Smithco Spray Star 2000D Parts & Service
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Smithco Spray Star 2000D Parts & Service

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Parts & Service
Spray Star 2000D
Model 20-700-A
SN: 200D324
January 2019
Product Support:
Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435
productsupport@smithco.com

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Summary of Contents for Smithco Spray Star 2000D

  • Page 1 Parts & Service Spray Star 2000D Model 20-700-A SN: 200D324 January 2019 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...

  • Page 2: Table Of Contents

    CONTENTS Introduction ..........1-3 Accessories ........50-114 Introduction ................ 1 Plumbing 2002D System (Radion 8140) ....50-51 ® General Safe Practices............2 Plumbing 2004D System (TeeJet 744) ....52-53 ® Specifications ..............3 Wiring 2004 System (TeeJet 744) ........54 ® Optional Spray Equipment..........3 Wiring 2002 System (Radion 8140) ......

  • Page 3: Introduction

    All Smithco machines have a Serial Number and Model Number. Both numbers are needed when ordering parts. Refer to engine manual for placement of engine serial number. For product and accessory information, help finding a dealer, or to register your procuct please contact us at www.Smithco.com.

  • Page 4: General Safe Practices

    17. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. 18. Use parts and materials supplied by Smithco only. Do not modify any function or part. 19. Use caution when booms are down as they extend out beyond the center line of the machine.

  • Page 5: Specifications

    SPECIFICATIONS SPRAY STAR 2000 WEIGHTS AND DIMENSIONS Length 132" (335cm) - w/ booms 137" (348 cm) - w/ Cleanload 151" (384 cm) Width 72" (183cm) Height w/ Booms Folded 110" (279 cm) Wheel Base 61" (155cm) Weight Empty 2090 lbs (948kg) Weight Loaded 3705 lbs (1681 kg) SOUND LEVEL (DB)

  • Page 6: Service

    MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the en- gine manual before operation. Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 2000 has 14 grease fittings.
  • Page 7 MAINTENANCE ENGINE OIL With strict emission control regulations now in effect, the CF-4 and CG-4 engine oils have been developed for use with low sulfur fuels, for On-Highway vehicle engines. When Non-Road engines run on high sulfur fuel, it is advisable to use a "CF or better"...

  • Page 8: Storage

    MAINTENANCE BATTERY Batteries normally produce explosive gases which can cause personal injury. Do not allow flames, sparks or any ignited object to come near the battery. When charging or working near battery, always shield your eyes and always provide proper ventilation. Battery cable should be disconnected before using “Fast Charge”.

  • Page 9: Adjustments

    ADJUSTMENTS WHEEL CREEP "Creep" is when the engine is running and hydrostatic transmission is in neutral, but due to inadequate align- ment, wheels still move. Do the following procedure to stop this motion. 1. Lift up and support machine so rear wheels are off the ground and can turn freely.

  • Page 10: Service Chart

    SERVICE CHART Before servicing or making adjustments to the machine, stop engine, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. The suggested maintenance checklist is not offered as a replacement for the manufacturer’s engine manual but as a supplement.
  • Page 11 SERVICE CHART Item Maintenance Procedure Torque the wheel lug nuts. (64-74 ft/lb (87-100 Nm)) After the first 8 operating hours Change the engine oil filter. Check the engine oil level. Clean area around muffler and controls. Check the hydraulic fluid level. Before each use daily Check the tire pressure.

  • Page 12: Diagrams

    20-612 MAIN WIRE HARNESS DIAGRAM Use dielectric grease on all electrical connections. Color Code Chart Blue Brown Yellow Green Orange Black Purple White...
  • Page 13 20-612 MAIN WIRE HARNESS PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-730 Speedometer 12-804 Hour Meter 13-488 Ignition Switch 32-014 Lights Lights 15-725 Mount Panel End 15-782 Non-Lighted Switch, On-None-Off 15-727 Rocker - No light Cruise 15-729 Mount Panel Middle 15-726 Lighted Switch 15-732 Rocker , Green...

  • Page 14: Engine Wiring Diagram

    20-613 ENGINE WIRE HARNESS DIAGRAM Use dielectric grease on all electrical connections. To reset circuit breaker on ball valve, you must disconnect power to computer. Color Code Chart Blue Brown Yellow Green Orange Black Purple White...
  • Page 15 20-613 ENGINE WIRE HARNESS PARTS LIST REF# PART# DESCRIPTION QUANTITY 77-223 Timer 30-042-06 Glo Relay 30-042-06 Power Relay Fuel Pump Fuel Solenoid Alternator 33-216 Battery 8-603 Battery Strap 48-147 Negative Battery Cable 50-323 Red Battery Cable Starter 20-693 50A Breaker 8977 Red Circuit Breaker Boot 18-372...

