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*5$&2
Pneumatically operated automatic air-assisted spray gun for spraying liquid materials with air boost
®
(Airless Plus
), - also possible without air boost (Airless).
The original manufacturer's nameplate can be
found on the spray gun. Please compare the
specifications and complete if necessary.
CORRECT USE
The spray gun A KP 115 is exclusively manufactured for normal use in surface technology (for
spraying coating substances) or for similar work.
Any other purpose above and beyond this is considered as incorrect use. We are not liable for any
damage or injury resulting from this; the user will bear sole liability in such cases.
Correct use includes observing operating, maintenance and inspection conditions and regulations
laid down by us.
The spray gun A KP 115 may only be installed, maintained and repaired by personnel familiar with,
and trained to recognize the inherent dangers.
The relevant accident prevention regulations as well as safety rules must be respected.
Unilateral changes to the spray gun will cause us to waive our responsibility for any damage or injury
caused.
The user is responsible for the correct installation of the appliance.
THE USER INFORMATION SHOULD BE KEPT FOR FUTURE USE
CONTENTS
DESCRIPTION
FUNCTIONAL DIAGRAM
FLUID
MATERIALS IN CONTACT WITH THE FLUID
TECHNICAL DATA
DIMENSIONAL DRAWING
SPRAY GUN FASTENING
TORQUES, LIST OF TOOLS
START-UP, OPERATION, MAINTENANCE AND INSPECTION
TROUBLESHOOTING
GENERAL SAFETY INFORMATION
LIST OF SPARE PARTS (SETS)
ACCESSORIES
Subject to change
Prepared 31.07.95 by Stengele
Approved 04.08.95 by Kuhn
SPRAY GUN A KP 115
USER INFORMATION
- OPERATING INSTRUCTIONS -
6000329E,
Read and understand the operator manual
and the safety instructions before taking the
gun into operation
This symbol appears in the operator
manual at all points regarding safety.
Ensure that all other users know and
understand all safety directions.
Rev. A
Page
2
3
3
3
4
4
5
5
5, 6 and 7
7
7
8 and 9
Sales catalogue
Continued on pages 2 to 9
Issued
09.99
%%
79990 012001

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Summary of Contents for Graco A KP 115

  • Page 1 Correct use includes observing operating, maintenance and inspection conditions and regulations laid down by us. The spray gun A KP 115 may only be installed, maintained and repaired by personnel familiar with, and trained to recognize the inherent dangers. The relevant accident prevention regulations as well as safety rules must be respected.
  • Page 2 DESCRIPTION Applied air Connected air The spray gun A KP 115 is operated pneumatically. The atomizing air , connection marked with "Z" is supplied permanently. After switching on, the control air •, (connection without any marking) first opens the path for the atomizing air and then the fluid valve.
  • Page 3 FUNCTIONAL DIAGRAM Automatic spray gun 3/2-way valve Atomizing air Air pressure regulator Pressure gauge Operating air (control air) MATERIAL Solids content Compatibility Behavior Compatibility highly suitable neutral highly suitable low to 1 % suitable corrosive highly suitable medium 1 to 6 % suitable under abrasive suitable under...
  • Page 4 Spray gun A KP 115 - 0 Without nozzle cartridge Max. permissible fluid inlet pressure Conventional Airless Plus Automatic Spray gun A KP 115 (in the standard version) Part nbr.: 79331 004002 Fluid inlet pressure max. perm. Fluid temperature max. perm.
  • Page 5 SPRAY GUN FASTENING Centrally at the rear end On a stationary support or a bracket, M 10.8 deep Leakage hole By means of a rod, Reciprocating arm TORQUES, LIST OF TOOLS Torque for the cheese-head screws M5, 7 Nm Tool for the spray gun in its standard version Tubular socket wrench Allen screw Pliers...
  • Page 6 Part nbr. 76194 015002 when no pre-atomizer is used. OPERATION Do not exceed the specified technical data (page 4). MAINTENANCE AND INSPECTION The automatic spray gun A KP 115 requires little maintenance. • Flush thoroughly before operating pauses •...
  • Page 7 TROUBLESHOOTING Component group Nature of defect Defect symptoms Possible cause Counter measure Nozzle, filter element Irregular fluid delivery Alteration of the spray Nozzle or pre-atomizer Clean nozzle, pre- pattern obstructed atomizer and filter no fluid delivery Filter element clogged up element Throttle valve screws Fluid delivery not uniform...
  • Page 8 LIST OF SPARE PARTS Greased with grease OKS 270 Replacement part set, air valve Part nbr. 79978 916002 Pos. 10 1 off Ring piston D34.8x9.5 Pos 20 1 off O-ring 8.5 x 1.5B Pos. 30 1 off Drive pin D12.5 L43 Pos.
  • Page 9 9.55 x 16 x 6 Pos 80 1 off Spacer 6 x 7.5 x 0.6 NOTES GRACO N.V. Industrieterrein “Oude Bunders” Loc. 2206 - Slakweidestraat 31 3630 Maasmechelen - Belgium Tel. : 32 89 770 700 Fax: 32 89 770 777...
  • Page 10 With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco´s written recommendations.