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Summary of Contents for Ammann Rammax 1515-M
- Page 1 Operating manual Rammax 1515-M, 1515-MI, 1515-MC, 1515-MCI Serial Nr. 50000- Hatz ID: 1163838 Index: a Creation date �6��8���1� �6��8���1�...
- Page 3 Product identification: Type: Rammax 1515 Model: -M/-MC/-MI/-MCI Series number: Production date: Manufacturer: Ammann Schweiz AG Eisenbahnstrasse �5 CH-4901 Langenthal Telefon ��41 (�)6� 916 61 61 Telefax ��41 (�)6� 916 68 �4 www�ammann-group�com Document identification: Title: Operating manual (translation of the...
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Page 4: Machine Identification
Enter the following data when commissioning the machine� Enter during machine commissioning Type of machine: Series number: Power: Type of machine Series number Engine type Engine number Year of construction: Weight: Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 5: Foreword
• using the wrong operating materials! Only Ammann spare parts are to be used for both your own safety and in order to ensure that the machine works correctly (see "Modifying the machine“)� The spare parts catalogue and... -
Page 6: Table Of Contents
Used font weights/typeface Machine orientation Used trademarks Copyrights The machine in detail Description Areas of application Intended use Workplace Danger areas Modifications to the machine Machine design Main components Drive components Control components Declaration of Conformity Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 7 Machine versions Machine version features �1 Optional auxiliary functions �� Ammann Compaction Expert �� Variable flyweight mass �� Technical data Machine dimensions �3 Remote controller dimensions �6 Operating fluids �7 Noise and vibration specifications �7 Noise specification �7...
- Page 8 Load check warning light Oil pressure warning light Water temperature warning light Tipping encoder warning light Display Operating hour meter Function code display Fault code display Cable remote control connection socket 5� Ignition lock 5� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
- Page 9 Setting up the transfer addresses Refilling Refuelling Refilling with hydraulic oil Refilling with engine oil Operating the machine Initial commissioning Checking before starting work Always check the following before using the remote infrared controller 66 Starting the machine Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
- Page 10 Changing the hydraulic oil / changing the hydraulic filter Resetting the scraper / changing 9� Exchanging drums Servicing the battery 9� Check the water level Storing / overwintering the machine Storing the machine Overwintering / storing the machine for a longer period Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
- Page 11 Infrared mode function codes Error codes 1�� Wiring diagrams 1�� Fuel circuit 1�8 Fuel circuit components 1�8 Fuel shut-off valve 1�9 Fuel circuit when the engine is running 11� Fuel circuit when stopping the engine 11� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 12: Operating Manual Details
The operating manual contains all of the information nee- ded to operate the machine and details regarding mainte- nance intervals and undertaking the maintenance work� • The spare parts list contains all of the available spare parts and part sets� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 13 Chapter 5: • Commissioning the machine Chapter 6: • Using the machine Chapter 7: • Transporting the machine Chapter 8: • Machine maintenance Chapter 9: • Bolt connection tightening torques Chapter 10: • Troubleshooting table Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 14: Safekeeping And Completeness Of The Operating Instructions
The operating instructions must be kept for the service life of the machine and be passed on to each later owner or opera- tor� Updating service: This manual is not subject to Ammann Schweiz AG's revision service. This documentation can be changed without notifica- tion� Displaying the information... -
Page 15: Machine Orientation
All specifications on situation or position are to be seen from the cockpit in driving direction� The de- scriptions are therefore characterised as follows: Front Above Left Right Down Rear Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 16: Used Trademarks
Company, USA Texaco Rando® is a registered trademark of Chevron Products Company, USA Copyrights Reproduction, copying or translating this document, also in part, is only permitted with written permission of Ammann Schweiz AG� © Ammann Schweiz AG Eisenbahnstrasse �5 CH-4901 Langenthal www�ammann-group�com... -
Page 17: The Machine In Detail
OFF switch handle� With remote control, the proper work area is at the rear of the machine in a radius of � to �� metres� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 18: Danger Areas
