Ashley AP5622-W Owner’s Instruction And Operation Manual

Ashley AP5622-W Owner’s Instruction And Operation Manual

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Owner's Instruction and Operation Manual
Model Number:
AP5622-W
Report Number: F22-782
Certified to ASTM E1509-2022 and CAN/ULC
S627:2023; Complies to CAN ICES-3(B)/NMB-3(B);
Contains IC:23243-WBR1DIPEX
Mobile Home / Transportable Building Approved
* All Pictures In This Manual Are For Illustrative Purposes Only. Actual Product May Vary.
Save These Instructions In A Safe Place For Future Reference.
SAFETY NOTICE: If this heater is not properly installed, a house fire may result.
For your safety, follow the installation instructions. Never use make-shift
compromises during the installation of this heater. Contact local building or
fire officials about permits, restrictions and installation requirements in your
area. NEVER OPERATE THIS PRODUCT WHILE UNATTENDED.
CAUTION! Please read this entire manual before you install or use your new room
heater. Failure to follow instructions may result in property damage, bodily injury,
or even death. Improper Installation Could Void Your Warranty!
U.S. Environmental Protection Agency
Certified to comply with 2020 particulate
emissions standards.
THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE.
© 2023 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380
R
CALIFORNIA PROPOSITION 65 WARNING:
This product can expose you to chemicals including carbon
monoxide, which is known to the State of California to cause
cancer, birth defects, and/or other reproductive harm. For
more information, go to www.P65warnings.ca.gov
854000-0606M
Ph. 800-750-2723

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Summary of Contents for Ashley AP5622-W

  • Page 1 Owner’s Instruction and Operation Manual Model Number: AP5622-W Report Number: F22-782 Certified to ASTM E1509-2022 and CAN/ULC S627:2023; Complies to CAN ICES-3(B)/NMB-3(B); Contains IC:23243-WBR1DIPEX Mobile Home / Transportable Building Approved 854000-0606M * All Pictures In This Manual Are For Illustrative Purposes Only. Actual Product May Vary.
  • Page 2 Your pellet stove has been safety tested and listed to ASTM E1509-2022 and CAN/ULC S627:2023. This manual describes the installation and operation of the Ashley AP5622-W pellet stove. This heater meets the 2020 U.S. Environmental Protection Agency’s emission limits for wood-heaters sold after May 15, 2020. Under specific EPA test conditions burning wood pellet fuel this heater has been shown to deliver heat at a rate of 32,591 to 13,640 Btu/hr.
  • Page 3: Installation Checklist

    INSTALLATION CHECKLIST Your Wood Stove should be installed by a qualified installer only. An NFI qualified Installer can be found at www.nficertified.org/public/find-an-nfi-pro/ CUSTOMER SERVICE 1-800-750-2723 ext 5050 Text to 423-301-5624 Email to: Customerservice@usstove.com COMMISSIONING CHECKLIST This checklist is to be completed in full by the qualified person who installs this unit. Keep this page for future reference.
  • Page 4 FOR CUSTOMER SERVICE CALL: 800-750-2723 EXT 5050 Pull the factory installed 5 Pin Main Wiring 4. Secure the control panel to the top of the stove Harness and 7 Pin Com Cabel out of the top of with two sheet metal screws. the stove.
  • Page 5: Installation

    INSTALLATION SAFETY NOTICE CAUTION: • IF THIS STOVE IS NOT PROPERLY INSTALLED, BURNING FUEL CREATES CARBON MONOXIDE A HOUSE FIRE MAY RESULT. TO REDUCE THE AND CAN BE HAZARDOUS TO YOUR HEALTH RISK OF FIRE, FOLLOW THE INSTALLATION IF NOT PROPERLY VENTED. INSTRUCTIONS.
  • Page 6: Installation Options

