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Pentair
375 5th Ave., New Brighton, MN 55112
Phone: (651)766-6300 -OR- 800-424-9776 Fax: 800-323-6496
www.hypropumps.com
EU Authorized Representative:
Original Instruction Manual
KEEP FOR FUTURE REFERENCE
9205C & 9205C-SP
Cast Iron Series Centrifugal Pumps
QNET BV Hommerterweg 286
EC
REP
6436 AM Amstenrade, The Netherlands
KvK Zuid-Limburg 14091511
Hypro Series 9205
Form L-1557
Rev. B
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Table of Contents
Related Manuals for Pentair Hypro 9205 Series
Summary of Contents for Pentair Hypro 9205 Series
- Page 1 Form L-1557 Rev. B Original Instruction Manual KEEP FOR FUTURE REFERENCE 9205C & 9205C-SP Cast Iron Series Centrifugal Pumps Pentair 375 5th Ave., New Brighton, MN 55112 Phone: (651)766-6300 -OR- 800-424-9776 Fax: 800-323-6496 www.hypropumps.com EU Authorized Representative: QNET BV Hommerterweg 286...
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Page 2: Table Of Contents
Contents EU Language ..................................3 Introduction.................................4 Description..............................4 Intended Uses................................4 Purpose of Manual..............................4 Misuses................................4 Pump Identification..............................5 Pump Technical Data..............................5 Fluid Pumping Applications............................6 Tools................................7 Lifting, Transport, and Intermediate Storage.......................7 Assembly and Installation................................8 Assembly............................8 Installation............................8 Plumbing Diagram..............................9 Commissioning, Start-Up, Operation, Shutdown........................10 Information.............................10 Start-Up, Operation, Shutdown..........................11 Maintenance and Servicing..............................12 Information..........................12 D i s p o s a l . -
Page 3: Eu Language
EU Languages DO NOT attempt to install or operate your pump before reading the manual. Original copies of the manual for Hypro pumps are provided in English. To find a copy in your native language, go to www.hypropumps.com. Vor dem Ablesen des Handbuches versuchen Sie NICHT, Ihre Pumpe zu installieren. Originale des Handbuches fur Hypro-Pumpen werden auf englisch zur Verfugung gestellt. Zu eine Kopie in Ihrer Muttersprache finden, zu www.hypropumps.com zu gehen (German) N’essayez pas d’installer votre pompe avant de lire le manuel. -
Page 4: Introduction
Introduction Description Hypro centrifugal pumps are designed for creating and boosting pressure in fluid circuits. The pump operates by taking in fluid from the inlet port after which it is slung by the impeller and expelled through the outlet port. Construction features include housings, impellers and seals which come in a variety of materials in order to be resistant to a range of chemicals. Standard models of centrifugal pumps rotate clockwise, when looking at the front of the pump. Intended Uses Hypro centrifugal pumps are intended for creating or boosting dynamic pressure in approved fluids. Hypro centrifugal pumps should never be used to pump liquids above 140°F (60°C), or below 34°F (1°C). Any uses outside of those specified in this manual are considered misuses and are prohibited. Contact Hypro technical service with any questions regarding specific acceptable uses. -
Page 5: Pump Identification
Pump Identification Hypro uses serialized labeling to enable users to precisely identify the pump’s manufacturing date. Serial Number: First and second digits: year (14 = 2014) Third through fifth digits: consecutive day of the year the pump was manufactured. Sixth through tenth digits: unique pump serial number. Pump Technical Data (All specifications and performance data are based on water as a carrier fluid.) 9205C &... -
Page 6: Fluid Pumping Applications
Max Flow Pressure PTO or Shaft Rate (GPM) (PSI) Mounting Pump Output [LPM] [BAR] Max RPM Ports Dry Weight Bolts 2" NPT inlet 9205C-SP 2" NPT outlet 7/8" Solid 48lbs 160 [605.7] 145 [10] 3800 3/8" OR M10 Shaft (21.8kg) 2" BST inlet 9205C-BSP 2" BST outlet Fluid Pumping Applications Pump Materials Compatibility... -
Page 7: Tools
Tools The Hypro centrifugal pumps and mounting assemblies are designed with Imperial (inch) bolts, however, there are many metric (mm) sizes which will work with these mounts. In most cases, an adjustable spanner wrench can also be used. Lifting, Transport, and Intermediate Storage Packaging Descriptions and Unpacking Instructions • Hypro centrifugal pumps are shipped in cardboard boxes for safe transporting. •... -
Page 8: Assembly And Installation
