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Graco King E60 Instructions Manual
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Graco King E60 Instructions Manual

Electric sprayer
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Instructions
E60/E50
E60/E50 King
E60/E50
King TM
King
Electric high
high pressure
pressure sprayer
Electric
Electric
high
pressure
For
For professional
For
professional use
professional
use only.
use
only.
only.
Important Safety
Important
Important
Safety Instructions
Safety
Read all warnings and instructions in this manual and related
manuals before using the equipment. Save
See page 3 for model information. See
Technical Specifications for maximum
working pressure.
TM Electric
TM
Electric Sprayer
Electric
sprayer packages
packages for
for application
sprayer
packages
for
Instructions
Instructions
Save all all all instructions.
Save
PROVEN QUALITY. LEADING TECHNOLOGY.
Sprayer
Sprayer
application of of of protective
protective coatings.
application
protective
instructions.
instructions.
3A8126B
coatings.
coatings.
EN

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Summary of Contents for Graco King E60

  • Page 1 Instructions E60/E50 E60/E50 E60/E50 King King TM King TM Electric Electric Electric Sprayer Sprayer Sprayer 3A8126B Electric high high pressure pressure sprayer sprayer packages packages for for application application of of of protective protective coatings. coatings. Electric Electric high pressure sprayer packages application...
  • Page 2 Graco Standard Warranty........40 Daily Maintenance ........20 Check Oil Level ........... 20 Corrosion Protection ........20 Related Manuals Manuals Related Related Manuals Manuals are available at www.graco.com. Manual in in in English English Description Manual Manual English Description Description...
  • Page 3 Model Information Model Information Information Model Model Information NOTE: NOTE: See the King Driver Installation manual for driver approvals information. NOTE: Package Package Package Pump Pump Lower Pump Lower Lower Complete* Complete* Complete* Bare Bare Bare (Hose and (No Hose Hose (Hose (Hose...
  • Page 4 Damaged parts must be replaced only with genuine Graco parts with no substitutions. • Consult Graco Technical Assistance or your Graco distributor if dimensional information on the flameproof joints is necessary. • Consult Graco Technical Assistance or your Graco distributor for genuine replacement fasteners.
  • Page 5 Warnings WARNING WARNING WARNING ELECTRIC ELECTRIC ELECTRIC SHOCK SHOCK SHOCK HAZARD HAZARD HAZARD This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock. • Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.
  • Page 6 Warnings WARNING WARNING WARNING TOXIC TOXIC TOXIC FLUID FLUID FLUID OR OR FUMES FUMES FUMES Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using. •...
  • Page 7 Component Identification Component Identification Identification Component Component Identification Ref. Ref. Ref. Description Description Description Electric Driver Pump Lower Fluid Drain/Purge Valve Packing Nut Power Switch (Lock-out tag-out equipped) Fluid Outlet Junction Box Cover Pressure Adjustment Knob Outlet Check Valve Status Indicator Light (LED) Oil Fill Cap (vented) Junction Box Filter Cap (models equipped with integrated filter only)
  • Page 8 1. Loosen the ground screw (Y) and attach a ground qualified electrician and comply with all local codes wire (Graco part 244524 – not supplied). Tighten and regulations. the ground screw securely. Connect the other end of the ground wire to a true earth ground.
  • Page 9 Installation Install Vented Vented Oil Oil Cap Cap Before Before Using Using Flush Before Before Using Using Equipment Equipment Install Install Vented Before Using Flush Flush Before Using Equipment Equipment Equipment Equipment The pump fluid section was tested with lightweight oil, which is left in the fluid passages to protect parts.