  • Page 16: Hydraulic Diagram

    HYDRAULIC DIAGRAM Use dielectric grease on all electrical connections.
  • Page 17 HYDRAULIC DIAGRAM PARTS LIST REF# PART# DESCRIPTION QUANTITY 43-116 Wheel Motors 14-080 Wheel Motor Seal Kit 15-681 Hose 20-572 Hydraulic Hose 20-574 Hydraulic Hose 8832-29 3/4 Suction Hose 18-040 Hose Clamp 15-839 Hydraulic Cylinder 14-531 Cylinder Seal Kit 20-575 Hydraulic Hose 15-301 Orbitor 15-301-01...

  • Page 18: Body & Frame

    BODY & FRAME DRAWING...
  • Page 19 BODY & FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-953 16" Lid 16-953-01 Gasket for Lid 16-169 Strainer Basket 14-365 Air Gap Filler 16-961 Adapter 16-962 Coupler 16-962-01 Buna-N Gasket 20-592 200 Gallon Tank (Fiberglass) 20-529 Decal, Spray Star 2000 20-593 Decal, Site Gauge 20-750...
  • Page 20 NOSE CONE DRAWING...

  • Page 21: Parts

    NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 13-718 15" Steering Wheel 13-726 Center Cap 27-077 Decal, Smithco Round 76-364 Square Boot 76-362 Mini Tilt steering HB-516-18-150 Hex Bolt, - 18 x 1 HNFL-516-18 Flange Whiz-loc Nut, 15-844 Tilt Steering Spacer...
  • Page 22 NOSE CONE DRAWING...
  • Page 23 NOSE CONE PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-163 Forward Foot Pedal 48-066 Pedal Grip 31-049 Button Plate HB-14-20-075 Hex Bolt, -20 x HNFL-14-20 Flange Whiz-loc Nut, - 20 33-509 Master Control Switch HSTP-14-20-075 Machine Screw, -20 x 18-169 Adapter 15-301 Orbitor 77-207...
  • Page 24 LINKAGE DRAWING...

  • Page 25: Linkage

    LINKAGE PARTS LIST REF# PART# DESCRIPTION QUANTITY 50-108 Cable 11-100 Linkage Yoke HN-516-24 Hex Nut, HB-516-18-175 Hex Bolt, -18 -1 HNTL-516-18 Nylon Lock Nut, - 18 45-118 Throttle Control w/ Cable 15-781 X-large Cup Holder 20-646 Center Console 20-645 Decal, Center Console 48-066 Pedal Grip 10-163...
  • Page 26 FRONT AXLE DRAWING...

  • Page 27: Front Axle

    FRONT AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 80-167 Dust Cap HNAR-100-14 Slotted Jam Nut, 1 - 14 HP-18-150 Cotter Pin, 11-043 Bearing with Races 80-019 Hub (includes all * items) 11-041 Oil Seal HMB-100-10 Machine Bushing 1 x 10GA 15-696 Left Spindle 20-555...

  • Page 28: Oil Tank And Fuel Tank

    OIL AND FUEL TANK DRAWING...
  • Page 29 OIL AND FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 73-051 Tank Strap 20-561 Roll Bar Base 18-249 Barb Fitting 18-140 Street Elbow 18-093 Straight Tee 60-213 Strainer 60-473 Oil Tank 13-586-03 Neck HSM-10-32-063 Machine Screw, 10 - 32 x HWL-10 Lock Washer 10 HB-516-18-150...
  • Page 30 SEAT PANEL DRAWING...

  • Page 31: Seat Panel

    SEAT PANEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-270 Rear Hood (fiberglass) 20-749 Shock Mount 20-611 Roll Bar HB-12-13-150 Hex Bolt, -13 x 1 HNFL-12-13 Flange Whiz-loc Nut, 8-563 Gas Shock 26-034 Ball Stud, 10MM HNM-10-1.5 Metric Nut, 10 x 1.5 20-554 Hinge 20-580...