`equipment or special parts can impair driving safety� Liabilty The manufacturer will accept no liability for damage caused as a result of the use of non-original parts or special equipment� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 19: Machine Design
Machine in detail Machine design Main components Superstructure Control unit / Cockpit Chassis Drive components Diesel engine Hydraulic pump Exciter unit Drum drive Control components Machine controller Valve-block manual control Remote infrared control Cable remote control Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 20: Declaration Of Conformity
Signature, acting in the company / Signature, en qualité de Luogo, data Firma, funzione all'interno della ditta Rammax GmbH / Gutenbergstraße 33 / 72555 Metzingen / +49 (0) 7123 92230 / +49 (0) 7123 922350 / Service@Rammax.de Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 21: Machine Versions
Machine version features Rammax 1515-M Trench roller with manual controls Manual controls Rammax 1515-MI Trench roller with manual controls and remote infrared controller Manual controls Remote infrared controller Rammax 1515-MC Trench roller with manual controls and remote cable controller... -
Page 22: Optional Auxiliary Functions
Optional auxiliary functions Ammann Compaction Expert Optical compaction controller The ACE system enables the soil consistency to be control- led when moving over a surface. Optical display Activation switch Variable flyweight mass Rammax 1515-MV Rammax 1515-MIV You can switch between two compaction forces with machines... -
Page 23: Technical Data
Machine dimensions Details in Millimeter 1520 1200 1780 Details in inches 59.8 inch 33.5 inch 47.2 inch 19.7 inch 33.7 inch 70.1 inch 24.8 inch Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 24 Drum width Drum width Rammax 1515-M/-MI/-MC/-CI/-MCI 85� mm 63� mm dimension Working width 85� 63� Overall width 85� 63� Overall length 178� 178� Overall height 1��� 1��� Distance between axles 85� 85� Facing diameter 5�� 5�� Weights Intrinsic weight...
- Page 25 Drum width Drum width Rammax 1515-M/-MI/-MC/-CI/-MCI 85� mm 63� mm Brakes Service brake hydrostatic hydrostatic Parking brake hydromechanical hydromechanical Steering Steering mode lever steering lever steering Steering actuation hydrostatic hydrostatic Driving characteristics Speed (forward/reverse) With vibration m/min �-16 �-16...
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Page 26: Remote Controller Dimensions �6
Width Depth Höhe Cable length Slack 9�� Stretched �5�� Weight Total 1,� Body �,6 Cable �,6 Power supply through connecting cable from machine battery Supply type Battery Voltage 1� Power consumption μA No details Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 27: Operating Fluids �7
Sound power level LWA : 102,7 dB(A) These noise emission values were determined in accordance with ISO 6�81 for the sound pressure level (LpA) and ISO 3744, DIN 45635, for the sound power level (LWA)� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 28: Vibration Specification �8
Annex 1, Section ��� / 3�6�3� a of the EC Machine Directive are as follows: Hand-arm vibration values 10,3 m/sec² This weighted effective acceleration value was determined in accordance with ISO 866� Part 1, DIN 45675, Section 9� Technical modifications reserved Rammax 1515 Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 29: Safety
Indicates a dangerous situation that might result in severe WARNING! injuries or even death� Indicates a dangerous situation that might result in light or CAUTION! minor injuries� Indicates a situation where the machine might be dama- CAUTION! ged� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 30: Intended Use
They have been trained in the use of the machine and have proved their capability to the company� • You can rely on them to carry out the jobs given to them� • The company has authorised them to carry out the com- pacting� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 31: Maintenance And Repair Personnel Requirements
The machine is equipped with the following safety equipment� Shut down yoke The shutdown yoke is fitted at the rear of the machine below the operating unit� It has two switch positions: "Locked“ (Fig.S1) and "Unlocked“ � (Fig.S2) Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 32 The shut down yoke is now unlocked� Locking using the shut down yoke: USe both hands to press the shut down yoke downwards until it visually locks into place � (Fig. S4) Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 33: In-Situ And Remote Shutting Down
Reduce the distance to de-activate this function� Remote shut down Active range In-situ shut down Fig. S5: Remote infrared controller Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 34: Inclination Indicator
Machines fitted with 630 mm wide drums will tip over at a 30° side inclination and 85� mm wide drums will tip over at 4�°� Fig. S8 630 mm drum Fig. S9 850 mm drum Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 35: Operator's Workplace
