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prestige
Solo 110LC
Water Boiler
* I N S T A L L A T I O N A N D M A I N T E N A N C E *
* I N S T A L L A T I O N A N D M A I N T E N A N C E *
Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of installa-
NOTI E
tion in order to gain warranty coverage.
When receiving the PRESTIGE Solo unit, any claims for damage or shortage in shipment must be filed
immediately against the transportation company by the consignee.
Leave all documentation received with appliance with owner for future reference.
If the information in this manual is not followed exactly, a fire or explosion may
WARNING
result causing property damage, personal injury or death.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
• WHAT TO DO IF YOU SMELL GAS
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
Date: 7/19/12
M A N U A L
M A N U A L
this or any other appliance.
- Do not try to light any appliance
- Do not touch any electrical switch; do not use any phone in your building.
- Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier, call the fire department.
FOR YOUR SAFETY
2012-41 Manual Prestige 110LC_TriMax
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Related Manuals for TriangleTube prestige Solo 110LC
Summary of Contents for TriangleTube prestige Solo 110LC
- Page 1 prestige Solo 110LC Water Boiler * I N S T A L L A T I O N A N D M A I N T E N A N C E * * I N S T A L L A T I O N A N D M A I N T E N A N C E * M A N U A L M A N U A L Warranty Registration Card must be filled out by the customer and mailed within thirty (30) days of installa-...
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Page 2: Table Of Contents
Table of Contents PRODUCT AND SAFETY INFORMATION Definitions........... 1 Product and Safety Information . - Page 3 Table of Contents Boiler System Piping Applications....... . 16 Expansion Tank and Makeup Water ....... 16-17 Diaphragm Expansion Tank .
- Page 4 Table of Contents Alarm Wiring ..........33 Low Voltage Connections.
- Page 5 Table of Contents Cleaning of New Boiler/System ........56 Check and Test Antifreeze .
- Page 6 Table of Contents SECTION XVII - MAINTENANCE PROCEDURES Maintenance Procedures Reported Problems ........69 Check Surrounding Area.
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Page 7: Definitions
Product & Safety Information Definitions The following terms are used throughout this manual to bring attention to the presence of potential hazards or important information concerning the product. DANGER NOTI E Indicates the presence of a hazardous Indicates special instructions on installa- situation which, if ignored, will result in tion, operation or maintenance, which death, serious injury or substantial... -
Page 8: Product And Safety Information
Product & Safety Information DANGER WARNING Do not use this appliance if any part Should overheating occur or the gas has been under water. Immediately call supply fails to shut off, turn OFF the a qualified service technician to inspect manual gas control valve external to the appliance and to replace any part of the appliance. -
Page 9: Section I - Pre-Installation Items
Pre-Installation Items SECTION I - Pre-Installation Items Ensure the boiler location allows the combus- tion air/vent piping to be routed directly through the building and terminate properly outside with Code Compliance a minimum amount of length and bends. This product must be installed in accordance to Ensure the area chosen for the installation of the the following: PRESTIGE Solo is free of any combustible... -
Page 10: Residential Garage Installations
Pre-Installation Items Reference the appropriate vent supple- Residential Garage Installations ment for clearance requirements. When installing the PRESTIGE Solo in a resi- dential garage, the following special precautions per NFPA 54/ANSI Z223.1 must be taken: BEST PRACTICE Mount the unit a minimum 18 inches To provide serviceability to the unit it is [458 mm] above the floor level of the recommended that the following clear-... -
Page 11: Section Ii - Combustion Air And Venting
Combustion Air Venting SECTION II - Combustion Air and Potential contaminating products Venting Spray cans containing chloro/fluorocar- bons Combustion Air Contamination Permanent Wave Solutions Chlorinated wax WARNING Chlorine - based swimming pool chem- If the PRESTIGE Solo combustion air icals / cleaners inlet is located in any area likely to cause Calcium Chloride used for thawing ice or contain contamination, or if products,... -
Page 12: Ventilation And Combustion Air Requirements - Direct Vent
Combustion Air Venting Ventilation and Combustion Air Ventilation and Combustion Air Requirements - Direct Vent Requirements - Category IV A Direct Vent appliance utilizes uncontamined A Category IV appliance utilizes uncontami- outdoor air (piped directly to the appliance) for nated indoor or outdoor air (surrounding the combustion. -
Page 13: Methods Of Accessing Combustion Air Into A Space - Category Iv
Combustion Air Venting Methods of Accessing Combustion Air Into A The minimum dimension of air open- Space - Category IV ings shall be not less than 3 inches. Combining spaces in different stories. Indoor Combustion Air The volumes of spaces in different sto- ries shall be considered as communicat- NOTI E ing spaces where such spaces are con-... - Page 14 Combustion Air Venting Fig. 2: All Combustion Air from Outdoors Fig. 3: All Combustion Air from Outdoors Through One Permanent Air Through Ventilated Attic Opening Not less than the sum of the areas of all vent connectors in the space. Two Permanent Openings Method.