  • Page 32: Engine And Pumps

    ENGINE AND PUMPS DRAWING...
  • Page 33 ENGINE AND PUMPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-624 Oil Cooler HB-516-18-075 Hex Bolt, -18 x HNFL-516-18 Flange Whiz-loc Nut, 18-438 Fitting 20-624 Right Oil Cooler Mount HB-516-18-075 Hex Bolt, - 16 x HNFL-516-18 Flange Whiz-loc Nut, - 16 20-614 25HP Kubota Diesel Engine 18-220...
  • Page 34 ENGINE AND PUMPS DRAWING...
  • Page 35 ENGINE AND PUMPS PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-12-13-300 Hex Bolt, - 13 x 3 HMB-12-14 Machine Bushing, x 14GA HWL-12 Lock Washer, HN-12-13 Hex Nut, 20-594 Guide Disk 14-266 Ball Bearing 18-270 Spacer 20-625 Left Oil Cooler Mount HB-516-18-075 Hex Bolt, - 16 x...

  • Page 36: Spray Pump

    SPRAY PUMP DRAWING...
  • Page 37 SPRAY PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-161 Fitting 18-372 3-Way Valve 16-180 Quick Coupler 16-935 Quick Coupler Cap 16-156 Elbow 18-390 Pipe Tee 16-880 Close Nipple 16-998 Hypro Pump ® 33-480 Pressure Switch 16-973 Reducer 18-475 Male Elbow 9038-41 Tubing (to top of tank) 10-389...
  • Page 38 REAR AXLE DRAWING...

  • Page 39: Rear Axle

    REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-106 Park Brake Handle 11-100 Linkage Yoke HN-516-18 Hex Nut, 50-108 Cable 60-536 Bellows 15-691 Brake Relay 11-100 Linkage Yoke, HN-516-24 Nut, 34-021 HCP-516-100 Clevis Pin, HP-18-075 Cotter Pin, 76-241 Right Caliper CW 34-101-02 Pad Kit 76-239...

  • Page 40: Spray Tank

    SPRAY TANK DRAWING...
  • Page 41 SPRAY TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 20-552 Accessory Mount 16-162 Hex Plug 1" 16-945 Double Thread Fitting 20-537 Tank Support 16-150 Double Thread Fitting (part of tank) 16-155 Elbow 16-194 Anti-Vortex Fitting (part of tank) 16-156 Elbow 20-534 Tank Pad 20-526 Tank Pad Die...

  • Page 42: Turbo Quad Agitator

    TURBO-QUAD AGITATOR DRAWING...
  • Page 43 TURBO-QUAD AGITATOR PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-036 Agitator Jet (Includes one each ", ", and " orifices) 16-173 Reducer, 16-157 Female Pipe Thread Tee, 16-158 Close Nipple,...
  • Page 44 15-301 ORBITOR DRAWING...

  • Page 45: Orbitor

    15-301 ORBITOR PARTS LIST REF # PART # DESCRIPTION QUANTITY 10-576-04 Dust Seal Housing O-Ring Seal Quad Seal 10-576-03 Thrust Bearing 10-576-02 Bearing Race Manual Steering Relief Valve O-ring Plug 10‡ Standard Torque Centering Springs Sleeve 15-301-06 Wear Plate 10-576-01 Drive 15-301-08 Drive Pin...

  • Page 46: Hypro ® Pump

    16-998 HYPRO PUMP ® When servicing the spray pump or filter, all control valves must be shut off if there is liquid in the tank. REF# PART# DESCRIPTION QUANTITY 16-998-01 Drain Plug 16-998-02 Pump Casing Impeller Nut 16-966-16 Impeller 16-966-11 16-998-10 Gasket 16-998-04...

  • Page 47: Eaton Gear Pump

    76-197 EATON GEAR PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY Body 76-197-01 Front Plate Washer 76-197-06 Cap Screw 76-197-07 Retaining Ring Shaft Seal 33-061-15 Washer O-Ring Backup Gasket Seal Wear Plate 76-197-04 Shaft (comes with Idler Gear) 76-197-02 Back Plate Plug 76-197-08 Seal Kit...

  • Page 48: Hydrostatic Pump

    76-638 HYDROSTATIC PUMP DRAWING...
  • Page 49 76-638 HYDROSTATIC PUMP PARTS LIST REF# PART# DESCRIPTION QUANTITY 76-398-01 Drive Shaft (splined) Needle Bearing (with housing) 77-239-01 Housing 77-239-02 O-Ring 77-239-03 Thrust Bearing 77-239-04 Trunnion Cover 77-239-05 Pan Head Screw 77-239-06 Washer 77-239-07 Cone Bearing 77-239-08 Cam Plate 77-239-09 Swash Plate Insert 60-343-21 Rotating Kit...

