Amazone GreenDrill 501-H Translation Of The Original Operating Instructions

Amazone GreenDrill 501-H Translation Of The Original Operating Instructions

Catch crop seed drill
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Translation of the original operating instructions
Catch crop seed drill
GreenDrill 501-H
SmartLearning
www.amazone.de

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Summary of Contents for Amazone GreenDrill 501-H

  • Page 1 Translation of the original operating instructions Catch crop seed drill GreenDrill 501-H SmartLearning www.amazone.de...
  • Page 2 Please enter the identification data of the implement. The identification data can be found on the rating plate.
  • Page 3: Table Of Contents

    Special equipment spread points Protective equipment 8.2.4 Filling the hopper 5.4.1 Metering unit guard screen 8.2.5 Preparing for spread rate calibration Warning symbols 8.2.6 Adjusting the fan 5.5.1 Layout of the warning symbols MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 4 Checking the hydraulic hose lines 12.1.3 Cleaning the suction guard screen 12.1.4 Cleaning the cyclone separator 12.1.5 Cleaning the segment distributor head 12.2 Cleaning the implement 13 Appendix 13.1 Other applicable documents 14 Directories 14.1 Index MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 5: About This Operating Manual

    WARNING Indicates a possible threat with moderate risk for severe physical injury or death. CAUTION Indicates a threat with low risk for light or moderately severe physical injuries. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 6: Further Instructions

    Example: 1. Instruction 1 2. Instruction 2 1.2.3.2 Instructions and responses CMS-T-005678-B.1 Reactions to instructions are marked with an arrow. Example: 1. Instruction 1 Reaction to instruction 1 2. Instruction 2 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 7: Lists

    Instructions that do not require a specific sequence are shown as a list with arrows. Example: Instruction Instruction Instruction 1.2.4 Lists CMS-T-000024-A.1 Lists without an essential order are shown as a list with bullets. Example: Point 1 Point 2 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 8: Item Numbers In Figures

    A list of other applicable documents can be found in the Appendix. 1.4 Digital operating manual CMS-T-00002024-B.1 The digital operating manual and e-learning can be downloaded from the Info Portal on the AMAZONE website. 1.5 Your opinion is important CMS-T-000059-C.1 AMAZONEN-WERKE H. Dreyer SE & Co. KG Dear reader, our operating manuals are updated regularly.
  • Page 9: Safety And Responsibility

    2.1.2.1.1 Requirements for persons working with the implement CMS-T-00002310-B.1 If the implement is used improperly, people can be injured or killed: To prevent accidents due to improper use, every person who works with MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 10 Farmers are basically familiar with working with agricultural implements and can instruct agricultural helpers in how to use the implements if necessary. They can perform odd tasks and simple maintenance and repair work on agricultural implements themselves. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 11 Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers. Do not let anybody ride on the machine. Do not let anybody climb onto the driving machine. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 12 Non-observance of the technical limits values of the machine can result in accidents and serious personal injury or even death. Moreover, the machine can be damaged. The technical limit values can be found in the Technical Data. Comply with the technical limit values. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 13 Missing warning symbols increase the risk of serious and lethal personal injury. Clean dirty warning symbols. Immediately replace any damaged and illegible warning symbols. Put the intended warning symbols on spare parts. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 14: Knowing And Preventing Dangers

    Never look for leaks with your bare hands. Keep your body and face away from leaks. If liquids penetrate the body, consult a doctor immediately. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 15: Safe Operation And Handling Of The Machine

    If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Check the lighting and identification for road travel for proper function. Remove coarse dirt from the implement. Follow the instructions in the section "Preparing the implement for road travel". MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 16: Safe Maintenance And Modification

    To ensure that the operating permit remains valid in accordance with national and international regulations, ensure that the specialist workshop only uses conversion parts, spare parts and special equipment approved by AMAZONE. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 17 Remove the ignition key and carry it with you. Remove the key from the battery circuit breaker. Wait until all parts that are still running come to a stop and that hot parts cool down. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 18 Never linger under raised implement parts. If you have to work on or under raised machine parts, lower the implement parts or secure the raised implement parts with a mechanical support or hydraulic locking device. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 19 CMS-T-00002325-B.1 Special equipment, accessories, and spare parts Special equipment, accessories, and spare parts that do not meet AMAZONE requirements can impede the operational safety of the implement and cause accidents. Only use original parts or parts that meet AMAZONE requirements.
  • Page 20: Safety Routines

    If you are not sure if the protective equipment is properly installed and functional, have the protective equipment checked by a qualified specialist workshop. Make sure that the protective devices are properly installed and functional before any work on the implement. Replace damaged protective equipment. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 21 When climbing up and down, never hold onto the control elements. Accidental actuation of control elements can unintentionally activate potentially dangerous functions. When climbing down, never jump off of the machine. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 22: Intended Use

    AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 23: Ec Declaration Of Incorporation

