Ashley AP5780 Owner’s Instruction And Operation Manual
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Ashley AP5780 Owner’s Instruction And Operation Manual

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Owner's Instruction and Operation Manual
Model Number:
Report Number: F19-550
Certified to ASTM E1509-12 (2017)
and Certified to ULC S627-00-REV1
Mobile Home Approved
* All Pictures In This Manual Are For Illustrative Purposes Only. Actual Product May Vary.
Save These Instructions In A Safe Place For Future Reference.
SAFETY NOTICE: If this heater is not properly installed, a house fire may result.
For your safety, follow the installation instructions. Never use make-shift
compromises during the installation of this heater. Contact local building or
fire officials about permits, restrictions and installation requirements in your
area. NEVER OPERATE THIS PRODUCT WHILE UNATTENDED.
CAUTION! Please read this entire manual before you install or use your new room
heater. Failure to follow instructions may result in property damage, bodily injury,
or even death. Improper Installation Will Void Your Warranty!
U.S. Environmental Protection Agency
Certified to comply with 2020 particulate
emissions standards.
THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE.
© 2021 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380
AP5780
R
CALIFORNIA PROPOSITION 65 WARNING:
This product can expose you to chemicals including carbon
monoxide, which is known to the State of California to cause
cancer, birth defects, and/or other reproductive harm. For
more information, go to
852925K-0204K
www.P65warnings.ca.gov
Ph. 800-750-2723

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  • Page 1 Owner’s Instruction and Operation Manual Model Number: AP5780 Report Number: F19-550 Certified to ASTM E1509-12 (2017) and Certified to ULC S627-00-REV1 Mobile Home Approved * All Pictures In This Manual Are For Illustrative Purposes Only. Actual Product May Vary. 852925K-0204K Save These Instructions In A Safe Place For Future Reference.
  • Page 2 Your stove conforms to ASTM E1509-12 (2017) and Certified to ULC S627-00. This manual describes the installation and operation of the Ashley, AP5780 wood heater. This heater meets the 2020 U.S. Environmental Protection Agency’s crib wood emission limits for wood heaters sold after May 15, 2020.

  • Page 3: Installation Checklist

    INSTALLATION CHECKLIST Your Wood Stove should be installed by a qualified installer only. An NFI qualified Installer can be found at www.nficertified.org/public/find-an-nfi-pro/ CUSTOMER SERVICE 1-800-750-2723 ext 5050 Text to 423-301-5624 Email to: Customerservice@usstove.com COMMISSIONING CHECKLIST This Checklist is to be completed in full by the qualified person who installs this unit. Keep this page for future reference.
  • Page 4 ASSEMBLY INSTRUCTIONS FOR CUSTOMER SERVICE CALL: 800-750-2723 EXT 5050 Pull the factory installed wires out of the top of 3. Connect the factory installed wiring harnesses the stove. There will be two wire harnesses, as to the control panel as shown. shown.

  • Page 5: Installation

    INSTALLATION SAFETY NOTICE CAUTION: • IF THIS STOVE IS NOT PROPERLY INSTALLED, BURNING FUEL CREATES CARBON MONOXIDE A HOUSE FIRE MAY RESULT. TO REDUCE THE AND CAN BE HAZARDOUS TO YOUR HEALTH RISK OF FIRE, FOLLOW THE INSTALLATION IF NOT PROPERLY VENTED. INSTRUCTIONS.

  • Page 6: Floor Protection

    INSTALLATION IMPROPER INSTALLATION The use of other components other than stated herein could cause bodily harm, heater damage, and void your warranty. The manufacturer will not be held responsible for damage caused by the malfunction of a stove due to improper venting or installation.

  • Page 7: Venting Requirements

    INSTALLATION installed with an outside air intake (69FAK) which is being relocated. After relocation, all venting is necessary for a mobile home. You can purchase must be reinstalled and securely fastened. the 69FAK through your heater dealer. Installation • Outside air is mandatory for mobile home instructions are supplied with the air intake kit.

  • Page 8: Pellet Vent Termination

    INSTALLATION IMPORTANCE OF PROPER DRAFT children. Noncombustible shielding or guards may be required. Draft is the force which moves air from the appliance up through the chimney. The amount of PELLET VENT TERMINATION draft in your chimney depends on the length of the Do not terminate the vent in an enclosed or semi- chimney, local geography, nearby obstructions and enclosed area, such as;...

  • Page 9: Through The Wall Installation

    INSTALLATION E. Minimum 2-foot (0.61m) clearance above any deck, in an alcove, under a window, or between two grass, plants, or other combustible materials. windows. We recommend Simpson Dura-Vent® or Metal-Fab® kits. F. Minimum 3-foot (0.91m) clearance from an forced air intake of any appliance. G.
  • Page 10 OPERATION INSTRUCTIONS NEVER OPERATE THIS PRODUCT WHILE UNATTENDED PANEL CONTROLS • The levels of heat output will incrementally change on the bar graph starting from heat range “1” to heat range “5”. C. °C / °F Button • The °C / °F button changes the two digit display from degrees Celsius to degrees Fahrenheit.

  • Page 11: Proper Fuel

    OPERATION INSTRUCTIONS Your pellet stove is designed to burn premium WARNING: hardwood pellets that comply with the Pellet Fuels • DO NOT USE CHEMICALS OR FLUIDS TO Institute (PFI) standard (minimum of 40 lbs density START THE FIRE - NEVER USE GASOLINE, per cubic ft, 1/4”...