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Page 15: Combination Of Indoor And Outdoor Combustion Air
Combustion Air Venting Combination of Indoor and Outdoor The PRESTIGE Solo is certified per ANSI Z21.13 as a Category IV or Direct Vent (sealed Combustion Air combustion) appliance. A Category IV appli- ance utilizes uncontamined indoor or outdoor Indoor Openings: Where used, openings con- air (surrounding the appliance) for combustion. -
Page 16: Removal Of An Existing Boiler From A Common Vent System
Combustion Air Venting Removal of an Existing Boiler from a 5. Test for spillage at the draft hood relief Common Vent System opening after 5 minutes of main burner operation. Use the flame of a match or can- dle, or smoke from a cigarette, cigar or pipe. BEST PRACTICE 6. -
Page 17: Commonwealth Of Massachusetts Installation
Combustion Air Venting Commonwealth of Massachusetts Installations Only For direct-vent appliances, mechanical- 4. A metal or plastic identification plate vent heating appliances or domestic hot shall be mounted at the exterior of the water equipment, where the bottom of the building, four feet directly above the vent terminal and the air intake is installed location of vent terminal. -
Page 18: Section Iii - Unit Preparations
Unit Preparations SECTION III - Unit Preparations Wall Mounting Guidelines 1. The wall-mounting bracket is designed for Handling Instructions stud spacing of 12 inch or 16 inch on cen- ters. For unconventional stud spacing, a The PRESTIGE Solo is generally easier to solid / secure mounting surface must be handle and maneuver once removed from the provided for installation of the bracket. -
Page 19: Wall Bracket Installation - Stud Walls
Unit Preparations Wall Bracket Installation - Stud Walls Wall Bracket Installation - Solid Walls 1. Locate the studs in the general area of the 1. Locate the general area of the boiler place- boiler placement. ment. 2. Place the wall-mounting bracket on the 2. -
Page 20: Section Iv - Boiler Piping
Boiler Piping SECTION IV - Boiler Piping Should terminate with a plain end, not with a threaded end. The material of the piping should have a serviceable General Piping Requirements temperature rating of 250ºF or greater. All plumbing must meet or exceed all local, Should not be subject to conditions state and national plumbing codes. - Page 21 Boiler Piping Pressure Relief Valve (Supplied with Boiler) Drain Piping Directed to a Suitable Place of Drainage Boiler Supply Connection Boiler Return Connection with Tee Fitting and Boiler Drain Valve (field supplied) Fig. 5: Pressure Relief Valve and Boiler Drain Valve Installation...
