1. Manuals
  2. Brands
  3. Graco Manuals
  4. Paint Sprayer
  5. Reactor E-10
  6. Instructions-parts list manual

Graco Reactor E-10 Instructions-Parts List Manual

For spraying or dispensing 4:1 mix ratio materials, including epoxies, polyurethane foam, and polyurea coatings. not for use in explosive atmospheres
Hide thumbs Also See for Reactor E-10:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Instruction Manual, Instructions-parts List Manual
Instructions - Parts List
For spraying or dispensing 4:1 mix ratio materials, including
epoxies, polyurethane foam, and polyurea coatings.
Not for use in explosive atmospheres.
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
See page 4 for a list of models and maximum working pressures.
313221A

Advertisement

Table of Contents
loading

Related Manuals for Graco Reactor E-10

Summary of Contents for Graco Reactor E-10

  • Page 1 Instructions - Parts List 313221A For spraying or dispensing 4:1 mix ratio materials, including epoxies, polyurethane foam, and polyurea coatings. Not for use in explosive atmospheres. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See page 4 for a list of models and maximum working pressures.

  • Page 2: Table Of Contents

    Maintenance ..... . . 23 Graco Information ....60...

  • Page 3: Related Manuals

    Related Manuals Related Manuals The following manuals are for Reactor E-10 - 4:1components and accessories. Some are sup- plied with your package, depending on its configuration. Manuals are available at www.graco.com. Fluid Heater Part Description 311210 Instruction-Parts Manual (English) Fusion Air Purge Plural Component Gun...

  • Page 4: Models

    Models Models The model no., series letter, and serial no. are located on the back of the Reactor E-10. For faster assistance, please have that information ready before calling Customer Service. Maximum Working Pressure, Reactor E10 * Electrical Volts Connection...

  • Page 5: Warnings

    Warnings Warnings The following general warnings are for the setup, use, grounding, maintenance, and repair of this equipment. Additional, more specific warnings may be found throughout the body of this manual where applicable. Symbols appearing in the body of the manual refer to these general warnings. When these symbols appear throughout the manual, refer back to these pages for a description of the specific hazard.
  • Page 6 Graco replacement parts only. • Do not alter or modify equipment. • Use equipment only for its intended purpose. Call your Graco distributor for infor- mation. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
  • Page 7 Warnings WARNING MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual.

  • Page 8: Overview

    • Slow circulation results in a higher temper- ature transfer in the heater, so hoses and Reactor E-10 is siphon-fed from 5 gallon pails gun heat up quicker. that can be mounted on the unit. •...

  • Page 9: Component Identification

    Component Identification Component Identification Key for F A Pump A K Control Panel; see F . 2, page 10 B Pump B Electric Motor and Drive Housings C Heater A M Suction Tubes D Heater B N Recirculation Tubes E Compressor P Air Line outlet F Crossbar R Outlet Hose Connections...

  • Page 10: Controls And Indicators

    Controls and Indicators Controls and Indicators TI7016a . 2. Controls and Indicators (heated unit shown) Motor/Pump Control • Indicator (ST) blinking: If error occurs, STA- TUS indicator will blink 1 to 7 times to indi- Function Knob cate status code, pause, then repeat. See 1 for a brief description of status ABLE Use knob (CF) to select desired function.

  • Page 11: Motor Power Switch/Circuit Breaker

    Controls and Indicators Motor Power Switch/Circuit Heater Temperature Controls Breaker See F . 3. Control knobs (HC) set tempera- ture of component A and B heaters. Indicator Switch (MP) turns power on to control board lights (HL) turn on when thermostats are heat- and function knob.

  • Page 12: Air Compressor Power Switch/Circuit

    Controls and Indicators Air Compressor Power Switch/Circuit Breaker Switch (CP) turns power on to compressor and regulator. The switch includes a 20 A circuit breaker. Air Compressor Controls Pressure Gauge (PG) indicates set air pres- sure by regulator. Regulator (AR) sets desired air pressure. 313221A...