    INSTALLATION INSTALLATION OPTIONS CLEARANCES Freestanding Unit - supported by pedestal/legs Your pellet stove has been tested and listed and placed on a non-combustible floor surface installation residential, mobile home/ in compliance with clearance requirements for a transportable building, and alcove applications freestanding stove installation.
  • Page 7: Outside Air Supply

    INSTALLATION OUTSIDE AIR SUPPLY two 1/4” lag bolts that are long enough to go (OPTIONAL, UNLESS INSTALLING IN A MOBILE HOME/TRANSPORTABLE through both a hearth pad, if used, and the floor BUILDING) of the home. Depending your location home • The heater must be electrically grounded to the construction, outside air may be necessary for steel chassis of the mobile home/transportable optimal performance.
  • Page 8: Maximum Venting Distance

    INSTALLATION MAXIMUM VENTING DISTANCE PELLET VENT INSTALLATION Installation MUST include at least 3-feet of vertical The installation must include a clean-out tee to pipe outside the home. This will create some natural enable collection of fly ash and to permit periodic draft to reduce the possibility of smoke or odor cleaning of the exhaust system.
  • Page 9 INSTALLATION WARNING: • DO NOT OBTAIN COMBUSTION AIR FROM ATTIC, GARAGE OTHER UNVENTILATED AREA. YOU MAY OBTAIN COMBUSTION AIR FROM A VENTILATED CRAWL SPACE. • DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT. • DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER HEATER, FURNACE A.
  • Page 10: Through The Wall Installation

    INSTALLATION Outside Fresh Air is Mandatory when stable. If you live in an area that has heavy snowfall, installing this pellet stove room heater it is recommended that the installation be taller airtight homes mobile home/ than 3ft (0.91m) to get above the snowdrift line. transportable buildings.
  • Page 11 INSTALLATION directions). It is important to note that if your 2. To the right is an example of an installation vertical run of pipe is more than 12ft (3.7m), the using part number 860001, 3-6” transition into pellet vent pipe size should be increased to 4” (102 6”...
  • Page 12: Control Panel Overview

    OPERATION INSTRUCTIONS NEVER OPERATE THIS PRODUCT WHILE UNATTENDED HOW YOUR HEATER WORKS • Pressing the “OFF” button on the control panel will cause the heater to enter its shut-down Your pellet heater operates on a timer based auger sequence. The fuel feed system will stop pulling fuel feed system, that is controlled by a digital circuit fuel from the hopper and, once the fire goes out board.
  • Page 13: Proper Fuel

    OPERATION INSTRUCTIONS Your pellet stove is designed to burn premium WARNING: hardwood pellets that comply with the Pellet Fuels • DO NOT USE CHEMICALS OR FLUIDS TO Institute (PFI) standard (minimum of 40 lbs density START THE FIRE - NEVER USE GASOLINE, per cubic ft, 1/4”...
  • Page 14: Pre-Start-Up Check

    OPERATION INSTRUCTIONS the stove will shut down. If the stove shuts down CAUTION: push the “On/Off” button to re-start your stove. The • KEEP FOREIGN OBJECTS OUT OF THE stove will have to fully shut down and turn off before HOPPER.
  • Page 15: Shutdown Procedure

    OPERATION INSTRUCTIONS REFUELLING B. In case malfunctioning convection blower, the high-temperature thermodisc will automatically shut down the auger, preventing CAUTION: the stove from overheating. • THE HOPPER AND STOVE TOP WILL BE NOTE: On some units, once tripped, like a circuit DURING OPERATION;...
  • Page 16: Maintenance

    OPERATION INSTRUCTIONS screws). The auger motor is located in the center Clean-Out Plates rear of the unit. Note: When cleaning, take care not to damage the fan blades. If a vacuum is used to clean your stove, we suggest using the AV15E AshVac vacuum. The AV15E AshVac is designed for ash removal.
  • Page 17: Blower Motors