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Page 22: Additional Limit Control
Ensure the expansion tank is properly sized for valve. the boiler volume (3 gallons [12 L] for the Maximum set point for the limit is PRESTIGE Solo 110LC and the system vol- 194ºF. ume and temperature. For wiring of the limit reference Fig. 19,... -
Page 23: Diaphragm Expansion Tank
PRESTIGE Solo, the boiler supply and vent would cause air to be vented from return piping size must be a minimum of 1 the system resulting in a water-logged inch for the PRESTIGE Solo 110LC. expansion tank. System Piping - Zone Valves Circulator... -
Page 24: Piping Component Legend
Boiler Piping Fig. 6: Piping Component Legend... -
Page 25: Near Boiler Piping Diagrams
Boiler Piping Fig. 7: Near Boiler Piping - Diaphragm Expansion Tank Note: Pitch horizontal pip- ing upwards (1” of pitch per 5 ft of piping) towards expansion tank. Fig. 8 : Near Boiler Piping - Closed Type Expansion Tank... -
Page 26: System Piping -Through Boiler
Boiler Piping System Piping -Through Boiler NOTI E In new or retrofit applications in which prima- To ensure an adequate flow rate through ry/secondary arrangement is not utilized, the the PRESTIGE Solo, the boiler supply PRESTIGE Solo allows this flexibility due to a and return piping size must be a mini- lower boiler pressure drop, see Graph 2 on mum of 1 inch for the PRESTIGE Solo... -
Page 27: System Piping Diagrams
Boiler Piping Note: Reference Fig. 23, page 38 for Prestige Wiring. Fig. 9: System Piping - Zoning with Zone Circulators Note: Reference Fig. 24, page 38 for Prestige Wiring. CH2/ Fig. 10: System Piping - Zoning with Zone Valves The boiler system piping shown must be a “closed” system to avoid any NOTI E oxygen contamination and potential failure of the outer tank of the Smart. - Page 28 Boiler Piping Note: Reference Fig. 25, page 39 for Note: Verify CH circulator is Prestige Wiring. properly sized to overcome the system pressure drop and pro- vide adequate flow through the boiler system. Fig. 11: System Piping - Multiple Zone Valve with Single System/Boiler Circulator Note: Verify CH circula- Note: Reference Fig.
- Page 29 Boiler Piping...
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Page 30: Section V - Installing Vent / Combustion Air & Condensate Drain
Installing Vent/Combustion Air & Condensate Drain SECTION V - Installing Vent / WARNING Combustion Air & Condensate Drain Ensure the condensate drain assembly Installing Vent and Combustion Air contains the plastic seated ball. Do not install the condensate drain assembly if DANGER the ball is lost or missing, replace the entire assembly. - Page 31 Installing Vent/Combustion Air & Condensate Drain CAUTION NOTI E When selecting and installing a conden- The condensate drain must remain filled sate pump, ensure the pump is approved and unobstructed and allow unrestricted for use with condensing boilers and fur- flow of condensate.
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Page 32: Section Vi - Gas Piping
Gas Piping SECTION VI - Gas Piping male threads of pipe joints so that pipe dope does not block gas flow. Gas Supply Piping Connection WARNING NOTI E Failure to apply pipe dope as detailed above can result in severe personal The gas supply piping must be installed injury, death or substantial property in accordance to all applicable local,... -
Page 33: Natural Gas
Gas Piping NATURAL GAS 2. Install 100% lockup gas pressure regulator in the gas supply line if inlet pressure can Pipe Sizing - Natural Gas exceed 13”w.c at any time. Adjust the lock- up pressure regulator for 13”w.c maximum. Refer to Table 1 for schedule 40 metallic pipe length and diameter requirements for natural gas, based on rated PRESTIGE Solo input WARNING... -
Page 34: Propane Gas
2. Pressure required at the gas valve inlet sup- ply pressure port: The propane orifice requirement is: Maximum 13”w.c. at flow or no flow PRESTIGE Solo 110LC: 0.204” (5.2 mm) conditions to the burner Minimum 5”w.c. during flow conditions to the burner. Must be verified during start up and with all other gas appliances operating within the building. -
Page 35: Gas Valve/Venturi Assembly
Gas Piping Gas Valve Gasket Orifice Gas Valve Venturi Fig. 16: Gas Valve / Venturi Assembly... -
Page 36: Section Vii - Internal Wiring
Internal Wiring SECTION VII - Internal Wiring WARNING ELECTRICAL SHOCK HAZARD. For your safety, disconnect electrical power supply to the unit before servicing or Location of Fuses making any electrical connections to avoid possible electric shock hazard. Failure to do so can cause severe person- al injury or death. -
Page 37: Internal Factory Wiring Diagram
Internal Wiring Fig. 19: Prestige Solo Boiler Factory Wiring... -
Page 38: Section Viii - External Wiring