  • Page 13: Setup

    Do not place pail on a safety and fire codes. nonconductive surface, such as paper, plastic, or cardboard, which interrupts grounding conti- Connect Reactor E-10 to the correct power nuity. source for your model. See T 2. Models ABLE with two power cords must be connected to two separate, dedicated circuits.
  • Page 14 To avoid electric shock, always unplug all cords before servicing Reactor E-10. Ensure no other high amp loads are connected while running Reactor E-10. To verify separate circuits, plug in Reactor E-10 or a worklight and cycle breakers on and off. Heater Power Motor Power...
  • Page 15 Connect gun air hose to the gun air input and to the air filter outlet (Z). If you The Reactor E-10 is tested with a plasti- are using more than one hose bundle, cizer oil at the factory. Flush out the oil...
  • Page 16 Setup Fill wet-cups Using a drill and mixing blade, mix filled or separated materials in the pail. Material Keep the felt washers in the pump left in the tanks overnight may need to be wet-cups saturated with Owens Corning remixed. plasticizer;...
  • Page 17 Setup Mount pails Purge air and flush fluid from lines Insert pail handles on mounting bracket (G). Remove both recirculation tubes (N) from the pails and secure each one in a dedicated waste container (W). Install one end of strap (SR) through eye bolt (EB) on A side of unit.
  • Page 18 Setup Set Recirc/Spray valves to Recirc. Set function knob to Slow Recirc or Fast Recirc When clean fluids exit both recir- culation tubes (P), set function knob to Stop/Park Replace recirculation tubes in pails. On nonheated units, purge the hoses through the gun without a static mixer installed.

  • Page 19: Startup Of Heated Units

    Equipment surfaces can become very hot. To avoid severe burns: • Do not operate Reactor E-10 without all Adjust heater control knobs as neces- covers and shrouds in place. sary for a stable spray temperature. •...

  • Page 20: Spraying/Dispensing

    Spraying/Dispensing Spraying/Dispensing Check fluid pressure gauges to ensure proper pressure balance. If imbalanced, reduce pressure of higher component by slightly turning Recirc/Spray valve for that component toward Recirc, until Air is supplied to spray gun with gun piston gauges show balanced pressures. The safety lock and gun fluid manifold valves A pressure imbalance alarm (Status Code and B closed (if present).

  • Page 21: Pause (Heated Units)

    Pause (Heated Units) Disengage piston safety lock. Set Recirc/Spray valves to Recirc until temperature readouts come back up. Fusion If you stop spraying for more than 2 min- Test spray onto cardboard or plastic utes when using an impingement mix gun, close gun fluid valves A and B.

  • Page 22: Pressure Relief Procedure

    Pressure Relief Procedure Pressure Relief Shutdown Procedure For longer breaks (more than 10 minutes), use the following procedure. If you will be shut down for more than 3 days, first see Flushing, page 24. Follow all steps of Pressure Relief Pro- Engage piston safety lock.

  • Page 23: Maintenance

    Maintenance Maintenance • Check pump wet-cups fluid level daily, page • Do not overtighten packing nut/wet-cup. Throat u-cup is not adjustable. • Generally, flush if you will shutdown for more than three days. Flush more often if material is moisture sensitive and humidity is high in the storage area, or if material may separate or settle out over time.

  • Page 24: Flushing

    Flushing Flushing Set function knob to Stop/Park Flush equipment only in a well-ventilated area. Do not spray flammable fluids. Do not turn on heaters while flushing with flamma- ble solvents. Shut off Heater Power (heated units only). Allow system to cool. •...
  • Page 25 Flushing Disconnect recirculation tube (N) and To flush gun, refer to gun instruction manual. insert in waste container (W). Purge Gun Hoses Disconnect hoses from gun and secure back into the tanks for thorough cleaning with solvent. • Turn Recirc/Spray valve A to Spray. Turn Recirc/Spray valves to Recirc.

  • Page 26: Troubleshooting

    Troubleshooting Troubleshooting Status Codes In this example, B side pressure is higher, so Determine the status code by counting the use the B side valve to number of times the status indicator (ST) balance pressures. blinks. Turn Recirc/Spray valve only enough to balance pressure.
  • Page 27 Troubleshooting Status Code 1 and 2 Settings (Default) 1. Locate switch SW2 on the control board, page 43. TI7023a TI7024a 2. Set the four DIP switches to the desired . 7. DIP Switch (SW2) Settings positions. See F . 7 and T 4 on page ABLE Table 4: Status Code 1 and 2 Settings...
  • Page 28 Troubleshooting Status Code 5: Excessive Current Status Code 6: High Motor Draw Temperature Shut off unit and contact distributor before Motor is running too hot. resuming operation. 1. Motor temperature too high. Reduce pres- 1. Locked rotor; motor unable to turn. Replace sure duty cycle, gun tip size, or move Reac- motor, page 47.