  • Page 50: Wheel Motor

    43-116 REAR WHEEL MOTOR DRAWING...
  • Page 51 43-116 REAR WHEEL MOTOR PARTS LIST REF# PART# DESCRIPTION QUANTITY Water & Dirt Seal 2† 13-615-05 Service Housing Assembly Inner Seal 4† 13-032-27 Thrust Bearing 5† 13-032-28 Inner Bearing 13-032-29 Thrust Bearing 43-116-01 Drive Link Ring Seal 13-032-31 Manifold 13-032-32 Commulator Assembly (matched set) 13-032-33...

  • Page 52: Accessories

    2002D PLUMBING DRAWING ® (RADION 8140) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying.
  • Page 53 2002D PLUMBING PARTS LIST ® (RADION 8140) REF# PART# DESCRIPTION QUANTITY 8896-80 1" Discharge Hose x 80" 18-222 Hose Clamp 16-161 Fitting 16-935 Quick Coupler Cap 16-180 Quick Coupler 18-372 3-Way Valve 16-998 Hypro Pump ® 16-880 Close Nipple 18-390 Pipe Tee 16-156 Elbow...

  • Page 54: Plumbing 2004D System (Teejet ® 744)

    2004D PLUMBING DRAWING ® (TEEJET 744) 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring REF# PART# DESCRIPTION QUANTITY 20-543 Strainer Mount 17-537 Square U-Hex Bolt 15-780 Poly Hex Plug 15-739 #75 90° Hose Barb 15-741 #75 Series Clamp 15-737 Flanged Strainer 16-968-03 Screen (50 mesh) 15-735...
  • Page 55 2004D PLUMBING PARTS LIST ® (TEEJET 744) REF# PART# DESCRIPTION QUANTITY 15-740 #50 Series Clamp 15-825 #50 Male Quick Coupler 14-801 Agitator Line Strainer, 50 Mesh 14-802 Replacement 50 Mesh Screen 15-869 1" Hose Barb Outlet 15-553-01 Clip 15-553-02 O-ring 15-778 Blank Gauge Port Flange 15-738...

  • Page 56: Wiring 2004 System (Teejet ® 744)

    WIRING 2004 SYSTEM (TEEJET 744) ® REF# PART# DESCRIPTION QUANTITY 20-688-02 744A Console 20-727 Mount Bracket 20-540 Ram Mount Console harness Fused Power Cable 33-271 Fuse Block Ball Valve Wire Harness 15-743 Manifold Ball Valve Regulator Valve Adapter 20-817 Regulating Valve 18-042 Reducer Bushing 15-776...

  • Page 57: Wiring 2002 System (Radion ® 8140)

    WIRING 2002 SYSTEM (RADION 8140) ® If using Simulated Speed with a Radion 8140, one needs to change back to Ground Speed for proper rate control when spraying. REF# PART# DESCRIPTION QUANTITY Antenna 20-687-02 GPS Speed Sensor 20-697-01 Radion 8140 Console 20-781 Radion Plastic Cover 20-734...

  • Page 58: Plumbing Star Command I & Ii

    STAR COMMAND I & II PLUMBING 15-818 #75 Fitting O-ring 15-817 #50 Fitting O-ring...
  • Page 59 STAR COMMAND I & II PARTS LIST REF# PART# DESCRIPTION QUANTITY 8897-28 " Discharge Hose x 28" 18-116 Hose Clamp 16-180 Quick Coupler 16-935 Quick Coupler Cap 18-372 3-Way Valve 16-161 Fitting 16-973 Reducer 16-998 Hypro Pump ® 16-880 Close Nipple 18-390 Pipe Tee 16-156...

  • Page 60: Star Command I Module Mounts

    STAR COMMNAD I MODULE MOUNTS REF# PART# DESCRIPTION QUANTITY 20-665 Drive Module Bracket 20-664 Z Bracket HSTP-14-20-075 Machine Screw, - 20 x HNFL-14-20 Flange Whiz-loc Nut, Center Boom Mount HB-516-18-100 Hex Bolt, -18 x 1 HNTL-516-18 Nylon Lock Nut, 17-614 Boom Spacer 20-555 U-Hex Bolt...

  • Page 61: Star Command I Wiring System

    STAR COMMAND I WIRING 10-638 Fiberglass Cover 10-716 Dynajet Cover...

  • Page 62: Star Command Ii Module Mounts

    STAR COMMAND II MODULE MOUNTS REF# PART# DESCRIPTION QUANTITY 17-562 LH Break-Away Arm 11-050 Spring 17-560 Hinge Mount 17-559 Break-Away Mount 20-796 Bracket Cover 20-795 LH Driver Module Bracket HB-516-18-150 Hex Bolt, -18 x 1 HNFL-516-18 Flange Whiz-loc Nut, 20-794 Module Cover Bracket 10-625 Module Mount Bracket...