External Wiring SECTION VIII- External Wiring Circulator Wiring 1. Reference Table 2 to determine the appro- Installation Compliance priate circulator connections required. The circulator connections used will depend on All field wiring made during installation must the systems piping layout. comply with: Table2: Circulator Operation Default Setting National Electrical Code NFPA 70 and any... -
Page 39: Alarm Wiring
External Wiring 3. Connect the DHW circulator to the line Low Voltage Connections voltage terminal strip on the wiring panel below the PRESTIGE control module, as NOTI E shown in Fig. 19 on page 31. The DHW circulator is enabled during a DHW call. Line and Low Voltage wiring should be This circulator is used to supply heat to an separated to prevent possible electrical... -
Page 40: Outdoor Sensor Wiring
External Wiring 2. Follow thermostat manufacturer’s instruc- Additional Boiler Limits tions for proper installation. Thermostat should be located on an inside wall away Additional boiler limits (High Limit, LWCO, from any heat or cold influences such as etc.) can be wired into either the Manual Reset drafts, lights, fireplaces, etc. -
Page 41: Cascade Wiring
External Wiring Cascade Wiring CAUTION The TriMax control includes the ability to operate up to six boilers together as one with- Locate the system temperature sensor out the need for external controllers. Consult where it can accurately measure the sup- the PRESTIGE TriMax Control Supplement ply temperature to the heating system. -
Page 42: Zone Valve Wiring
External Wiring Fig. 20: Multiple Zone Field Wiring Using Zone Valves... -
Page 43: Zone Circulator Wiring
External Wiring Fig. 21: Multiple Zone Field Wiring using Zone Circulators... -
Page 44: System Piping Wiring Diagrams
External Wiring Note: Reference Fig. 9, page 21 for System Piping. Fig. 23: Prestige Wiring - Zoning with Zone Circulators Note: Reference Fig. 10, page 21 for System Piping. CH2/SYS Fig. 24: Prestige Wiring - Zoning with Zone Valves... - Page 45 External Wiring Note: Reference Fig. 11, page 22 for System Piping. Line voltage terminal strip Low voltage terminal strip CH2 / Sys Power Alarm Aux Boiler DHW Pump / CH1 Pump Pump Pump Divert Valve Diverter Valve Supply Contact Modulation Cascade Modbus Outdoor...
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Page 46: Section Ix - Trimax Operation
TriMax Operation SECTION IX- TriMax Operation The TriMax Boiler Management System is designed to be flexible yet easy to use. TriMax mon- itors and controls the Prestige to provide heat as efficiently as possible. TriMax includes many advanced features which previously were not available in the Prestige. •... -
Page 47: Trimax Navigation
TriMax Operation TriMax Navigation Navigation is performed through four arrow buttons UP, DOWN, LEFT, RIGHT with a center OK button for making selections and entering information. The INSTALLER button (the small round button) provides the installing contractor with full access to all available features after entering a password. -
Page 48: Trimax Menu Structure
TriMax Operation TriMax Menu Structure Home Screen Main Menu CH/DHW Operation Menu Boiler Information Menu EZ Setup Menu Heating Enabled Boiler Information... -
Page 49: Home Screen
TriMax Operation Home Screen The Home Screen presents status information in a very user friendly way so that the current state of the boiler can be quickly accessed. The Prestige is represented in the center of the Home Screen. Basic operating information such as supply and return temperatures are displayed as well as current burner status. -
Page 50: Status Line Messages
TriMax Operation Status Line Messages Status Line Message Description Standby Indicates that the Prestige is ready to respond when a demand is received. CH Demand A central heating call has been received. DHW Demand A domestic hot water call has been received. Central heating and domestic hot water calls are being received simultane- CH / DHW Demand ously. -
Page 51: Main Menu
TriMax Operation Main Menu The Main Menu can be entered from the Home Screen by pressing the OK button. The menu system utilizes icons to represent each selection. The currently selected menu is displayed as a reversed image with a text description shown at the top of the display. Menus can be entered by highlighting the desired icon and pressing the OK button. -
Page 52: Ez Setup Menu
TriMax Operation EZ Setup Navigation: Home Screen>Main Menu>EZ Setup The EZ Setup menus provide a simple way to quickly customize the TriMax for each installation. EZ Setup prompts the user to make selections which allows the Prestige to be setup very quickly without searching through long lists of settings and manually making adjustments. - Page 53 TriMax Operation Select CH1 Reset Curve Default: Finned Tube Baseboard Select CH1 Reset Curve prompts the installer to select an outdoor reset curve for a CH1 heating call when an Outdoor Reset option is chosen in Select CH Demand. Outdoor reset curve presets are available to cover most applica- 180ºF tions.
