. -
Page 4: Input Terminal Checks
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 480V 240V T1 to T7 15.72 K +/- 10% 13.11 K +/- 10% T1 to T8 33.35 K +/- 10% 30.72 K +/- 10% T1 to T9 15.72 K +/- 10% 13.11 K +/- 10% T1 to T10 Open circuit Open circuit... -
Page 5: Output Terminal Checks
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 Output Terminal checks: IP66 used control terminal used as an example Set your multimeter to read Ohms Place the multimeter leads on the following terminals: U to V 400 K +/- 10% and rising V to W 400 K +/- 10% and rising U to W... -
Page 6: Igbt Tests (480V)
2016 SERVICE MANUAL ODE-3 FRAME SIZE 3 IGBT tests (480V) Remove cover off drive per the Mechanical Service Manual In order to carry out the next set of tests the multimeter leads must be placed on the +/- DC Bus in the following steps. (Ensure Multimeter is set to read/test diode) Rectifier check (L1, L2 &... -
Page 7: Igbt Tests (240V)
2016 SERVICE MANUAL ODE-3 FRAME SIZE 3 IGBT tests (240V) Remove cover off drive per the Mechanical Service Manual In order to carry out the next set of tests the multimeter leads must be placed on the0 +/- DC Bus in the following steps. (Ensure Multimeter is set to read/test diode) Rectifier check (L1, L2 &... -
Page 8: Brake Chopper Test 240V & 480V
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 Brake chopper test 240V & 480V Brake Chopper The brake chopper circuit is a means of dumping excess voltage on the DC Bus. This excess voltage can be created when an AC motor is decelerated at too fast a deceleration ramp time. -
Page 9: Main Components On An Ode-3
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 Main components on an ODE-3 Control PCB Display Microprocessor RJ45 connector Terminal connector Page 9 of 23... -
Page 10: Power Board Pcb 240 & 480V
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 Power board PCB 240 & 480V IP66 variant used for photographic purposes Rectifier built into IGBT Control PCB module Filter PCB DC caps SMPs transformer SMPs Varistors Page 10 of 23... - Page 11 SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 Inrush relay Inrush resistors Gate drive circuit DCCT Page 11 of 23...
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Page 12: Inrush Circuit Test (480V & 240V)
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 Inrush circuit test (480V & 240V) Set your multimeter to read Ohms and measure across the Inrush Resistors highlighted above. Note that each resistor is 100 Ohms and are connected in parallel hence a reading of 33R +/- 15% should be measured. -
Page 13: Igbt Pin Outs
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 IGBT pin outs 4.0kW, 240V, 5.5 -7.5kW, 480V 34NAB12T4V1M11 5.5kW, 220V, 11.0kW, 480V 35NAB12T4V1M11 Page 13 of 23... -
Page 14: Dc Bus Check
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 DC Bus check This test is designed to check a drive which shows no fault during the multimeter checks or has had a faulty component replaced. The drive will be powered-up at a safe level, 30V DC only. This will ensure no further damage is made to the drive if the fault has not been cleared. -
Page 15: Power Board (Supply Rails)
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 Power board (supply rails) 240V - 480V = 5V ISO (Control board) = 26V ISO (Control board) = 15V ISO = 5V (Power board) = 15V (Power board) Page 15 of 23... -
Page 16: Power Board Pin Outs
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 Power board Pin outs 240V - 480V PCB pin outs Page 16 of 23... -
Page 17: Control Board Pcb Pin Outs
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 Control board PCB pin outs 240V - 480V Page 17 of 23... -
Page 18: Control Board (Supply Rails)
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 Control board (Supply rails) 220V & 480V = 3V3 ISO = 10V OUT = -5V ISO = 24V OUT Page 18 of 23... -
Page 19: Control Board (Digital Inputs/Outputs, Comms & Display)
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 Control board (Digital inputs/outputs, Comms & display) 220V & 480V Digital input 1 MODBUS Digital input 2 User relay 1 Display Analogue output 1 Optibus Analogue output 2 Page 19 of 23... -
Page 20: Parameter Group 0
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 Parameter group 0 Page 20 of 23... -
Page 21: Fault Codes
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 Fault codes Page 21 of 23... -
Page 22: Drive Test Procedure (240 - 480V)
SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 Drive test procedure (240 - 480V) 1. Check drive label to determine Voltage rating of drive. 2. Connect the motor, ensure correct motor connection either delta star. 3. Connect local mouse to terminal connector. 4. - Page 23 SERVICE MANUAL ODE-3 FRAME SIZE 3 2016 30-33 12. Measure Output Current on Probe. Reduce to half speed and switch to Current on Display. 13. Slowly increase load if possible to force drive to flash (flashing dots on display) and trip out (over Current).
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