    Any danger for persons due to the mounting of the implement on the carrying implement must be ruled out in all situations. NOTE AMAZONE is not liable for damage caused by faulty mounting and improper operation of the implement. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 24: Product Description

    Rear interface to the carrying implement Case with calibration scale Threaded cartridge 10 Fan motor 11 Calibration button 12 Low level sensor 13 Rating plate 14 Work lights 15 Hopper 16 Hopper cover MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 25: Function Of The Implement

    5.4.1 Metering unit guard screen CMS-T-00013377-A.1 The metering unit guard screen 1 on the hopper floor protects the user against injuries caused by rotating parts and the metering unit against foreign objects. CMS-I-00008390 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 26: Warning Symbols

    Do not breathe in the harmful substance. Avoid contact with eyes and skin. Before working with hazardous materials, put on the protective clothing recommended by the MD265 manufacturer. CMS-I-00003659 Follow the manufacturer's safety instructions for handling harmful substances. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 27: Rating Plate On The Implement

    Recommended fan speed for fertiliser Recommended fan speed for seed < = 150 kg/ha > 150 kg/ha Recommended fan speed for fine seed 4500 max. 5000 min 3200 4000 4000 ME1515 CMS-I-00004431 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 28: Information Picture For Calibration Button

    The spread rate depends on the following factors: Volume of the metering roller Speed of the metering roller CMS-I-00003050 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 29: Fan

    3 are connected. CMS-I-00003164 To produce large row spacings or to vary the spread points on the implement, individual segments can be closed off with sealing plugs 1 . CMS-I-00002973 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 30: Spreading Elements

    5.13 Digital scale CMS-T-00004204-C.1 The digital scale is used to weigh the calibrated quantity. If the GreenDrill is installed on a carrying implement without digital scale, a digital scale is provided. CMS-I-00003089 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 31: Threaded Cartridge

    5 | Product description Threaded cartridge 5.14 Threaded cartridge CMS-T-00001776-E.1 The threaded cartridge contains the following items: Documents Aids CMS-I-00002306 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 32: Technical Data

    6 | Technical data Technical data CMS-T-00003946-D.1 6.1 Hopper CMS-T-00004055-C.1 Hopper volume Diameter of the filling opening 500 l 540 mm 6.2 Maximum fan speed of the implement' own fan CMS-T-00004056-D.1 5,000 1/min MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 33: Executing Practical Routines

    2 . 2. Take the shutter 3 out of the holder. 3. Swivel the eyebolts 1 to the side. CMS-I-00002997 4. Slide the shutter into the metering unit up to the stop. CMS-I-00002996 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 34: Preparing The Machine

    Oil circulation until action is Momentary executed Free oil flow in the tractor control Floating unit Designation Function Tractor control unit Switch the hydraulic Single-acting fan motor on and off Pressure-free return flow MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 35 2 . The hydraulic plugs lock perceptibly. 4. Route the hydraulic hose lines with sufficient freedom of movement and without chafing points. CMS-I-00001045 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 36: Preparing The Implement For Operation

    2. Pull the low level sensor and the sealing plug out of the mounts. 3. Insert the low level sensor and the sealing plug each into the other mount. 4. Tighten the nuts. CMS-I-00003083 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 37: Preparing The Metering Unit For Operation

    3.75 cm³ 7.5 cm³ 20 cm³ 40 cm³ 120 cm³ 210 cm³ 350 cm³ 600 cm³ 660 cm³ 880 cm³ Beans Buckwh Spelt Peas Flax (dresse Barley Grass seeds Oats Millet Carawa Lupines Lucern Maize Poppy Oilseed (moist dressed Fodder radish Phaceli Rapese clover Mustar MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 38 See "Calibrating the metered quantity". 8.2.2.2 Converting modular metering rollers CMS-T-00003613-H.1 8.2.2.2.1 Enlarging the metering chambers CMS-T-00003564-F.1 When very large seeds need to be metered, the chambers of the modular metering roller must be enlarged. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 39 1. Remove the locking ring 4 . 2. Remove the end plate 3 . 3. Remove the metering wheels 2 and intermediate plates 1 . CMS-I-00002550 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 40 3. Open the injector flap 2 . CMS-I-00003001 4. Using the spanner 1 , loosen the bolts 2 . 5. Turn the bearing cover 3 in the direction of the arrow. 6. Remove the bearing cover. CMS-I-00003000 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 41: Defining The Row Spacings And Spread Points

    To produce wider row spacings or to vary the spread points, seed lines can be closed off using sealing plugs in the distributor head. To insert or remove the sealing plugs 1 , a special tool 2 is supplied. CMS-I-00003100 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 42: Filling The Hopper