  • Page 10 Setup Setup Setup Setup 3. Check packing nut (D). See Xtreme lower pump manual 311762 for packing nut torque. Fill with Throat Seal Liquid (TSL To avoid tip over, make sure cart is on a flat and level surface. Failure to do so could result in injury. 1.
  • Page 11 7. Check oil level. NOTICE NOTICE NOTICE Only use oil with Graco part number 16W645. Any other oil may not lubricate properly and can cause damage to the drive train. 8. Always flush and prime sprayer before each use Prime/Flush, , , page page 14 14).
  • Page 12 Setup Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure 2. Pull pressure adjustment knob (H) out and turn counterclockwise until it stops. Push the knob in to lock. Follow the Pressure Relief Procedure whenever you see this symbol. This equipment stays pressurized until pressure is manually relieved.
  • Page 13 Setup Drain fluid: fluid: Place the drain tube in a grounded Hold gun firmly against a grounded 7. Drain Drain fluid: metal pail. Trigger the gun. waste pail. Slowly open fluid drain/purge valve (C), and drain fluid into a waste pail. 8.
  • Page 14 Setup Prime/Flush Prime/Flush Prime/Flush 4. Close drain valve (C). To avoid fire and explosion, always ground equipment and waste container. To avoid static sparking and injury from splashing, always flush at the lowest possible pressure. 5. Turn power switch (E) ON. 1.
  • Page 15 Setup Pressure Relief Relief Procedure Procedure, , , page page 12 b. Trigger gun into grounded pail. Pull out 8. Perform Pressure Pressure Relief Procedure page pressure adjustment knob (H) and turn 9. Turn power switch (E) ON. clockwise slowly to increase pressure, until a steady stream flows from gun.
  • Page 16 Setup 15. Check pump and gun filters for debris. 3A8126B...
  • Page 17 Spray Spray Spray Spray 5. Pull out and turn pressure adjustment knob (H) until desired pressure is reached. Turn clockwise to increase pressure, counterclockwise to decrease pressure. Push knob in to lock. NOTICE NOTICE NOTICE Do not allow pump to run dry. It will quickly accelerate to a high speed causing damage.
  • Page 18 Spray 7. Spray a test pattern. Read fluid manufacturer’s recommendations. Adjust as necessary. NOTE: When determining the desired spray NOTE: NOTE: pressure, always increase the spray pressure until the spray pattern fully develops. This will reduce the pressure surge when the pump is stalled and minimize over-spray.
  • Page 19 Do not over-torque. The drain plug can inhibitor in pump to protect parts from corrosion. become stripped and damaged. To shutdown: 3. Open the oil fill cap (P) and add Graco Part No. 16W645 silicone-free ISO 220 synthetic EP gear Prime/Flush, , , page page 14 1.
  • Page 20 If oil is low, open Cart Maintenance Maintenance the fill cap (P) and add Graco Part No. 16W645 Cart Cart Maintenance silicone-free ISO 220 synthetic EP gear oil.
  • Page 21 Troubleshooting Troubleshooting Troubleshooting Troubleshooting NOTE: Check all possible remedies before NOTE: The status indicator (L) on the driver will blink NOTE: NOTE: NOTE: NOTE: disassembling pump. if an error is detected. Problem Problem Problem Cause Cause Cause Solution Solution Solution Pump output low on Exhausted fluid supply Refill and prime the pump.
  • Page 22 Over voltage (greater than Check the power supply. over and LED is off 300 V) No power to the control board Contact your Graco distributor or Tech Service for more information. Driver does not turn Encoder fault Cycle power. over and LED is on...
  • Page 23 Troubleshooting Error Error Code Error Code Code Troubleshooting Troubleshooting Troubleshooting Standby Mode Mode Standby Standby Mode Error codes can take two forms: • Alarm: Alarm: Alarm: Alerts you to the cause of the alarm and When slow blinking is displayed, the driver has shuts down the driver.