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Page 54: Domestic Hot Water Ez Setup
TriMax Operation Domestic Hot Water EZ Setup Navigation: Home Screen>Main Menu>EZ Setup>DHW EZ Setup Domestic Hot Water EZ Setup allows the installer to quickly customize the domestic hot water settings for the application. Select DHW Demand Default: Switch Select DHW Demand Select DHW Demand prompts the installer to select the type of device which will generate a DHW call. -
Page 55: Ez Setup Reset
TriMax Operation DHW Priority Timeout DHW Priority Timeout Default: Off DHW Priority Timeout prompts the installer to enter an optional time limit that a domestic hot water call has priority over a central heating call. Press 60 min. the LEFT or RIGHT buttons to adjust the DHW Priority Timeout then press the OK button to store the setting. -
Page 56: Ch/Dhw Operation
TriMax Operation CH/DHW Operation Heating Enabled Navigation: Home Screen>Main Menu>CH / DHW Operation CH / DHW Operation provides a simple way to disable either the central heating or domestic hot water functions of the Prestige. Operation can be enabled and disabled by selecting the central heating or domestic hot water icon then pressing the OK button to toggle between enabled and disabled. -
Page 57: Information Items
TriMax Operation Information Items Information Item Description Displays the current operating state of the Prestige. This is the same as Boiler Status the status line on the home screen. Heating Call Displays if a central heating call is present. DHW Call Displays if a domestic hot water call is present Boiler Firing Rate Displays the current firing rate of the Prestige. -
Page 58: Lockout History
TriMax Operation Lockout History Navigation: Home Screen>Main Menu>Boiler Information>Lockout Lockout History History 5h ago 5h ago 1: Low water 1: Low water 25h ago 2: No error Lockout History records the last eight lockouts. Each line contains a lock- 25h ago 3: No error out description followed by how long ago the lockout occurred. -
Page 59: Lockout Screen
TriMax Operation Lockout Screen The Lockout Screen replaces the Home Screen if a lockout occurs. The screen backlight will also illuminate constantly while the Prestige is locked out. Pressing any arrow button will return to the Home Screen so that additional troubleshooting can be performed. See pages 54 and 55 for a list of lockouts and descriptions. -
Page 60: Manual Reset Hard Lockouts
TriMax Operation Manual Reset Hard Lockouts Code Lockout Message Description Failed Ignition The burner failed to light after 5 ignition attempts. False Flame A flame is being detected prior to ignition. High Boiler Temperature Boiler temperature exceeds 212°F [100ºF] Blower is not at correct speed or speed signal is not being received Blower Speed by control module. -
Page 61: Automatic Reset Soft Lockouts
TriMax Operation Automatic Reset Soft Lockouts Code Lockout Message Description High Flue Temperature Flue temperature exceeds high limit. Internal Control Fault EEPROM misconfiguration Internal Control Fault CRC check error. DHW Sensor Shorted A short circuit has been detected in the DHW temperature sensor circuit. DHW Sensor Open An open circuit has been detected in the DHW temperature sensor circuit. -
Page 62: Section X - Start-Up Preparation
Start-Up Preparation SECTION X - Start-Up Preparation Chlorinated Water Do not use the PRESTIGE Solo to heat a NOTI E swimming pool or spa directly. Requirements below must be met for Maintain the chlorine level of the water at lev- warranty coverage of Prestige heat els considered safe for drinking. -
Page 63: Check And Test Antifreeze
Start-Up Preparation Check and Test Antifreeze NOTI E For boiler systems containing antifreeze solu- System water, including additives, must tions, follow the antifreeze manufacturer’s be practically non-toxic, having a toxicity instructions in verifying the inhibitor level and rating or Class of 1, as listed in Clinical to ensure the fluid characteristics are within Toxicology of Commercial Products. -
Page 64: Check For Gas Leaks
Start-Up Preparation Remove the front jacket panel and check for NOTI E continuity across the low water cut-off device wire terminals. The contacts should be closed In systems using 3-wire zone valves, back- when system pressure is greater than 10 psi. feed of voltage to the unit is a common See item 6, on Fig. -
Page 65: Section Xi- Start-Up Procedures
7. Are the heating thermostats set above room proper propane gas orifice size: 0.204” temperature? (5.2 mm) for PRESTIGE Solo 110LC, Refer to Fig. 16, page 29 for location of the If none of these conditions correct the problem, propane gas orifice. - Page 66 Start-Up Procedures Check Vent Piping and Combustion Air 2. Test for CO2 or O2 and for CO during Piping. high firing rate. The combustion read- ings should be within the range listed in Check for gas-tight seal at every con- Table 4.