    1. Switch off the fan. 2. Switch off control terminal. NOTE Information about the ascents to the hopper for AMAZONE carrying implements can be found in the operating manuals for the carrying implements. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 43 4. Fill the metered material from a BigBag into the seed hopper. 5. close the hopper cover. CMS-I-00003085 NOTE Due to the variance in the metered material, AMAZONE recommends calibrating the spread rate after each filling. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 44: Preparing For Spread Rate Calibration

    ISOBUS operating manual. 8.2.6 Adjusting the fan CMS-T-00006211-D.1 8.2.6.1 Determining the required fan speed CMS-T-00004017-E.1 To determine the required fan speed, the shown sticker is attached to the implement. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 45 8.2.6.2.1 Adjusting the fan speed for tractors with flow control valve CMS-T-00004010-G.1 8.2.6.2.1.1 Adjusting the fan speed using a round pressure relief valve CMS-T-00003975-G.1 The pressure relief valve is installed on the hydraulic fan motor 1 . CMS-I-00002971 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 46 4. Adjust the fan speed using the flow control valve of the tractor. CMS-I-00003030 8.2.6.2.1.2 Adjusting the fan speed using a square pressure relief valve CMS-T-00004011-E.1 The pressure relief valve is installed on the hydraulic fan motor 1 . CMS-I-00002971 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 47 1. Remove the lock nut 2 . To increase the fan speed: screw in the bolt 1 To reduce the fan speed: screw out the bolt 1 3. Tighten the lock nut. CMS-I-00003029 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 48: Preparing The Implement For Road Travel

    3. Open the injector flap 2 . To start the metering unit, Press the calibration button Start the metering unit using the ISOBUS software. CMS-I-00003001 5. Empty the calibration bag. 6. repeat the procedure. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 49: Using The Machine

    9.2 Switching on the work lights CMS-T-00004150-D.1 Switch on the work lights 1 using the ISOBUS software. CMS-I-00003045 9.3 Performing maintenance work during operation CMS-T-00004193-G.1 Clean the suction guard screen or cyclone separator, see page 51. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 50: Eliminating Faults

    The "Pulses per 100 m" calibration Adjust the "Pulses per 100 m" setpoint factor is not suitable for the change calibration factor through the in soil conditions. ISOBUS software. Moist seed Use dry seed. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 51: Parking The Machine

    11.2 Cleaning the metering unit CMS-T-00004146-D.1 IMPORTANT Risk of damage to the metering drive due to swelling fertiliser or germinating seed. Empty the metering unit after operation. Clean the metering unit after operation. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 52 5. Turn the bearing cover 3 in the direction of the arrow. 6. Remove the bearing cover. CMS-I-00003000 7. Check the sealing ring of the bearing cover for damage. If the sealing ring is damaged: replace it. CMS-I-00002999 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 53: Cleaning The Segment Distributor Head

    4. Clean the seed outlets and tramline segments 4 using a paint brush, hand brush or with compressed air. 5. Install the cover. CMS-I-00003133 6. Tighten the 4 knurled screws by hand. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 54: Uncoupling The Implement

    2. Put the control lever on the tractor control unit in float position. 3. Disconnect the hydraulic hose lines 1 . 4. Put the dust caps on the hydraulic sockets. CMS-I-00001065 5. Unplug the connector 1 of the ISOBUS line. CMS-I-00004333 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 55: Repairing The Machine

    After initial operation Every 50 operating hours weekly 1. Check the hydraulic hose lines for damage, such as chafing point, cuts, tears and deformation. 2. Check the hydraulic hose lines for leaks. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 56: Cleaning The Suction Guard Screen

    The suction guard screen 1 prevents plant residues from being drawn into the fan. 1. Switch off the fan. 2. Remove impurities from the suction guard screen 1 of the fan. CMS-I-00002970 MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 57: Cleaning The Cyclone Separator

    WARNING Risk of chemical burns by dressing dust Before working with hazardous materials, put on the protective clothing CMS-I-00003133 recommended by the manufacturer. 1. Loosen the four knurled screws 1 . MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 58: Cleaning The Implement

    Always maintain a minimum distance of 30 cm between the high-pressure nozzle and the implement. Do not exceed a water pressure of 120 bar. Clean the machine with a high-pressure cleaner or a hot water high-pressure cleaner. MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 59: Appendix

    13 | Appendix Appendix CMS-T-00004197-B.1 13.1 Other applicable documents CMS-T-00004198-B.1 Assembly instructions MM1121 ISOBUS software operating manual for the GreenDrill Operating manual of the carrying implement MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 60: Directories

    44, 47 filling Hydraulic hose lines Digital operating manual checking coupling Digital scale Description Distributor head cleaning Implement overview Defining the row spacing Information Defining the spread points on the implement Description MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 61 Selecting the metering roller Description Sticker for cleaning Metering volume adjusting Warning symbols Description Layout Other applicable documents Work lights switching on Pressure relief valve round square Rating plate on the implement Description MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...
  • Page 64 AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de MG7136-EN-II | H.1 | 31.05.2023 | © AMAZONE...

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