Ashley AP5790 Owner's Operation And Instruction Manual
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Ashley AP5790 Owner's Operation And Instruction Manual

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Owner's Operation and Instruction Manual
THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU
TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
• Read all instructions carefully before installing or
operating this stove. Failure to follow instructions may
result in property damage, bodily injury, or even death.
• Note: It is recommended installation be completed by
a qualified heating equipment installer!
• Refer to markings on stove labels for additional
information.
• Contact your local building or fire officials about
obtaining permits, restrictions, and installation
inspection requirements in your area.
• Safety Notice: If this stove is not properly installed, a
house/building fire may result. For your safety, contact
local or municipal building or fire officials about permits,
restrictions, and installation requirements for your area.
MODEL: AP5790
SAVE THESE INSTRUCTIONS
Ce produit peut vous exposer à des produits chimiques, y compris le
monoxyde de carbone, qui est connu dans l'État de Californie pour causer
le cancer, des malformations congénitales et / ou d'autres problèmes de
reproduction. Pour plus d'informations, visitez www.P65warnings.ca.gov
CALIFORNIA PROPOSITION 65 WARNING:
This product can expose you to chemicals including carbon monoxide, which
is known to the State of California to cause cancer, birth defects and/or other
reproductive harm. For more information, go to www.P65warnings.ca.gov
United States Stove Company
227 Industrial Park Road
South Pittsburg, TN 37380
Certified to: ASTM E 1509, 2004, and Certified
to: ULC-S627-00, and (UM) 84-HUD
Approved for installation in mobile homes.
This unit is not intended to be used as a
primary source of heat.
U.S. Environmental Protection Agency
Certified to comply with 2020 particulate
emission standards using wood pellets.
852421B-4505H

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Summary of Contents for Ashley AP5790

  • Page 1 Owner’s Operation and Instruction Manual MODEL: AP5790 SAVE THESE INSTRUCTIONS THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. • Read all instructions carefully before installing or operating this stove.

  • Page 2: Specifications

    84-HUD by INTERTEK Testing Services in Fairview, Oregon USA. This manual describes the installation and operation of the Ashley, AP5790 wood heater. This heater meets the 2015 US Environmental Protection Agency’s wood pellet emissions limits for wood heaters sold after May 15, 2020.

  • Page 3: Safety Precautions

    Safety Precautions • IMPORTANT: Read this entire manual before • Allow the stove to cool before performing any installing and operating this product. Failure to do maintenance or cleaning. Ashes must be disposed so may result in property damage, bodily injury, in a metal container with a tight fitting lid.

  • Page 4: Installation Options

    Installation INSTALLATION OPTIONS • Read this entire manual before you install and use your pellet stove. Failure to follow instructions may result in property damage, bodily injury, or even death! (See specific installation details for clearances and other installation requirements) A Freestanding Unit—supported by pedestal/legs and placed on a non-combustible floor surface in compliance with clearance requirements for a freestanding stove installation.

  • Page 5: Floor Protection

    Installation FLOOR PROTECTION This heater must have a non-combustible floor protector (ember protection) installed beneath it if the floor is of combustible material. If a floor pad is used, it should be UL listed or equal. The floor pad or non-combustible surface should be large enough to cover at least the area under the product and 6 in.

  • Page 6: Pellet Vent Installation

    Installation PELLET VENT TYPE A UL listed 3-inch or 4-inch type “PL” pellet vent exhaust system must be used for installation and attached to the pipe connector provided on the back of the stove (use a 3-inch to 4-inch adapter for 4-inch pipe). Connection at back of stove must be sealed using Hi-Temp RTV.

  • Page 7: Through The Roof/Ceiling Installation

    Installation THROUGH THE WALL INSTALLATION (RECOMMENDED INSTALLATION) Canadian installations must conform to CAN/CSA-B365. To vent the unit through the wall, connect the pipe adapter to the exhaust motor adapter. If the exhaust adapter is at least 24 in.(609mm) above ground level, a straight section of pellet vent pipe can be used through the wall.

  • Page 8: Special Mobile Home Requirements

    Installation OUTSIDE AIR SUPPLY (OPTIONAL, UNLESS INSTALLING IN A MOBILE HOME) Adequate ventilation air is required to operate this heater. During operation, the heater draws air for combustion which can be assisted by the installation of outside combustion air inlets. However, certain weather conditions such as icing or use of kitchen exhaust fans may impact and reduce the effectiveness of vents.

  • Page 9: Control Panel

    Control Panel PANEL CONTROLS The blowers and automatic fuel supply are controlled from a panel on the side of the unit. The control panel functions are a follows. A. ON/OFF SWITCH (“POWER” BUTTON) • When pushed, the stove will automatically ignite. No other fire starter is necessary. The igniter will stay on for at least 10 and up to 12 minutes, depending on when Proof of Fire is reached.

  • Page 10: Operation

    Operation • DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE - Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this stove. Keep all such liquids well away from the stove while it is in use. •...

  • Page 11: Damper Control

    Operation THE AUTOMATIC FIRESTARTER 1. Fill hopper and clean burn pot. 2. Press “On/Off” button. Make sure the green light comes on. 3. The damper should be completely closed or open no more than ¼ of the way during start-up. This will vary depending on your installation and elevation.