  • Page 12: Pre-Start-Up Check

    OPERATION INSTRUCTIONS for desired flame increasing the amount the CAUTION: damper is open as the heat setting is increased. • KEEP FOREIGN OBJECTS OUT OF THE (See “Damper Control”) HOPPER. 3. Adjust feed rate to desired setting by pressing • THE MOVING PARTS OF THIS STOVE ARE “Heat Level Advance”...

  • Page 13: Opening Door

    OPERATION INSTRUCTIONS OPENING DOOR Never place your hand near the auger while the stove is in operation. We recommend that you not let the hopper drop below 1/4 full. CAUTION: TAMPER WARNING • DO NOT OPERATE YOUR STOVE WITH THE VIEWING DOOR OPEN. THE AUGER This wood heater has a manufacturer-set minimum WILL NOT FEED PELLETS UNDER THESE low burn rate that must not be altered.

  • Page 14: Interior Chambers

    OPERATION INSTRUCTIONS 2. If the combustion blower fails, an air pressure WARNING: switch will automatically shut down the auger. FAILURE PROPERLY MAINTENANCE NOTE: Opening the stove door for more than THE CLEAN OUTS WILL RESULT IN POOR 30 seconds during operation will cause enough PERFORMANCE OF THIS STOVE.

  • Page 15: Maintenance

    MAINTENANCE NEVER OPERATE THIS PRODUCT WHILE UNATTENDED brush specifically designed for the type of chimney CAUTION: in use. A qualified chimney sweep can perform this • FAILURE TO CLEAN AND MAINTAIN THIS service. It is also recommended that before each UNIT AS INDICATED CAN RESULT IN POOR heating season the entire system be professionally PERFORMANCE, SAFETY HAZARDS, FIRE,...

  • Page 16: Blower Motors

    MAINTENANCE ASHES ARE COOL TO THE TOUCH BEFORE paint, contact your authorized dealer to obtain a VACUUMING. Some vacuum cleaners may leak can of suitable high-temperature paint. ash into the room. Your vacuum cleaner should GLASS have a special filter or bag to eliminate leakage. 4.

  • Page 17: Maintenance Schedule

    MAINTENANCE feed system. Scoop out the pellets and then run Monthly or Daily Weekly the auger until the hopper is empty and pellets as needed stop flowing (this can be done by pressing the “ON” Burn Pot Stirred Empty button with the viewing door open). Vacuum out the hopper.

  • Page 18: Troubleshooting Guide

    TROUBLESHOOTING GUIDE When your stove acts out of the ordinary, the first reaction is to call for help. This guide may save time and money by enabling you to solve simple problems yourself. Problems encountered are often the result of only five factors: 1) poor fuel;...
  • Page 19 TROUBLESHOOTING GUIDE Display is Flashing “E2” Possible Causes Possible Remedies: (Unplug stove first when possible) Unhook air hose from the air switch and blow through it. If air Airflow switch hose or stove attachment flows freely, the hose and tube are fine. If air will not flow throw pipes for hose are blocked.
  • Page 20 TROUBLESHOOTING GUIDE Display is Flashing “E3” Possible Causes Possible Remedies: (Unplug stove first when possible) The hopper is out of pellets Refill the hopper. The air dampener is too far open for a If on the low setting, you may need to close the dampener all low feed setting the way.
  • Page 21 TROUBLESHOOTING GUIDE Display is Flashing “E4” Possible Causes Possible Remedies: (Unplug stove first when possible) inlet, burnpot, interior combustion air chambers, combustion Follow all cleaning procedures in the maintenance section of blower, or exhaust pipe are blocked with the owner’s manual. ash or foreign material.
  • Page 22 TROUBLESHOOTING GUIDE Stove Feeds Pellets, But Will Not Ignite Possible Causes Possible Remedies: (Unplug stove first when possible) Push the air damper in closer to the side of the stove for startup. In some situations it may be necessary to have the damper Air damper open too far for ignition.
  • Page 23 TROUBLESHOOTING GUIDE Stove Will Not Feed Pellets, But Fuel Feed Light Comes On As Designed Possible Causes Possible Remedies: (Unplug stove first when possible) Wait for the stove to cool for about 30 - 45 minutes. Locate the High Limit thermodisc and press the reset button on the back High limit switch has tripped or is of it.
  • Page 24 TROUBLESHOOTING GUIDE High Limit Switch Keeps Tripping Possible Causes Possible Remedies: (Unplug stove first when possible) The convection blower is overheating Clean any dust off of the windings and fan blades. If oiling the and tripping the internal temperature blower does not help, the blower may be bad. shutoff.

  • Page 25: Replacement Parts

    REPLACEMENT PARTS © 2021 United States Stove Company...
  • Page 26 To order parts: Call 1-800-750-2723 Ext 5051 or Email to: parts@usstove.com IN ORDER TO MAINTAIN WARRANTY, COMPONENTS MUST BE REPLACED USING ASHLEY PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM ASHLEY. USE OF THIRD PARTY COMPONENTS WILL VOID THE WARRANTY.

  • Page 27: Wiring Diagram

    WIRING DIAGRAM 7.5A 250V FUSE 1.25A 250V FUSE Ensure the wires are connected to the bottom two prongs of the hopper switch as shown. CORRECT WRONG © 2021 United States Stove Company...

  • Page 28: Service Record

    SERVICE RECORD It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. SERVICE PROVIDER Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. Always use the manufacturer's specified spare part when replacement is necessary.

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