Related Manuals for Pentair HYPRO CLEANLOAD NEXUS
Summary of Contents for Pentair HYPRO CLEANLOAD NEXUS
- Page 1 CLEANLOAD NEXUS COUPLER FOR CLOSED TRANSFER WITH EASYCONNECT CAPS P/N: PNR-CN100 SERVICE & MAINTENANCE MANUAL PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights.
- Page 2 CLEANLOAD NEXUS PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights.
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Page 3: Table Of Contents
1..SAFETY INFORMATION ................................4 2..LAYOUT .....................................5 3..TOOL REQUIRED ..................................5 4..CLEANLOAD NEXUS SERVICE INSTRUCTIONS ...........................5 5..MAINTENANCE OF CLEANLOAD NEXUS ............................18 6..TROUBLESHOOTING ..................................19 PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights. CLEANLOAD NEXUS... -
Page 4: Safety Information
PPE. If no specific PPE is required by the agrochemical label wear gloves, protective glasses and a chemical resistant apron or overall when operating, maintaining or servicing Cleanload Nexus. CLEANLOAD NEXUS PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights. -
Page 5: Layout
∙ Plumbers Wrench or adjustable Spanner up to 25mm ∙ Hose clamp crimping tool ∙ Do not use an electric screwdriver/drill when maintaining or servicing Cleanload Nexus, as it is likely to damage the Coupler. PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights. CLEANLOAD NEXUS... - Page 6 Remove the 4 Torx screws ( , P/N: 2220-0094), that secure the Hosetail Outlet ( ,P/N: 2420-0020) to the Rear Casing ( , P/N: 2420-0019) using the Torx T25 driver. Set the Rear Casing aside. CLEANLOAD NEXUS PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights.
- Page 7 Pull the Probe Tube ( ) out of the Gate ( ). Inspect that there is no sign of damage or wear. No further disassembly of the probe is needed, this can be set aside. PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights. CLEANLOAD NEXUS...
- Page 8 P/N: 2210-0039). Step 13: Remove the Pin ( , P/N: 1600-0113) that secures the red Rinsing Water Lever ( , P/N: 2420-0046) by gently punching it out using a 4mm pin punch. CLEANLOAD NEXUS PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights.
- Page 9 ) can now be removed along with the Plunger ( , P/N: 2420-0060) by sliding it out of the Valve Body ( , P/N: 2420-0038 ) in the direction of the arrow. PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights. CLEANLOAD NEXUS...
- Page 10 ) with molycote ’55’ grease or equivalent. Push on the Shaft ( ) from the back so it moves in the direction of the arrow, Refit the Pin ( ) into the hole of the Shaft ( CLEANLOAD NEXUS PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights.
- Page 11 ) by installing one of the new Double Ear Hose Clamps , P/N: 2210-0039) supplied in the Service Kit. Step 26: Ensure that the Rinsing Handle motion is free and uninterrupted . Ensure that the Double Ear Hose Clamps are tight. PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights. CLEANLOAD NEXUS...
- Page 12 Molykote ‘55’ (or equivalent) should be applied to the new O-ring ( , Size: 77 x 3.0 mm, P/N: 1750-0001) and the new Quad O-ring ( , Size 31.34 x 3.53 mm, P/N:1721-0251) before installing them. CLEANLOAD NEXUS PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights.
- Page 13 Pull the Large Umbrella Valve ( ) away from the Valve Plate ( using fingers and discard it. Wipe out the Valve plate ( ) faces thoroughly to get rid of any dirt or oil/grease stains. PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights. CLEANLOAD NEXUS...
- Page 14 ) to avoid the risk of damage or contamination of the new ones. Lightly coat the Probe tube ( ) in MolyKote ’55’ CAUTION or equivalent, this will help reduce wear on the Quad ring (Ref 29, P/N:1721-0251). CLEANLOAD NEXUS PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights.
- Page 15 Probe Head in place. Don’t overtighten, the screws may break if too CAUTION much torque is applied due to their small size. PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights. CLEANLOAD NEXUS...
- Page 16 Refit the 4 Screws ( , P/N: 2220-0137) along with Washers ( (-C-) PROTUDING LOBES and Lockwasher ( ) that connect the Aluminium Keyway (Ref. 16) (-D-) KEYWAYS to the Ring Lifter ( CLEANLOAD NEXUS PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights.
- Page 17 CAUTION that the “ears” of the clamp do not collide with the casing when the Rinse Water Hose moves up and down. Once assembled check this to prevent the risk of damage. PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights. CLEANLOAD NEXUS...
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Page 18: Maintenance Of Cleanload Nexus
Always ensure to refit the Cleanload Nexus Top Cover after use. Refit Annual service carried out by a trained and qualified service agent. Service This is essential to maintain internal o-ring condition. CAUTION CLEANLOAD NEXUS PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights. -
Page 19: Troubleshooting
OR: To retain the remaining contents inside the container invert the Cleanload Nexus with rinsing the outside of entered the container. the container still locked in position to drain the contents back into the container which can the cap. then be carefully removed. PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights. CLEANLOAD NEXUS... - Page 20 NOTES CLEANLOAD NEXUS PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights.
- Page 21 NOTES PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights. CLEANLOAD NEXUS...
- Page 22 *Carriers, including U.S.P.S., airlines, UPS, ground freight, etc., require specific identification of any hazardous material being shipped. Failure to do so may result in a substantial fine and/or prison term. Check with your shipping company for specific instructions. PNR-CN100-SER (10/12/22) ©2022 Pentair. All Rights. CLEANLOAD NEXUS...
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