  • Page 63: Star Command Ii Wiring System

    STAR COMMAND II WIRING REF# PART# DESCRIPTION QUANTITY RAM Mount Aeros Harness w/ ISO CAN 32-709 RAM Base 20-805 Aeros Console 20-806 DynaJet Console 20-736-01 Antenna Cable 20-767 RX720 Receiver Switch box Power Cable 20-670-04 Pressure Sensor 20-684 Flow Meter Terminator Terminator DynaJet Interface Boom Harness...

  • Page 64: Regulator Valve

    20-817 REGULATOR VALVE REF# PART# DESCRIPTION QUANTITY Motor, 6RPM 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Lock Nut, Stainless Steel Ball, Polypropylene 15-552-13 Gasket, Viton...

  • Page 65: Regulator Valve

    20-785 REGULATOR VALVE REF# PART# DESCRIPTION QUANTITY 20-785-01 Motor, 6RPM 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Nylon Lock Nut, Stainless Steel Ball, Polypropylene 15-552-13 Gasket, Viton...

  • Page 66: 15-737/14-628 Flanged Strainer

    15-737/ 14-628 FLANGED STRAINER DRAWING REF# PART# DESCRIPTION QUANTITY 15-737-01 Strainer Head 75 Series 16-968-03 50 Mesh Strainer 16-968-05 80 Mesh Strainer 14-521-02 EPDM Gasket 14-521-03 Bowl 1" NPT 14-521-04 EPDM Rubber gasket 14-521-05 15-737 Flanged Strainer Assembly with 50 Mesh Screen 14-628 Flanged Strainer Assembly with 80 Mesh Screen...

  • Page 67: Manifold Ball Valve

    15-743 MANIFOLD VALVE DRAWING REF# PART# DESCRIPTION QUANTITY 15-552-23 Motor 15-878 Metri-Pack Cable (comes with motor) 15-552-24 Retaining Clip 15-552-25 Socket Head Cap Screw, Stainless Steel 15-552-26 Motor Adapter, Polypropylene 15-517-11 Thrust Washer, Teflon 15-552-27 Stem, Stainless Steel 15-552-05 O-ring, Viton 15-517-16 Body, Nylon Nylon Lock Nut, Stainless Steel...
  • Page 68 NOTES...

  • Page 69: Agitation Strainer

    14-801 AGITATION STRAINER REF# PART# DESCRIPTION QUANTITY QC Strainer Head Bowl Strainer QC Retaining Clip 14-802 50 Mesh Strainer Viton Oring 15-553-01 Retaining Clip 15-553-02 Viton Oring...

  • Page 70: 20' Hd Boom

    17-580 20' HEAVY BOOM...
  • Page 71 17-580 20' HEAVY BOOM REF# PART# DESCRIPTION QUANTITY 17-652 Left Boom Arm 17-631 V-Boom Nest 17-578 Boom Nest Post 30-214 10" Electric Hydraulic Actuator 30-184 Actuator Mount HN-38-16 Hex Nut, - 16 (adjustment Hex Bolt) HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, HNFL-38-16...
  • Page 72 17-580 20' BOOM DRAWING...
  • Page 73 17-580 20' BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, - 16 HW-38 Flat Washer, 17-635 Clean Load Mount 8803-13 Black Trim, 13" HB-12-13-300 Hex Bolt, - 13 x 3 HNTL-12-13 Nylon Lock Nut,...

  • Page 74: 20' Hd Boom 744 And Radion Plumbing

    17-580 20' HD BOOM 744 AND RADION PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose "...

  • Page 75: 20' Hd Boom Star Command I Plumbing

    17-580 20' HD BOOM STAR COMMAND I PLUMBING REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose, "...

  • Page 76: 20' Hd Boom Star Command Ii Plumbing

    17-580 20' HD BOOM STAR COMMAND II PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-8.5 Black Hose, " x 8.5" 18-040 Hose Clamp 18-416 Double Barb 9032-4 Black Hose " x 4" 18-040 Hose Clamp 18-415 " Hose Barb 9032-28 Black Hose "...

  • Page 77: 18' Hd Boom Star Command Ii Plumbing

    17-585 18' HD BOOM STAR COMMAND II PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-8.5 Black Hose, " x 8.5" 18-040 Hose Clamp 18-416 Double Barb 9032-4 Black Hose " x 4" 18-040 Hose Clamp 18-415 " Hose Barb 9032-28 Black Hose "...