� The shut down yoke's working range is limited� (see Fig. S11) You must ensure that both of your legs are always behind the shut down yoke when you are standing right by the machine� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 36: Using The Infrared Remote Control
Fig. S12: Working position with remote infrared controller (top view) Moving outside the shut down yoke's working range is only allowed if you maintain a safe distance due to the remote in- frared controller's in-situ shut down function� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 37: Machine Operating Safety
The machine must also be secured against tipping over and sliding away if it is placed on sloping ground� • The effectiveness of the positioning controls must never Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 38: Monitoring And Checking
You must ensure that the machines are using different channels� • You can set up a maximum of ten machines to work in synchronisation� Ten is the number of channels available • You must ensure that the machine operator is not obs- Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 39: Safety When Refuelling
• The machine's climbing ability must not be exceed during loading� • The compactors must be secured in place against rolling, sliding and tipping over on the transport vehicle Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 40: Safety During Maintenance
The articulated section of the articulated roller must be locked against moving and endangering the personnel before any maintenance work is carried out� • The safety devices must be refitted correctly after the maintenance work has been completed� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 41: Safety And Advice Sticker
être fermé. 3-39704 ATTENTION Safety bumper must be engaged for transport and loading / unloading! 1155236 Ensure that safety bar is operating proper prioor to machine use. Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 42: Sticker Importance
HLP 46 specification. HLP46 Indicates the fuel refilling opening. Only use diesel that meets the following specifications: EN 590 or DIN 51601 - DK or BS �869 A1 / A� or ASTM D 975 - 1D/�D Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 43 WARNING! Read the operating instructions! Read the operating instructions before operating the roller� Adhere to the safety regulations at all costs� Contact your Ammann representative if anything is unclear� 1118436 Marked points where lashings can only be applied� 1155236 Marked points at which the machine can only be lifted�...
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Page 44: Openings And Access
Vibrations occur when the machine is used� Any open or incor- rectly closed covers and flaps might be damaged by the vibra- tions� Therefore: ► Always ensure that all of the covers and flaps are closed correctly before you start using the machine� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 45: Cockpit Cover
Now fold the cockpit cover downwards and press it down until it latches into the locking device � (Fig. OZ5) Fig. OZ4 Opening the cockpit cover Abb. OZ5 The cockpit cover is now open� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 46: Storage Compartment
The storage compartment is now unlocked and folds up � (Fig. OZ8) Closing the storage compartment: Use both hands to press the cover downwards until you hear it lock into place� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 47: Engine Protection
pushing it downwards� Use one hand to hold the engine protector down and use the other hand to lock it in place with the fastener� The engine protector is now closed� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 48: Display Controls / Cockpit
Cockpit view 888888 Ignition lock Remote cable controller connection socket (not fitted with Rammax 1515-M) Warning lights Display Warning lights Load check warning light This warning light illuminates when the alternator is not ge- nerating the voltage� The stop program will be activated after the warning light has been on for 4 seconds�... -
Page 49: Water Temperature Warning Light
Fault display example and displayed� The defect is displayed as a fault code� There is a table with all of the fault codes and their meaning in the Appendix to this manual� Special fault display example Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 50: Cable Remote Control Connection Socket
Cable remote control connection socket Plug the remote cable controller's plug into this socket� The cable has been connected up in the factory� Machine version Rammax 1515-M does not have a connection socket� Ignition lock The ignition lock has three positions: Ignition switched off: Switches the machine off�... -
Page 51: Manual Controls