- Page 67 Start-Up Procedures e. Press the LEFT and RIGHT buttons to Measure Input - Natural Gas Only adjust the firing rate from 0% to 100%. 1. Ensure the boiler is firing at maximum firing Hold down the LEFT or RIGHT but- rate.
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Page 68: Operating Instructions
Start-Up Procedures FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instructions exactly, a fire or explosion may WARNING result causing property damage, personal injury or loss of life. • If you cannot reach your gas supplier, call the . -
Page 69: Section Xii - Outdoor Reset Control
Outdoor Reset Control SECTION XII - Outdoor Reset 4. Mount the sensor enclosure at an elevation Control on the exterior wall to prevent accidental damage or tampering. The boiler setpoint for a space heating call can 5. Avoid mounting the enclosure in areas sub- be fixed or vary with the outdoor temperature. -
Page 70: Section Xiii - External Modulating Control
External Modulating Control SECTION XIII - External Modulating TriMax Adjustment Control The TriMax control must be programmed to accept the 0-10 VDC signal from the external The boiler can directly accept an analog 0-10 modulating boiler control. VDC signal to control the firing rate from an external modulating boiler controller such as the Optima SCC4. -
Page 71: Factory Trimax Settings
External Modulating Control Factory TriMax Setting HEATING SETTING FACTORY DEFAULT EZ SETUP RESET INSTALLER RESET Heating Operation Enabled Demand Switch & Outdoor Reset Absolute Max CH Setpoint 194°F [90°C] CH1 Maximum Setpoint 180°F [82°C] CH1 Minimum Setpoint 120°F [49°C] Reset Curve Coldest Day 0°F [-18°C] Reset Curve Warmest Day 64°F [18°C]... -
Page 72: Section Xiv - Check-Out Procedures
Check-Out Procedures SECTION XIV- Check-Out Procedures In multiple zone applications, adjusted for correct flow of boiler water to each zone. Checked and verified room thermostat(s) NOTI E function properly and the thermostat(s) Perform the following check-out proce- heat anticipator (if used) was properly set. dures as outlined and check off items as Observed several operating cycles for completed. -
Page 73: Section Xv - Installation Record
Installation Record SECTION XV - Installation Record PRESTIGE Model Number: Serial Number: Date of Installation: Fuel: Natural Gas Propane Measured Rate of Input: Btu/hr Combustion Readings: The following items were completed during installation: Installation instructions have been followed and completed Check-out procedures have been followed and completed Information regarding the unit and installation received and left with owner / maintenance personnel. -
Page 74: Sections Xvi - Maintenance Schedule
Maintenance Schedules SECTION XVI - Maintenance Schedule Owner Maintenance Service Technician Periodically: At least on an annual basis the following main- Check the area around the unit. tenance should be performed by a qualified ser- Check and remove any blockage from the vice technician: combustion air inlet and ventilation open- General... -
Page 75: Section Xvii- Maintenance Procedures
Maintenance Procedures SECTION XVII- Maintenance Verify that combustion air inlet area is free of Procedures any contaminates. Refer to the materials listed on page 5 of this manual. If any of these prod- ucts are in the area from which the unit takes Maintenance Procedures its combustion air, they must be removed immediately or the combustion air intake must... -
Page 76: Clean Condensate Drain Assembly
Maintenance Procedures Clean Condensate Drain Assembly WARNING 1. Loosen the retaining nut from the conden- Failure to inspect the vent system and sate drain assembly and disconnect the combustion air inlet piping and to have assembly from the boiler. any conditions repaired, can result in 2. -
Page 77: Check Expansion Tank