  • Page 78: 18' Hd Boom

    17-585 18' HD BOOM DRAWING...
  • Page 79 17-585 18' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-652 Left Boom Arm 18-297 Cap Plug 17-617 Boom Nest 17-578 Boom Nest Post 17-537 Square U-Hex Bolt 30-214 KYB Electric/ Hydraulic Actuator (includes * items) 30-184 Ram Mount HN-38-16 Hex Nut, - 16 ( for adjustment Hex Bolts)
  • Page 80 17-585 18' HD BOOM DRAWING...
  • Page 81 17-585 18' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-636 Fresh Water Tank Mount HB-38-16-100 Hex Bolt, - 16 x 1 HNFL-38-16 Flange Whiz-loc Nut, - 16 HW-38 Flat Washer, 17-635 Clean Load Mount 8803-13 Black Trim x 13" HB-12-13-300 Hex Bolt, - 13 x 3...

  • Page 82: 18' Hd 744 And Radion Plumbing

    17-585 18' HD BOOM 744 AND RADION PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose, "...

  • Page 83: 18' Hd Boom Star Command I Plumbing

    17-585 18' HD BOOM STAR COMMAND I PLUMBING REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose, " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose, "...

  • Page 84: 15' Hd Boom

    17-601 15' HD BOOM DRAWING...
  • Page 85 17-601 15' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-541 Boom End Guard 17-551 Left Boom Arm 17-573 Guide Block Set HB-14-20-125 Bolt -20 x 1 HNTL-14-20 Lock Nut - 20 HB-38-16-300 Bolt, - 16 x 3 HNTL-38-16 Lock Nut, - 16 17-617 V-Boom Nest...
  • Page 86 17-601 15' HD BOOM DRAWING...
  • Page 87 17-601 15' HD BOOM PARTS LIST REF# PART# DESCRIPTION QUANTITY 17-528 Boom Center 25-334 Decal, Serial Tag HBFL-516-18-075 Bolt, - 18 x HNFL-516-18 Flange Lock Nut, - 18 17-552 Right Boom Arm 17-636 Freshwater Mount 17-635 Clean Load Mount 8803-13 Black Trim, 13"...

  • Page 88: 15' Hd Boom 744 And Radion Plumbing

    17-601 15' HD SUPER BOOM 744 AND RADION PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-19 Black Hose " x 19" 18-040 Hose Clamp 18-416 Double Barb 33-506 Nozzle body (see nozzle drawing) 18-415 " Hose Barb 9032-2.5 Black Hose "...

  • Page 89: 15' Hd Boom Star Command I Plumbing

    17-601 15' HD SUPER BOOM STAR COMMAND I PLUMBING REF# PART# DESCRIPTION QUANTITY 20-675 Single Hose Barb - Right Orientation 20-673 Single Hose Barb 20-674 Single Hose Barb - Left Orientation 9032-19 Black Hose " x 19" 18-040 Hose Clamp 9032-2.5 Black Hose "...

  • Page 90: 15' Hd Boom Star Command Ii Plumbing

    17-601 15' HD BOOM STAR COMMAND II PLUMBING REF# PART# DESCRIPTION QUANTITY 18-417 Single Barb 9032-8.5 Black Hose, " x 8.5" 18-040 Hose Clamp 18-416 Double Barb 9032-4 Black Hose " x 4" 18-040 Hose Clamp 18-415 " Hose Barb 9032-28 Black Hose "...

  • Page 91: Standard Nozzle Assembly

    STANDARD NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 16-988 Cap Assembly 16-920-06 Diaphragm, EPDM Stainless Steel Screw Upper Clamp 16-920-03 O-ring Pivot Pin, Stainless Steel Turret, 3-Outlet, Nylon O-ring, EPDM Plug E-clip 33-538 Cap - White 33-554 Nozzle Tip - White (XR11008-VS) 16-800 Viton Gasket 16-802...
  • Page 92 STAR COMMAND I NOZZLE DRAWING REF# PART# DESCRIPTION QUANTITY Nylon Black Nut 303 Stainless Steel Washer 20-673-09 12V Coil Assembly Tube Sub Assembly 302 Stainless Steel Spring Viton O-ring Plunger 303 Stainless Steel Cap 20-673-02 E-Chemsaver Solenoid 20-673-04 " Mount Assembly Pan Head Screw 18-417 Single Barb (part of 20-674-P and 20-675-P)

  • Page 93: Star Command I Nozzle Assembly

    STAR COMMAND I NOZZLE ASSEMBLY REF# PART# DESCRIPTION QUANTITY 20-673-02 E-Chemsaver® 20-673-04 " Bottom Mount Nozzle Body 3† 18-417 Single Barb 20-676 Turbo TeeJet Tip 20-677 QT White Cap and Washer 6‡ 18-416 Double Hose Barb Quantity is per nozzle body. For 18' booms multiply quantity by 11. Quantity is per nozzle body.