    MAINTENANCE be removed to reduce the risk of a chimney fire. for extended periods of time. While the modern Inspect the system at the stove connection and combustion systems in heaters drastically reduce at the chimney top. Cooler surfaces tend to build the amount of CO emitted out the chimney, creosote deposits quicker, so it is important to exposure to the gases in closed or confined areas...
  • Page 18: Fall Start Up

    MAINTENANCE Once the heater has cooled, remove the door button with the viewing door open). Vacuum out from the heater. the hopper. Thoroughly clean the burn pot, and firebox. It may be desirable to spray the inside of 2. Remove the rope gasket from the door followed the cleaned hopper with an aerosol silicone spray by the nuts holding the glass retainer in place.
  • Page 19: How To Order Repair Parts

    HOW TO ORDER REPAIR PARTS For Parts Assistance Call: 800-750-2723 Ext 5051 or Email: parts@usstove.com The information in this owner’s manual is specific to your unit. When ordering replacement parts the information in this manual will help to ensure the correct items are ordered. Before contacting customer service write down the model number and the serial number of this unit.
  • Page 20: Troubleshooting Guide

    TROUBLESHOOTING GUIDE When your stove acts out of the ordinary, the first reaction is to call for help. This guide may save time and money by enabling you to solve simple problems yourself. Problems encountered are often the result of only five factors: 1) poor fuel;...
  • Page 21 TROUBLESHOOTING GUIDE Display is Flashing “E2” Possible Causes Possible Remedies: (Unplug stove first when possible) Unhook air hose from the air switch and blow through it. Airflow switch hose or stove attachment If air flows freely, the hose and tube are fine. If air will not pipes for hose are blocked.
  • Page 22 TROUBLESHOOTING GUIDE Display is Flashing “E3” Possible Causes Possible Remedies: (Unplug stove first when possible) The hopper is out of pellets Refill the hopper. The air dampener is too far open for a low If on the low setting, you may need to close the dampener feed setting all the way.
  • Page 23 TROUBLESHOOTING GUIDE Display is Flashing “E4” Possible Causes Possible Remedies: (Unplug stove first when possible) The air inlet, burnpot, interior combustion chambers, combustion blower, Follow all cleaning procedures in the maintenance section exhaust pipe are blocked with ash or foreign of the owner’s manual.
  • Page 24 TROUBLESHOOTING GUIDE Stove Feeds Pellets, But Will Not Ignite Possible Causes Possible Remedies: (Unplug stove first when possible) In some situations it may be necessary to have the damper completely closed for ignition to take place. After there is Air damper open too far for ignition. a flame, the damper can then be adjusted for the desired feed setting.
  • Page 25 TROUBLESHOOTING GUIDE Stove Will Not Feed Pellets, But Fuel Feed Light Comes On As Designed Possible Causes Possible Remedies: (Unplug stove first when possible) Wait for the stove to cool for about 30 - 45 minutes. Locate the High Limit High limit switch has thermodisc and press the reset button on the back of it.
  • Page 26 TROUBLESHOOTING GUIDE High Limit Switch Keeps Tripping Possible Causes Possible Remedies: (Unplug stove first when possible) The convection blower overheating Clean any dust off of the windings and fan blades. If oiling the blower does not tripping the internal help, the blower may be bad. temperature shutoff.
  • Page 27: Wiring Diagram

    WIRING DIAGRAM                                       ...
  • Page 28: Repair Parts

    REPAIR PARTS Part # Description Part # Description Glass Gasket - Flat (3/16T Drive Motor (1.5 RPM 88174 80866 x 3/8W) CCW) 893159 Clear Glass 80915 RTD Temperature Probe 88324 1” Rope Gasket 88100 Exhaust Blower Gasket 893629 Burnpot Assembly 80868 Exhaust Blower 80455...
  • Page 29: Service Record

    SERVICE RECORD It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. SERVICE PROVIDER Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. Always use the manufacturer's specified spare part when replacement is necessary.
  • Page 30 NOTES © 2023 United States Stove Company...
  • Page 31 NOTES © 2023 United States Stove Company...

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