Maintenance Procedures Check Expansion Tank WARNING Refer to Section IV - Boiler Piping for rec- Before manually operating the pressure ommended location of the expansion tank relief valve, ensure the discharge piping is and air eliminators. directed to a suitable place of disposal to avoid a potential scald hazard. -
Page 78: Check Control Wiring
Maintenance Procedures Check Control Wiring Carefully remove the burner mounting plate assembly from the heat exchanger. Ensure Inspect all control wiring. Ensure wiring is in combustion chamber insulation is not damaged good condition and properly connected. during removal of burner mounting plate assembly. -
Page 79: Check Flame Signal
Maintenance Procedures Check Flame Signal 4. Disconnect the wiring harness connectors from the blower and remove the blower The flame signal can be read from the Boiler retaining screws or nuts. Remove the blow- Information screen. It should be a min. 1μ Α er from the unit. -
Page 80: Review With Owner
Maintenance Procedures 15. Once the boiler has been completely Review With Owner flushed, return the boiler and system piping Ensure the owner understands the impor- back to operation. tance to perform the maintenance schedule 16. Perform the required startup and checkout specified in this manual. -
Page 81: Replacement Parts
Replacement Parts Fig. 33: PRESTIGE Solo 110LC Jacket Components Item Part # Description PTJKT10R Rear Panel PTJKT08F Front Jacket Panel PTRKIT129 Control Enclosure Bezel PTJKT22S Side Jacket Panel (Left or Right) PTJKT14T Top Jacket Panel PTJKT18T Top Jacket Access Panel... - Page 82 Replacement Parts Fig. 34: PRESTIGE Solo 110 LC Internal Components Item Part # Description PTRKIT124 Heat Exchanger Body PTADPT07 Vent Outlet/ Combustion Air Inlet Adapter PTRKIT115 Polypropylene Vent Pipe PTRKIT122 Supply / Return Temperature Sensor PTRKIT123 Flue Temperature Sensor PGRKIT20 LWCO Pressure Device PSRKIT05 Condensate Drain Assembly...
- Page 83 Replacement Parts Fig. 39: PRESTIGE Solo 110LC Burner Components Part # Item PRESTIGE Description Solo 110LC PSRKIT09 Combustion Chamber Insulation PSRKIT10 Burner Head with Gasket - Natural PSRKIT11 Burner Head with Gasket - Propane PTRKIT114 Blower with Gasket PSRKIT12 Burner Plate...
- Page 84 Replacement Parts Fig. 41: PRESTIGE Solo Control Enclosure Item Part # Description PTRKIT109 Pressure Gauge and Fitting PTSWI01 Power Switch PTSWI02 Power Switch Cover PTRKIT108 Control Enclosure PTRKIT105 TriMax Control Module PTRKIT107 TriMax Display Module PTCON19 Control Enclosure Cover PTGRO01 Igniter Cable Grommet PTFUSE02 TriMax Control Module 5A Fuse (Not Shown)
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Page 85: Product Specifications
3/4” NPSC Pressure Relief Valve [76 mm] 2 1/4” 1 ” NPT Boiler Supply [56 mm] 7 3/8” [186 mm] 1” NPT Boiler Return 9 7/8” [251 mm] 1/2” NPT Gas Connection 19 3/4” [502 mm] Front View PRESTIGE Solo 110LC... -
Page 86: Specifications
Product Specifications 12” [306 mm] 3/4” NPSC Pressure Relief Valve 11 3/8” [289 mm] 3” Vent Outlet 3” Combustion AIr Inlet 1 7/8” 1” NPT Boiler Return [48mm] 1” NPT Boiler Supply 2 1/4” [58mm] 1/2” NPT Gas Connection 15 5/8” [396 mm] Side View PRESTIGE Solo 110 LC... - Page 87 Product Specifications Net IBR Shipping Boiler DOE Seasonal Input Rating Heating Capacity Model Fuel Efficiency AFUE Weight Note 4 Note 2 Note 1 & 4 Lbs / Kg Note 5 Note 3 110,000 Natural 99,000 86,000 95 / 43 SOLO 110LC 87,000 110,000 102,500...
- Page 88 Product Specifications Graph 2: Pressure Drop Comparison Solo 110LC vs Grundfos UPS 15-58F Note: Minimum allowable flow rate at full input: 5 gpm...
- Page 89 Additional quality water heating equipment available from Triangle Tube Maxi-Flo and Spa Heat Exchangers Construction of high quality corrosion resistant stainless steel (AISI 316) or titanium Specially designed built-in flow restrictor to assure maximum heat exchange Compact and light weight Available in 5 sizes that can accommodate any size pool or spa SMART Indirect Fired Water Heaters...
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