  • Page 29: Troubleshooting Chart

    Troubleshooting Troubleshooting Chart PROBLEM CAUSE SOLUTION Reactor E-10 does not operate. No power. Plug in power cord. Cycle Motor Power off then on to reset breaker. Motor does not operate. Power turned on with function Set function knob to Stop/Park knob set to a run position.
  • Page 30 Troubleshooting PROBLEM CAUSE SOLUTION Pressure is higher on one side Pump intake valve partially Clean pump intake valve. See when setting pressure with func- plugged. page 37. tion knob. Air in hose. Fluid is compressible. Purge air from hose. Unequal size hoses or unequal Use matching hoses, or balance hose construction.
  • Page 31 Troubleshooting PROBLEM CAUSE SOLUTION B side rich; lack of A side. A side gauge is low. A side material supply problem. Check A side inlet strainer and pump intake valve. B side gauge is low. A side restriction downstream of gauge.
  • Page 32 Troubleshooting PROBLEM CAUSE SOLUTION No heat, and heater indicator light Heater Power shut off, or circuit is off. breaker tripped. Cycle Heater Power off then on to reset circuit breaker. Bad thermostat. With power on, check for continu- ity at clicks of heater control knob. To replace thermostat, see 311210.
  • Page 33 Troubleshooting PROBLEM CAUSE SOLUTION Air compressor does not run Power is not on. Turn compressor power on. Voltage to compressor below 105 Try another outlet. Reduce exten- Vac for 120 Vac. sion cord length or increase extension cord gauge. Loose power connections. Verify all connections are firm.
  • Page 34 Troubleshooting 313221A...

  • Page 35: Repair

    Repair Repair Before Beginning Repair Repairing this equipment requires access to parts which may cause electric shock or other serious injury if work is not performed properly. Have a qualified electrician connect power and ground to main power switch ter- minals, see page 13.

  • Page 36: Recirc/Spray Valves

    Repair Recirc/Spray Valves Heated Models 1. See Before Beginning Repair, page 35. Relieve pressure, page 22. 503a 2. See F . 8. Disassemble Recirc/Spray 503b valves. Clean and inspect all parts for dam- age. Ensure that the seat (503a) and gas- ket (503b) are positioned inside each valve cartridge (503).

  • Page 37: Displacement Pump

    If the pump is not generating pressure on the downstroke, intake ball check may be Use dropcloth or rags to protect stuck open. Reactor E-10 and surrounding area from spills. Either of these conditions can be serviced with the pump in place.
  • Page 38 Repair To Remove Entire Pump Assembly 4. Disconnect suction tube. See page 37. Also disconnect steel outlet tube (16) from heater inlet. 5. Remove pump rod cover (222). Push clip up in back and push pin (217) out. Loosen locknut (218) by hitting firmly right-to-left with a non-sparking hammer.

  • Page 39: Control Module

    Repair Control Module Replace Temperature Display and Sensor (Heated Units Only) Change Display Temperature Units (°F/°C) Unit is shipped with temperature displays set to °F. 1. See Before Beginning Repair, page 35. Relieve pressure, page 22. 2. Remove temperature sensor (424): a.
  • Page 40 Repair 8. Reassemble in reverse order. Mount tem- horizontal. Position knob (416) so pointer perature display so Heater Power switch off (P) faces up. Install knob on shaft so slot (0) position is at left when facing control (S) engages alignment pin in knob. Push panel.
  • Page 41 Repair Detail of Function Knob/Potentiometer 416a 416a 416a TI7076a 416a *402 *403 *424 410* 424* * These items are not included on the nonheated display. TI6979a . 11. Control Module (Heated Model Shown) 313221A...
  • Page 42 Repair Control Board Table 5: Control Board Connectors (see F . 12) Power Bootup Check Board Jack Description There is one red LED (D11) on the Main power from breaker board. Power must be on to check. See Function knob .

  • Page 43: Control Board

    Repair LINE Heater Heater Power On/Off LINE (20 A Breaker) Single Cord Models Only Heater Black Twin Flat Cable Motor J11 (120 V Board) Black J4 (240 V Board) CONTROL BOARD Function Yellow Knob 249434 (120 V) Cycle Yellow 249432 (240 V) Counter Black Status...

  • Page 44: Fluid Heaters

    Repair Fluid Heaters Pressure Transducers Fluid heater repair and parts information is included in manual 311210, which is supplied with heated units. 1. See Before Beginning Repair, page 35. Relieve pressure, page 22. To replace a pressure transducer, see at right. 2.

  • Page 45: Drive Housing

    Repair Drive Housing B side crankshaft (210) includes the cycle counter magnet (224). When reassembling, be sure to install crank- Removal shaft with magnet on B side. If replacing crankshaft, remove magnet (224). Reinstall magnet in center of off- set shaft on new crankshaft. Position shaft in Park position.