  • Page 12: Shutdown Procedure

    Operation KEEP HOPPER LID CLOSED AT ALL TIMES EXCEPT WHEN REFILLING. DO NOT OVERFILL HOPPER. SHUTDOWN PROCEDURE Turning your stove off is a matter of pressing the “POWER” button on the display board. The green light will turn back to red when the “POWER” button is pushed. The auger motor will stop, and the blowers will continue to operate until the internal firebox temperatures have fallen to a preset level.

  • Page 13: Interior Chambers

    WARNING: FAILURE TO PROPERLY MAINTENANCE THE CLEAN OUTS WILL RESULT IN POOR PERFORMANCE OF THIS STOVE. INTERIOR CHAMBERS • Burn Pot: Periodically remove and clean the burn pot and the area inside the burn pot housing. In particular, it is advisable to clean out the holes in the burn pot to remove any build up that may prevent air from moving through the burn pot freely.

  • Page 14: Ash Removal

    Maintenance ASH REMOVAL Remove the ashes periodically to avoid unnecessary ash build up. Ash removal is as follows: 1. Let fire burn out and allow unit cool to room temperature. 2. Clean the heat exchanger tubes (see Heat Exchanger Cleaning section) – Make sure Pellet Stove is at room temperature before touching .

  • Page 15: Fall Start Up

    Maintenance GLASS - CLEANING, REMOVAL, AND REPLACEMENT OF BROKEN DOOR GLASS Cleaning - We recommend using a high quality glass cleaner. Should a buildup of creosote or carbon accumulate, you may wish to use 000 steel wool and water to clean the glass. DO NOT use abrasive cleaners. DO NOT perform the cleaning while the glass is HOT.

  • Page 16: Troubleshooting Guide

    Trouble Shooting Guide When your stove acts out of the ordinary, the first reaction is to call for help. This guide may save time and money by enabling you to solve simple problems yourself. Problems encountered are often the result of only five factors: 1) poor fuel;...

  • Page 17: Smoke Smell Coming Back Into The Home

    Trouble Shooting Guide Display is Flashing “E2” Possible Causes Possible Remedies: (Unplug stove first when possible) Unhook air hose from the air switch and blow through it. Airflow switch hose or stove attachment pipes for If air flows freely, the hose and tube are fine. If air will not hose are blocked.

  • Page 18: Convection Blower Shuts Off And Comes Back On

    Trouble Shooting Guide Display is Flashing “E3” Possible Causes Possible Remedies: (Unplug stove first when possible) The hopper is out of pellets. Refill the hopper. If on the low setting, you may need to close the damper all The air damper is too far open for a low feed setting. the way.
  • Page 19 Trouble Shooting Guide Display is Flashing “E4” Possible Causes Possible Remedies: (Unplug stove first when possible) The air inlet, burnpot, interior combustion air Follow all cleaning procedures in the maintenance section chambers, combustion blower, or exhaust pipe are of the owner’s manual. blocked with ash or foreign material.
  • Page 20 Trouble Shooting Guide STOVE WILL NOT FEED PELLETS, BUT FUEL FEED LIGHT COMES ON AS DESIGNED Possible Causes Possible Remedies: (Unplug stove first when possible) Wait for the stove to cool for about 30 - 45 minutes. Locate the High Limit thermodisc and press the reset button on the High limit switch has tripped or is defective.
  • Page 21 Trouble Shooting Guide • GLASS “SOOT’S” UP AT A VERY FAST RATE • FLAME IS LAZY, DARK, AND HAS BLACK TIPS • AFTER STOVE HAS BEEN ON FOR A WHILE, THE BURNPOT OVERFILLS Possible Causes Possible Remedies: (Unplug stove first when possible) Stove or vent pipe is dirty, which restricts airflow Follow all cleaning procedure in the maintenance section of through the burnpot.
  • Page 22 Parts List Part No. Description Qty. 892238 Main Weldment 892239 Exhaust Blower Duct 892240 Ignitor Housing Guide Plate 892241 Inlet Air Guide Plate 892183.15 Vacuum Switch Mounting Plate 892243 Hopper Assembly 69517 Auger Assembly 88175 Gasket, T-Disc 80601 T-Disc, Room Air 892250 Igniter Tube Assembly 88118...

  • Page 23: Parts Diagram

    Parts Diagram -23-...
  • Page 24 Parts Diagram Auger Parts List Key Part No. Description Qty. 83529 Hairpin 891164 Weldment, Auger Housing 69514 Assy, Top Bushing Retainer 891161 Weld., Bot. Plate Retainer 891195 Brkt, Drive Motor 83545 10-32 Kep Nut 83343 #10X1/2 hx hd dp ox black 891141 Auger 891169...

  • Page 25: Wiring Diagram

    Wiring Diagram -25-...
  • Page 26 Notes...

  • Page 27: Service Provider

    Service Record It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. SERVICE PROVIDER Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. Always use the manufacturer's specified spare part when replacement is necessary.

  • Page 28: How To Order Repair Parts

    How to Order Repair Parts This manual will help you obtain efficient, dependable service from your pellet stove, and enable you to order repair parts correctly. Keep this manual in a safe place for future reference. When writing, always give the full model number which is on the nameplate attached to the heater.

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