  • Page 94: Star Command Ii Nozzle Assembly

    STAR COMMAND II NOZZLE REF# PART# DESCRIPTION QUANTITY 20-807-01 e-Chemsaver 20-673-09 12V Coil Stainless Steel Screw Upper Clamp 16-920-03 O-ring Pivot Pin, Stainless Steel Turret, 3-Outlet, Nylon O-ring, EPDM Plug E-clip 33-538 Cap - White 33-554 Nozzle Tip - White (XR11008-VS) 16-800 Viton Gasket 16-802...

  • Page 95: Water Meter Kit (Gallons)

    14-515 WATER METER KIT (GALLONS) 15-618 WATER METER KIT (LITERS) REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-514 Water Meter (Gallons) 14-527 Water Meter (Liters) 14-525 Filler Inlet 16-962 1" Quick Coupler (already on machine) 16-961 1" Adapter Quick Coupler (already on machine) 16-851 1"...
  • Page 96 30-010 ELECTRIC HOSE REEL DRAWING...
  • Page 97 30-010 ELECTRIC HOSE REEL PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-906-25 Retaining Ring 16-906-22 Axle Assembly HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 13-750 Solenoid HB-14-20-075 Hex Bolt, - 20 x HWL-14 Lock Washer, HN-14-20...

  • Page 98: Electric Hose Reel

    ELECTRIC HOSE REEL WIRING DIAGRAM REF# PART# DESCRIPTION QUANTITY 8843-132 Flexguard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 13-750 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut HN -10-32...

  • Page 99: Hose Reel

    30-009 MANUAL HOSE REEL DRAWING REF# PART# DESCRIPTION QUANTITY 16-129-11 Disc 17 " 16-906-25 Retaining Ring 16-906-22 Axle Assembly, HB-38-16-100 Hex Bolt, - 16 x 1 HW-38 Flat Washer, 16-906-27 Trim, Drum Edge 16-906-21 Drum Center 16-906-20 Disc 17 , Crank Side HWL-516 Lock Washer, HB-516-18-075...

  • Page 100: Hose Reel Installation

    HOSE REEL MOUNT DRAWING...

  • Page 101: Hose Reel Adjustments

    HOSE REEL MOUNT PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-749 Hose Barb, 9032-110 " Black Hose 110" 18-040 Hose Clamp 16-129 Manual Rewind Hose Reel HB-516-18-150 Hex Bolt, -18 x 1 HW-516 Flat Washer, HNTL-516-18 Nylon Lock Nut, - 18 16-295 Hose Fitting, Hose Reel Mount bracket...

  • Page 102: Foam Marker Installation

    30-004 FOAM MARKER DRAWING Spray Star 3180 Spray Star 2000 WIRING DRAWING...
  • Page 103 30-004 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 14-291-05 Double Switch Box 33-508 Fuse 15-506-02 Center Switch 14-291-14 Switch HB-516-18-175 Hex Bolt, -18 x 1 part of machine) HNFL-516-18 Flange Whiz-loc Nut, - 18 (part of machine) Mount Bracket ( part of machine) 14-291-04 Tank Bracket...
  • Page 104 FOAMER NOZZLE MOUNT & HOSE GUARD MOUNT DRAWING...
  • Page 105 30-004 FOAM MARKER PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-987 Foam Nozzle Mounting Kit 1 per boom 15-507 Foamer Tubing Clear Tubing 15-511 Foam Nozzle Blue Tubing 15-510-01 Nozzle Mounting Rod Boom 16-795 Square Clamp 1. Slide hose clamp onto dRoll Over Bar tube of foam nozzle and attach restrictor bell. 2.

  • Page 106: Foamer Replacement Parts

    14-291 FOAMER REPLACEMENT PARTS...
  • Page 107 14-291 FOAMER REPLACEMENT PARTS REF# PART# DESCRIPTION QUANTITY 14-291-01 Black Cover 14-291-08 White Fly Nut 14-291-09 Blue Fly Nut 14-284-10 Tubing Connector 14-291-17 M6 Tubing Connector 14-536 Compressor Complete 14-291-11 Diaphragm Replacement Kit 15-505-08 Brush Retainer 15-505-06 Brush 15-505-07 12V Electric Motor 15-511-02 Foam Sponge 14-284-02...