Assembly and Installation Assembly • This pump comes completely assembled. Installation Before attempting to install your Hypro centrifugal pump, it is imperative to read and understand the following: • Installation of a Hypro pump should only be performed by a technician having the knowledge and skills necessary to install the pump without the risk of property damage or injury. • When handling Hypro pumps, one should wear steel-toed shoes and protective gloves in order to protect the feet in the event the pump is dropped and protect the hands from any sharp surfaces on the pump or chemicals. •... -
Page 9: Plumbing Diagram
Ref. Description Tank Lid Vent Line Jet Agitator Shut-off Ball Valves Centrifugal Pump Spray Control Console Centrifugal Pump Control Manifold Boom Valve Flowmeter Jet Turret Nozzle Body Belt and Pulley Drive Installation for Pedestal-Mounted Centrifugal Pumps ▫ Pulley Driven - Mount pulleys as close to pump and motor engine shaft bearings as possible. Check alignment with a straight edge as shown in Fig. 2. Figure 2 ▫... -
Page 10: Commissioning, Start-Up, Operation, Shutdown
Example: • Use a 1725 RPM electric motor to drive a pump at 950 RPM. • Typically, a pulley diameter on the motor is 3.4 inches. The pump pulley diameter can be determined from the formula above: 1725 RPM Pump Pulley Dia. 950 RPM 3.4” • Solving this equation for the Pump Pulley diameter yields: 1725 RPM = 3.4” = 6.2” 950 RPM •... -
Page 11: Start-Up, Operation, Shutdown
Start-up, Operation, Shutdown Before Starting the Pump • Ensure all unnecessary personnel are clear of the area. • For initial setup and test of your system, it is recommended to start with clean water instead of chemicals, and confirm the system and plumbing connections are leak free. • Ensure that there is fluid in the source tank or supply line. Do not run dry. • Check line strainer for debris or clogs. Remove any found. • Check all plumbing connections to make sure they are tight. • Check power source and connections. • Check that all valves and regulators are set to the desired setting and are functioning properly. • Ensure all hoses are properly positioned and are not damaged in any way. Starting, Operation and Shutdown of the Pump To adjust the sprayer, follow these steps: 1. -
Page 12: Maintenance And Servicing
Maintenance and Servicing Information • All maintenance should be done when machinery is stationary and has been isolated from its energy sources. It is dangerous to perform maintenance while machinery is still connected to its power source. Machinery should be isolated from its electrical, hydraulic or gas engine power source. -
Page 13: Troubleshooting
Troubleshooting Before attempting to service your pump, be sure that it is disconnected from all energy sources Symptom Probable Cause(s) Corrective Action Pump does not prime Leak in suction line Check hose and fittings for leaks and correct Obstruction in suction line Inspect hose for obstructions and remove Suction hose stuck to tank Cut a notch or “V” in end of suction hose Clogged strainer Check strainer and clean regularly Low discharge Blocked suction hose Inspect suction hose and repair as necessary Pump worn Repair pump... -
Page 14: Replacement Parts
Replacement Parts The following drawings show the pumps and their replacement parts. Only genuine replacement parts should be used. Failure to follow this warning can result in damage to property, serious injury or death. If the pump malfunctions or is defective, it should be sent back to Hypro for service. 9205C, 9205C-SP, &... -
Page 15: Declaration Of Incorporation
EC Declaration of Incorporation Manufacturer’s Name: Pentair Flow Technologies, LLC Manufacturer’s Address: 375 Fifth Avenue NW, New Brighton, MN 55112, USA Declare that the partially complete machinery described below conforms to applicable health and safety requirements of Parts 1 of Annex I of Machinery Directive 2006/42/EC. This partly completed machinery must not be put into service until the equipment into which it is to be incorporated has been declared in conformity with the provisions of this directive. - Page 16 Contact Hypro Service Department at 800-468-3428 to receive a Return Merchandise Authorization number (RMA#). Returns are to be shipped with the RMA number clearly marked on the outside of the package. Hypro shall not be liable for freight damage incurred during shipping. Please package all returns carefully. All products returned for warranty work should be sent shipping charges prepaid to: HYPRO / PENTAIR Attention: Service Department 375 Fifth Avenue NW New Brighton, MN 55112 For technical or application assistance, call the Hypro Technical/Application number: 800-445-8360, or send an email to: technical@ hypropumps.com. To obtain service or warranty assistance, call the Hypro Service and Warranty number: 800-468-3428; or send a fax to the Hypro Service and Warranty FAX: 651-766-6618.
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