  • Page 24 • Cycle power and check status indicator (L) to see if the error is still active. • Follow the calibration procedure listed in the King Driver Operation/Repair manual to calibrate the encoder (this code will blink if calibration is in progress). • Contact your Graco distributor or Tech Service for more information. Alarm Encoder...
  • Page 25 Repair Repair Repair Repair 6. Remove clip (11) and slide coupling cover (13) up to remove coupling (12). To reduce the risk of injury due to skin injection and splashing, perform the Pressure Pressure Relief Pressure Relief Relief Procedure Procedure Procedure, , , page page page 12...
  • Page 26 Repair Outlet Check Check Valves Valves Outlet Outlet Check Valves 5. Use two wrenches to loosen the hose, then disconnect the hose from the outlet check valve housing. 1. Perform Pressure Pressure Pressure Relief Relief Procedure Relief Procedure, , , page Procedure page 12 page...
  • Page 27 Parts Parts Parts Parts Parts Drawing Drawing Parts Parts Drawing For information on Warning Labels, see Driver Operation/Repair manual. 1 Torque to 145–155 ft-lb (196–210 N•m). Quick Start Guide 3A8168 (not shown) is available upon request. Apply thread locker. † Wall mount sprayers only.
  • Page 28 Parts Parts Parts Parts List List List Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Qty. 255143 BRACKET, wall mount, painted (Models 273250, 273251, 273256, 273257) (includes 5, 6) 17X355 CART, heavy duty, painted (Models 273246, 273247, 273252, 273253, (includes 14, 20, 21, 22) 273262, 273264) 17X356...
  • Page 29 Parts Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Qty. H43850 HOSE, cpld, 4500 PSI, 0.375 ID, 50ft (Models 273252, 273254, 273256) H73850 HOSE, cpld, 7250 PSI, 0.375 ID, 50ft (Models 273246, 273248, 273250) H75050 HOSE, cpld, 7250 PSI, 0.50 ID, 50ft (Models 273262) H55050 HOSE, cpld, 5600 PSI, 0.50 ID, 50ft (Models 273264) XTR520...
  • Page 30 Parts Cart Parts Parts Cart Cart Parts Ref. Part Part Part Description Description Description Qty. Ref. Part Part Part Description Description Description Qty. Ref. Ref. Qty. Qty. Ref. Ref. Qty. Qty. 154628 WASHER 113436 RING, retaining - - - - - 113436 RING, retaining CART, light weight...
  • Page 31 Parts Outlet Check Check Valves Valves Parts Parts Outlet Outlet Check Valves Parts Outlet Check Check Valves Valves Parts Parts List: List: Outlet Outlet Check Valves Parts List: 127631 127631 (3/4 127631 (3/4 (3/4 in. in. in. male male npt male npt inlet) inlet)
  • Page 32 Parts ATEX/Hazardous ATEX/Hazardous ATEX/Hazardous Location-Rated Location-Rated Location-Rated Power Power Cord Power Cord Kits Cord Kits (1–gland Kits (1–gland cable (1–gland cable shown) cable shown) shown) A A A – – – Cord Cord Grip Grip ATEX/Hazardous Location Location- - - Rated Rated Power Power Cords: Cords:...
  • Page 33 Dimensions Dimensions Dimensions Dimensions Wall Mount Mount Systems Systems Wall Wall Mount Systems 3A8126B...
  • Page 34 Dimensions Cart Cart Cart Systems Systems Systems 3A8126B...
  • Page 35 Dimensions Hopper Hopper Hopper Systems Systems Systems 3A8126B...
  • Page 36 Notes Notes Notes Notes 3A8126B...
  • Page 37 100–120 VAC, single phase, 50/60 Gz, 25 Amps Minimum Recommended generator size 5 kW Oil capacity 1.0–1.2 quarts 0.9–1.1 liters Oil specification Graco part number 16W645 silicone-free ISO 220 synthetic EP gear oil Weight Cart 330 lbs 150 kg Wall Mount...
  • Page 38 100–1200 VAC, single phase, 50/60 Hz, 25 Amps Minimum Recommended generator size 5 kW Oil capacity 1.0–1.2 quarts 0.9–1.1 liters Oil specification Graco part number 16W645 silicone-free ISO 220 synthetic EP gear oil Weight Cart 330 lbs 150 kg Wall Mount...
  • Page 39 Recycling and Disposal Recycling and and Disposal Disposal Recycling Recycling Disposal End of of of Product Product Life Product Life Life At the end of a product’s useful life, recycle it in a responsible manner. 3A8126B...
  • Page 40 Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.

This manual is also suitable for:

King e50273246273247273248273249273250 ... Show all