  • Page 108: Fresh Water Tank - Front Mount

    20-758 FRESH WATER WASH TANK - FRONT MOUNT REF# PART# DESCRIPTION QUANTITY 20-757 Mount Plate HB-516-18-075 Hex Bolt, - 18 x HWL-516 Lock Washer, HW-516 Flat Washer, 10-234 Wash Tank 17-537 Square U-Bolt 16-158 Close Nipple 16-151 Elbow 16-960 Spigot INSTALLATION INSTRUCTIONS 1.

  • Page 109: Fresh Water Tank - Rear Mount

    30-006 FRESH WATER TANK - REAR MOUNT REF# PART# DESCRIPTION QUANTITY 10-234 Wash Tank 16-158 Close Nipple 16-151 Elbow 16-960 Spigot HB-516-18-075 Hex Bolt, - 18 x HWL-516 Lock Washer, HW-516 Flat Washer, INSTALLATION INSTRUCTIONS 1. Fresh Water Wash Tank mounts on the rear of all the machines. 2.

  • Page 110: Chemical Cleanload System

    20-503 CHEMICAL CLEAN-LOAD DRAWING REF# PART # DESCRIPTION QUANTITY 16-945 Fitting (part of tank) 16-159 Fitting 8897-43 " Discharge Hose 43" 15-620 Clean-load Assembly 16-156 Elbow 16-972 90° Elbow 18-391 Coupling 16-161 Fitting 18-116 Hose Clamp 8897-116 " Discharge Hose 116" Center Boom 14-604 Loom Clamp Mount...
  • Page 111 OPERATING INSTRUCTION START-UP 1. All Clean-load valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3. Close and lock lid by turning cover clockwise. 4.

  • Page 112: Chemical Cleanload Replacement Parts

    15-620 CHEMICAL CLEAN LOAD PARTS DRAWING ®...
  • Page 113 15-620 CHEMICAL CLEAN LOAD PARTS LIST ® REF# PART# DESCRIPTION QUANTITY 15-620-21 Tank Screw, #6 x 1” 15-620-02 Tank Lid 15-620-22 ProClean Container Nozzle 15-620-23 ProClean Push Valve Assembly 15-620-19 Tank Rinse 15-620-20 Gasket, 1” FNPT Coupler Thread Nipple ProClean Tank Wash Nozzle Splash Retainer O-ring Breather Nut, Breather...

  • Page 114: Tank Rinsing System

    15-835 TANK RINSING SYSTEM REF# PART# DESCRIPTION QUANTITY 16-961 1" Adapter 16-962 1" Coupler 16-864 1" FTP Elbow 16-158 Close Nipple 16-150 Double Thread Fitting 16-172 4" Nipple 15-834 Tank Rinsing Nozzle 16-163 Reducer Bushing Drill 1 " hole 5" from outside edge of cover. Install Tank Rinsing kit as shown, with the Double Thread Fitting (Ref 5) going into the cover.

  • Page 115: 26Gallon Rinse Tank

    20-760 26 GALLON WASH TANK REF# PART# DESCRIPTION QUANTITY 20-726 LH Tank Mount HB-38-16-300 Hex Bolt, - 16 x 3 HW-38 Flat Washer HNFL-38-16 Flange Whiz-Loc Nut, - 16 20-723 RH Tank Mount HB-516-18-075 Hex Bolt, - 18 x HW-516 Flat Washer, HWL-516 Lockwasher,...
  • Page 116 NOTES...

  • Page 117: Reference

    DECAL LIST This is a list of decals located on the Spray Star 2000D. Part number, description and location will help in reordering decals. 15-463 Decal, Spray Pump 20-529 Decal, Spray Star 2000 20-545 Decal, Dashboard 20-553 Decal, Center Console...

  • Page 118: Quick Reference Replacement Parts

    QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 20-576 Hydraulic Oil Filter Assembly 20-576-01 Oil Filter Replacement Element 30-042-09 Engine Oil Filter 30-042-05 Air Cleaner Cartridge 30-042-08 Fuel Filter Element REPLACEMENT BELTS 15-124 Spray Pump V-Belt L444 30-042-11 Fan Belt SEAL KITS 15-301 Power Steering Orbital Motor 15-301-01...
  • Page 119 30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Smithco Product Support Department 200 West Poplar Ave.
  • Page 120 This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not limited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.

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