  • Page 46: Cycle Counter Switch Replacement

    Repair Cycle Counter Switch Replacement B side drive housing cover (227) includes the cycle counter switch (223), mounted in the cover. When reassembling, be sure to install cover with switch on B side. 0.6 in. (15.2 mm) from inside edge 1.0 in.

  • Page 47: Electric Motor

    Repair Electric Motor Test Motor e. Thread motor power switch harness out bottom of control module and cable If motor is not locked up by pumps, it can be channel, to free motor. tested using a 9 V battery. Open recirculating valves, disconnect J4 or J11 from control board, see F .

  • Page 48: Compressor

    Repair Compressor 4. Disconnect air fitting from compressor. Remove compressor from unit. Follow instructions provided with your repair kit. 5. Disconnect electrical connection from sole- noid valve. • To repair compressor, use Compressor Service Kit 256779. Refer to Thomas Compressor manual provided. •...

  • Page 49: Motor Brushes

    Repair Motor Brushes Replace brushes worn to less than 1/2 in. (13 mm). Brushes wear differently on each side of motor; check both sides. Brush Repair Kit 248186 is available; kit includes instruction sheet 406582. Motor commutator should be smooth. If not, resurface commutator or replace TI7030a motor.

  • Page 50: Parts

    Parts Parts Part No. 256765, 120 V, 15 A, Heated Proportioner 13 12 14 313221A...
  • Page 51 Parts Part No. 121851, Compressor Compressor Wiring Diagram Airline Diagram Solenoid Valve Compressor Regulator grounding stud Air Filter Attach ground wires to grounding stud on (1). Pressure Gauge 313221A...
  • Page 52 Parts Heated Proportioner Ref. Part Description Ref. Part Description 116478 WHEEL, pneumatic CART 101242 RING, retaining, ext. PROPORTIONER, E10, 4:1, BOLT, hex, 3/8-16, 0.75 in. 120V PANEL, end 287672 HEATER, fluid, 120V, E10; see PANEL, end 311210 117501 SCREW, mach, slot hex wash 167002 INSULATOR, heat 100016 WASHER, lock BRACKET, filter, air...
  • Page 53 Parts Part No. 256539, 120 V Bare Proportioner 208* 209* 210* 215‡ 211* 220‡ 201 (Ref) ‡221 †212 †213 222‡ †214 †213 216◆ 217◆ 207‡ Ref. Part Description Ref. Part Description 220‡ 117493 SCREW, machine, hex washer 287650 MOTOR, electric; 120 V hd;...
  • Page 54 Parts Part No. 249556, 120 V Heated Display 416a 416a 404 (Ref) TI6979a Ref. Part Description Ref. Part Description 15G279 LABEL, display 15F984 PLATE 15G053 PLATE, detent 119927 SWITCH, motor or heater 249453 KNOB, function; includes item power, with circuit breaker 416a 249567 MODULE, display, temperature;...
  • Page 55 Parts Part No. 256627 Recirculation Manifold Ref. Part Description 15F870 MANIFOLD, recirculation 189285 LABEL, caution 239913 VALVE, recirc/spray; includes items 503a, 503b 503a 15E022 . SEAT 503b 111699 . GASKET 224807 BASE, valve 187625 HANDLE, valve, drain 503a 111600 PIN, grooved 503b 100483 TEE;...

  • Page 56: Suggested Spare Replacement Parts

    Suggested Spare Replacement Parts Suggested Spare Replacement Parts Keep the following spare parts on hand to reduce downtime. All Units Heated Units Only Part Description Part Description 119927 SWITCH, motor or heater power, with cir- 119869 DISPLAY, temperature, with sensor 119857 FUSE, heater over-temperature cuit breaker 119797 THERMOSTAT, heater...
  • Page 57 Accessories 313221A...

  • Page 58: Dimensions

    Dimensions Dimensions 43.5 in. (1105 mm) 27 in. (685.8 mm) 21.25 in. (539.75 mm) 313221A...

  • Page 59: Technical Data

    Technical Data Technical Data Maximum fluid working 2000 psi (14 MPa, 140 bar) pressure Electrical requirements Model 256765: 120 Vac, 1 phase, 50/60 Hz, 3500 W; requires three separate, dedicated 15 A circuits Generator Size (for Reac- Heated: 5000 W minimum tor E-10 4:1only) Maximum Fluid Tempera- 160°F (71°C)

  • Page 60: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

Table of Contents