Ashley AP60 Owner’s Instruction And Operation Manual

Ashley AP60 Owner’s Instruction And Operation Manual

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Owner's Instruction and Operation Manual
Model Number:
AP60
Report #: F20-571
Certified to ASTM E1509-12 (2017)
and Certified to ULC-S627-00-REV1
Mobile Home Approved
* All Pictures In This Manual Are For Illustrative Purposes Only. Actual Product May Vary.
Save These Instructions In A Safe Place For Future Reference.
SAFETY NOTICE: If this heater is not properly installed, a house fire may result.
For your safety, follow the installation instructions. Never use make-shift
compromises during the installation of this heater. Contact local building or
fire officials about permits, restrictions and installation requirements in your
area. NEVER OPERATE THIS PRODUCT WHILE UNATTENDED.
CAUTION! Please read this entire manual before you install or use your new room
heater. Failure to follow instructions may result in property damage, bodily injury,
or even death. Improper Installation Will Void Your Warranty!
U.S. Environmental Protection Agency
Certified to comply with 2020 particulate
emissions standards.
THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE.
© 2021 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380
R
CALIFORNIA PROPOSITION 65 WARNING:
This product can expose you to chemicals including carbon
monoxide, which is known to the State of California to cause
cancer, birth defects, and/or other reproductive harm. For
more information, go to
853240J-0204k
www.P65warnings.ca.gov
Ph. 800-750-2723

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Summary of Contents for Ashley AP60

  • Page 1 Owner’s Instruction and Operation Manual Model Number: AP60 Report #: F20-571 Certified to ASTM E1509-12 (2017) and Certified to ULC-S627-00-REV1 Mobile Home Approved * All Pictures In This Manual Are For Illustrative Purposes Only. Actual Product May Vary. 853240J-0204k Save These Instructions In A Safe Place For Future Reference.
  • Page 2 Your stove is Certified to ASTM E1509-12 (2017) and Certified. This manual describes the installation and operation of the Ashley, AP60 pellet stove. This heater meets the 2020 U.S. Environmental Protection Agency’s crib wood emission limits for wood-heaters sold after May 15, 2020.
  • Page 3: Installation Checklist

    INSTALLATION CHECKLIST Your Wood Stove should be installed by a qualified installer only. An NFI qualified Installer can be found at www.nficertified.org/public/find-an-nfi-pro/ CUSTOMER SERVICE 1-800-750-2723 ext 5050 Text to 423-301-5624 Email to: Customerservice@usstove.com COMMISSIONING CHECKLIST This Checklist is to be completed in full by the qualified person who installs this unit. Keep this page for future reference.
  • Page 4: Installation

    INSTALLATION FOR CUSTOMER SERVICE CALL: 800-750-2723 EXT 5050 SAFETY NOTICE CAUTION: • IF THIS STOVE IS NOT PROPERLY INSTALLED, BURNING FUEL CREATES CARBON MONOXIDE A HOUSE FIRE MAY RESULT. TO REDUCE THE AND CAN BE HAZARDOUS TO YOUR HEALTH RISK OF FIRE, FOLLOW THE INSTALLATION IF NOT PROPERLY VENTED.
  • Page 5: Installation Options

    INSTALLATION INSTALLATION OPTIONS CLEARANCES Freestanding Unit - supported by pedestal/legs Your pellet stove has been tested and listed and placed on a non-combustible floor surface for installation in residential, mobile home in in compliance with clearance requirements for a accordance with the clearances given below. For freestanding stove installation.
  • Page 6: Outside Air Supply

    INSTALLATION OUTSIDE AIR SUPPLY of the mobile home using two 1/4” lag bolts that (OPTIONAL, UNLESS INSTALLING IN A MOBILE HOME) are long enough to go through both a hearth pad, Depending your location home if used, and the floor of the home. construction, outside air may be necessary for •...
  • Page 7: Maximum Venting Distance

    INSTALLATION MAXIMUM VENTING DISTANCE PELLET VENT INSTALLATION Installation MUST include at least 3-feet of vertical The installation must include a clean-out tee to pipe outside the home. This will create some natural enable collection of fly ash and to permit periodic draft to reduce the possibility of smoke or odor cleaning of the exhaust system.
  • Page 8 INSTALLATION WARNING: • DO NOT OBTAIN COMBUSTION AIR FROM ATTIC, GARAGE OTHER UNVENTILATED AREA. YOU MAY OBTAIN COMBUSTION AIR FROM A VENTILATED CRAWL SPACE. • DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT. • DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER HEATER, FURNACE A.
  • Page 9: Through The Wall Installation

