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- Page 1 Model 6000 Articulating Crane Owners’ Manual Installation • Assembly Drawings • Parts Stellar Industries, Inc. 190 State Street PO Box 169 Garner, IA 50438 800-321-3741 Fax: 641-923-2811 Subject to Change without Notification. Rev 1 www.stellarindustries.com © 2023 Stellar Industries, Inc.
- Page 2 MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 http://www.stellarindustries.com/ip MOD EL N O . S ER I AL NO . MADE IN THE U.S.A. BY STELLAR INDUSTRIES, INC. PN C5942 Page ii | Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810...
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Page 3: Table Of Contents
Extension Boom Assembly - PN 22143 ....................30 Extension Boom Assembly - PN 22143 Parts List ..................31 Radio Remote - PN 88454 ........................32 Radio Remote - PN 88454 Parts List .....................33 Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page iii... -
Page 4: Introduction
800-321-3741 Hours: Monday - Friday, 8:00 a.m. - 5:00 p.m. CST Or email at the following addresses: Technical Questions, and Information service@stellarindustries.com Order Parts parts@stellarindustries.com Warranty Information warranty@stellarindustries.com Page iv | Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810... -
Page 5: Chapter 1 - Specifications
Chapter 1 - Specifications Chapter Contents Specifications ............................2 Capacity Chart - Decal PN 20038 ......................3 Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 1... -
Page 6: Specifications
10,000 LB @ 9’ (4,535 kg @ 2.74 m) LIFTING CAPACITIES: 4,250LBS @ 17’ (1,930 kg @ 5.18 m) POWER SUPPLY REQUIRED: PTO & PUMP (6.0 gpm @ 2,850 PSI) (22.7 Lpm @ 193 Bar) Page 2 | Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810... -
Page 7: Capacity Chart - Decal Pn 5165
Capacity Chart - Decal PN 5165 Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 3... -
Page 8: Capacity Chart - Decal Pn 5165
This page left intentionally blank. Page 4 | Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810... -
Page 9: Chapter 2 - Installation
Hydraulic Kit - PN 20441 Parts List ......................19 Control Kit - PN 52257 ..........................20 Control Kit - PN 52257 Parts List ......................21 Decal Placement - PN 20054 .........................22 Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 5... -
Page 10: General Installation
General Installation This chapter is designed to serve as a general guide for the installation of a Stellar 6000 Crane on a Stellar Service Body. Each installation is considered unique so certain portions of this chapter may or may not apply to your direct application. -
Page 11: Torque Data Chart
Note: “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without lubrication. Tighten lubricated bolts to approximately 80% of dry bolts. Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 7... -
Page 12: Mounting Kit Drawing
Mounting Kit - PN 32307 680 FT-LB TYP 4 280 FT-LB TYP 10 Page 8 | Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810... - Page 13 TIE DOWN PLATE 4500 PC BLACK 5199 CAP SCR 1.00-8X3.00 HHGR8 6538 WASHER 1.00 SAE FLAT YELLOW GR8 6294 NUT 1.00-8 HHGR8 NYLOC REV. C NOTE: CRANE BASE SHOWN FOR REFERENCE. Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 9...
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Page 14: Hydraulic Installation
BURN HAZARD • Oil temperatures may exceed 120°F (35°C). • Do not touch hydraulic system. • Hot surface can burn. CHECK HYDRAULIC HOSES, TUBES, AND PIPES DAILY. Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 10... -
Page 15: Face Seal / O-Ring Size Chart
Face Seal (A) O-ring Boss (B) Size Size Stellar Stellar ® ® 1/4” C2027 D1245 3/8” C2028 D1246 1/2” C2029 D1247 5/8” 32223 D1248 3/4” D1244 D1249 1” D1250 Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 11... -
Page 16: Hydraulic Kit - Pn 13040
Hydraulic Kit - PN 13040 SS STABILIZER EXTEND SS STABILIZER RETRACT CS STABILIZER RETRACT CS STABILIZER EXTEND Page 12 | Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810... -
Page 17: Hydraulic Kit - Pn 13040 Parts List
GAUGE OIL LF 2.5 0-5000 CBM D1535 FTG 8 MORB PLUG HOLLOW HEX C4961 FTG 6 MORB PLUG HOLLOW HEX 12160 FTG 4-8 MFS-MORB STRAIGHT 3338 FTG 4-6 MFS-MAORB 90 REV. H Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 13... -
Page 18: Control Kit - Pn 52257
Flood Light Circuit Crane Mounted Crane Power Crane Power Jumper Speed Control Truck Wire Harness Beacon Circuit (In cab switch) Speed Control RADIO CONTROL Crane Power/ (TRANSMITTER) main power Page 14 | Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810... -
Page 19: Control Kit - Pn 52257 Parts List