    INSTALLATION Outside Fresh Air is Mandatory when it is recommended that the installation be taller installing this pellet stove room heater in than 3ft (0.91m) to get above the snowdrift line. airtight homes and mobile homes. Be sure This same installation can be used if your heater is that the outside air vent has an approved below ground level by simply adding the clean-out cap on it to prevent rodents from entering.
  • Page 10 OPERATION INSTRUCTIONS NEVER OPERATE THIS PRODUCT WHILE UNATTENDED HOW YOUR STOVE WORKS or aggressive. The flame in this situation is typically very blue at the bottom and resembles a blow torch. If this situation continues, the fuel in the burn pot 4 Digit Display will be consumed and the fire will go out.
  • Page 11: Control Panel Overview

    OPERATION INSTRUCTIONS on the heat range “1” setting. operated by pressing the “Draft Fan” arrows up or down. “Draft Fan” when pressed, the display will • During start up the heat level advance (Up and show “Df-A”, which is automatic. Press the arrows Down keys) will change the heat range indicator again to adjust fan speed.
  • Page 12 OPERATION INSTRUCTIONS THERMOSTAT HOOK-UP The Jumper Must Be Removed First 1. Put female terminals on the lead wires to your low voltage thermostat. 2. Plug one thermostat lead onto each of the terminal posts on the circuit board. IMPORTANT NOTE: The purpose of the T’Stat is make stove...
  • Page 13: Proper Fuel

    OPERATION INSTRUCTIONS Your pellet stove is designed to burn premium WARNING: hardwood pellets that comply with the Pellet Fuels • DO NOT USE CHEMICALS OR FLUIDS TO Institute (PFI) standard (minimum of 40 lbs density START THE FIRE - NEVER USE GASOLINE, per cubic ft, 1/4”...
  • Page 14 OPERATION INSTRUCTIONS NOTE: It is possible you may want to use setting 2 for your medium setting. During EPA testing, it CAUTION: was determined setting 1 achieved a medium burn • KEEP FOREIGN OBJECTS OUT OF THE rate under laboratory conditions. Settings 3 & 4 will HOPPER.
  • Page 15: Shutdown Procedure

    OPERATION INSTRUCTIONS the appliance. After the stove components stop thermodisc. This safety switch has two functions. running all lights on the display will go out and the A. To recognize an overheat situation in the stove two digit display will begin flashing “E3” and shut down the fuel feed or auger system.
  • Page 16: Maintenance

    MAINTENANCE NEVER OPERATE THIS PRODUCT WHILE UNATTENDED at the chimney top. Cooler surfaces tend to build CAUTION: creosote deposits quicker, so it is important to • FAILURE TO CLEAN AND MAINTAIN THIS check the chimney from the top as well as from the UNIT AS INDICATED CAN RESULT IN POOR bottom.
  • Page 17: Blower Motors

    MAINTENANCE for extended periods of time. While the modern Once the heater has cooled, remove the door combustion systems in heaters drastically reduce from the heater. the amount of CO emitted out the chimney, 2. Remove the rope gasket from the door followed exposure to the gases in closed or confined areas by the nuts holding the glass retainer in place.
  • Page 18: Maintenance Schedule

    MAINTENANCE MAINTENANCE SCHEDULE Monthly or Daily Weekly Use the following as a guide under average use as needed conditions. Gaskets around door and door glass Burn Pot Stirred Empty should be inspected and repaired or replaced when necessary. Combustion Brushed Chamber Ashes Check...
  • Page 19: Troubleshooting Guide

    TROUBLESHOOTING GUIDE • Disconnect the power cord before performing any maintenance! NOTE: Turning the ON/OFF Switch to ”OFF” does not disconnect all power to the electrical components of the stove. • Never try to repair or replace any part of the stove unless instructions for doing so are given in this manual. All other work should be done by a trained technician.
  • Page 20: Display Indicators

    TROUBLESHOOTING GUIDE Error Code Error Description Possible Causes Inadequate ventilation. The high limit temperature sensor Room fan failure. Err1 has tripped. Exhaust Blockage. Electrical Open in wiring. Hopper Empty. Auger output failure or jam. Flame of fuel quality caused fire to burn too slowly Stove ran out of fuel during normal Err2 or go out.
  • Page 21: Repair Parts

    REPAIR PARTS © 2021 United States Stove Company...
  • Page 22 To order parts: Call 1-800-750-2723 Ext 5051 or Email to: parts@usstove.com IN ORDER TO MAINTAIN WARRANTY, COMPONENTS MUST BE REPLACED USING ASHLEY PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM ASHLEY. USE OF THIRD PARTY COMPONENTS WILL VOID THE WARRANTY.
  • Page 23: Wiring Diagram

    WIRING DIAGRAM HIGH Located on the heat sheild below the hopper WHITE GRAY GREEN Ensure the wires are connected to the bottom two prongs of the hopper switch as shown. CORRECT WRONG HOW TO ORDER REPAIR PARTS For Parts Assistance Call: 800-750-2723 Ext 5051 or Email: parts@usstove.com The information in this owner’s manual is specific to your unit.
  • Page 24: Service Record

    SERVICE RECORD It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. SERVICE PROVIDER Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. Always use the manufacturer's specified spare part when replacement is necessary.

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