TRANSMITTER (PART OF 1) 1REF 50921 WIRE HARNESS - RADIO 78246 OVERLOAD ALARM C4815 SWITCH TOGGLE ON/OFF 19076 WIRE HARNESS - CRANE 115324 HOUR METER ASM TS CRANE CPRSR REV. C Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 15... -
Page 20: Decal Placement - Pn 13356
C4545 DECAL DANGER ELECTROCUTION Four Corners of the Body 53850 DECAL STELLAR LOGO 4X11.5 PRE-MASKED Main Boom - Both Sides C5910 DECAL STELLAR LOGO 4.00X9.50 PRE-MASKED Body - Optional Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 16... -
Page 21: Chapter 3 - Assembly Drawings
Extension Boom Assembly - PN 20052 ....................38 Extension Boom Assembly - PN 20052 Parts List ..................39 Radio Remote - PN 88454 ........................40 Radio Remote - PN 88454 Parts List .....................41 Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 17... -
Page 22: Base Assembly - Pn 22140
36 22 CYLINDER SEAL KITS: BOB: 1099 COL: 129799 C4739 BMF: 129901 C-BALANCE VALVE 9803 NOTE: TRIM EDGE IS NOTED CYLINDER SEAL KIT: BY IT'S PART NUMBER BOB: 1099 Page 18 | Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810... -
Page 23: Base Assembly - Pn 22140
11688CR PIN 1.00X6.31D&T ZC 0351 CAP SCR 0.38-16X1.00 HHGR5 62484 CAP SCR 12MMX40MM SH 0487 CAP SCR 0.31-18X1.75 HHGR5 18611 SCREW #6-32X0.38 HH MACH SELF TAP REV. P Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 19... -
Page 24: Gear Bearing - Pn 4032
BEARING AND SEAL KIT 6000 TTB KNMTS BEFORE 2006 30440 WORM 6000 KINEMATICS W17A02 BEFORE 2006 ITEM PART DESCRIPTION 67866 BEARING AND SEAL KIT 6000 TTB KNMTS AFTER 2006 65679 WORM 6000 KINEMATICS W17B02 AFTER 2006 Page 20 | Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810... -
Page 25: Stabilizer Valve Bank - Pn 61040
Stabilizer Valve Bank - PN 61040 RELIEF: 61931 LEVER BOX ASSEMBLY: 70790 HANDLE / LEVER 70789 Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 21... -
Page 26: Mast Assembly - Pn 22141
Mast Assembly - PN 22141 C4739 C4758 C5470 Page 22 | Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810... -
Page 27: Mast Assembly - Pn 22141 Parts List
78246 BACKUP ALARM 87 DECIBEL 85930 STRAP VALVE RETAINING REV. F NOTES: RADIO RECEIVER, ALARM, AND STRAP SHOWN FOR REFERENCE. TRIM EDGE IS NOTED BY ITS PART NUMBER. Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 23... -
Page 28: Valve Bank - Pn 44530
Valve Bank - PN 44530 HYDRAULIC SCHEMATIC Page 24 | Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810... -
Page 29: Valve Bank - Pn 44530 Parts List
VALVE SOLND 3 POS 4 WAY OPEN G04591 25 FT-LB 25373 SEAL KIT 25371/25372 44532 COIL 12VDC DUETSCH CAP012H 3 FT-LB NOTE: PART NUMBERS 24960 & 25371 DO NOT INCLUDE COIL PART NUMBER 44532 Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 25... -
Page 30: Valve Bank (Alternate)- Pn 125254
Valve Bank (Alternate)- PN 125254 Page 26 | Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810... -
Page 31: Valve Bank (Alternate) - Pn 125254 Parts List
VALVE SOLND 3 POS 4 WAY 8GPM OPEN DEL 25 FT-LB 126269 SEAL KIT 125256/125257 125947 COIL 12VDC DEUTSCH DEL 3 FT-LB 125948 COIL 12VDC DEUTSCH PROP DEL 3 FT-LB REV. INITIAL RELEASE Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 27... -
Page 32: Main Boom Assembly - Pn 22142
BUSHINGS INCLUDED IN 4657 CYLINDER SERIAL NUMBER LOCATION C-BALANCE VALVE C6184 CYLINDER SEAL KIT 11377 ROD END BUSHINGS 4381 BASE END BUSHINGS 4380 BUSHINGS INCLUDED IN 4656 CYLINDER SERIAL NUMBER LOCATION Page 28 | Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810... -
Page 33: Main Boom Assembly - Pn 22142
C1592 ZERK 1/8 NPT STRAIGHT 5145 PIN CAP 0.56X3.50X.25 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 4381 BUSHING 32DXR32 2.00X2.00 GARLOCK REV. B Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 29... -
Page 34: Extension Boom Assembly - Pn 22143
Extension Boom Assembly - PN 22143 14 13 C-BALANCE VALVE C6184 CYLINDER SEAL KIT 1100 CYLINDER SERIAL NUMBER LOCATION Page 30 | Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810... -
Page 35: Extension Boom Assembly - Pn 22143 Parts List
HOOK 6.7 TON SWIVEL W/ BEARING SELF LOCKING 5145 PIN CAP 0.56X3.50X.25 D0790 WASHER 0.50 SAE FLAT YELLOW GR8 10172 CAP SCR 0.50-13X1.00 HHGR8 4658 CYLINDER EXT 60 SERIES REV. E Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 31... -
Page 36: Radio Remote - Pn 88454
Radio Remote - PN 88454 SEE NOTE Page 32 | Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810... -
Page 37: Radio Remote - Pn 88454 Parts List
SCREW 3MMX35MM PHMS PH REV. INITIAL RELEASE NOTE: P/N’S 25999 & 24958 ARE OPTIONAL COVERS FOR THE SWITCHES AND TRIGGER. BACK UP CABLE FOR TRANSMITTER - PART NUMBER 35916. Stellar ® 6000 Articulating Crane Owner’s Manual PN: 37810 | Page 33... - Page 39 Subject to Change without Notification. © 2023 Stellar Industries, Inc.
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