The machine will move in reverse if you move both levers backwards� The machine will turn on the spot if you move the lever diagonally� Fig. SE1 Traverse forward Fig SE2 Traverse backwards Fig. SE3 Turn to the right Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 52: Fast Traverse Lever
The vibration lever has three switch positions: Vibration switched off (Fig. SE6) �) Vibrate forwards (Fig. SE7) Vibrate backwards (Fig. SE8) Fig. SE6 Vibration switched off Fig. SE7 Vibrate forwards Fig. SE8 Vibrate backwards Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 53: Engine Revs Setting Lever
The setting lever must be set to full power in order to build up the required machine operating pressure� Fig. SE9 Stop engine Fig. SE10 Maximum revs / full power Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 54: Variable Excentric Weight Option
Switch position �: Activates the smaller amplitude� Use this switch position when working on grainy and sandy ground or on gravel� You can switch between the compression parameters at any time, even when you are using the vibration function� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 55: Remote Cable Controller
The left control button controls the left pair of drums and the right control button controls the right drums� The drums cannot be controlled separately� Press button 1 and 5 simultaneously to move the machine forwards� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 56: Fast Traverse Button
The fast traverse button has two switch positions: Fast traver- se switched off and fast traverse switched on� The diode on the button illuminates when fast traverse is switched (Fig. SE15) on� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 57: Vibration Buttons
Fig. SE16 Vibration switched off Fig. SE17 Vibrate forwards Fig. SE18 Vibrate backwards Only one vibration button and therefore one rotational direc- Reversing the rotational direction tion can be active at any time� Press the vibration button for Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 58 Change the rotational direction of the vibration shaft during the compacting work on slopes and declines so that it is always against the slope� This will increase the machine's climbing abi- lity and the traction� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 59: Infrared Controller
The drums cannot be con- trolled separately� The machine will advance if you move both levers forwards� The machine will move in reverse if you move both levers backwards� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 60: Fast Traverse Switch
Move the switch into the neutral position before restarting the machine� Fast traverse is not activated automatically when the machine starts, only when the fast traverse switch is locked in place� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 61: Vibration Switch
There are ten different transfer addresses� The same address must be selected on both so that the machine can react to the control command from the remote infrared controller� The adjustment wheels Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 62 Setup the same transfer address on the remote infrared controller � (Fig. SE31) Fig. SE30 Machine controller ad- Fig. SE31 Remote infrared control- justment wheel ler adjustment wheel The same transfer addresses have now been set up� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 63: Refilling
Fig. BA6 Hydraulic oil display location Fig. BA5 Hydraulic oil display The oil level must always be visible in the inspection glass� Refill with hydraulic oil if the oil level drops into the bottom third� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 64: Refilling With Engine Oil
Refill with engine oil and check the filling level as well. Repeat the previous process until the level lies inbetween the marks� Close the oil refilling opening cover. Refilling with engine oil has been completed. Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 65 Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 66: Operating The Machine
Always check the following before using the remote infrared controller Check the address settings of all of the machines at the site before using them� You must ensure that each address is only used once per machine� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 67: Starting The Machine
Switch the ignition off and wait for 3� seconds� ► Restart the engine� ► Contact your service workshop if the diesel engine does not catch after several attempts� Select the control mode that you want to work with: Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 68: Starting Up Using The Manual Controls
Compacting subsoil Several passes will be needed until the subsoil is fully com- pacted� The number of passes needed depends on the composition of the subsoil. Machines fitted with "Ammann Compaction Expert (ACE)“ display when the subsoil has been compacted� Table... -
Page 69: Compacting Banks And Slopes
Fig. MB1 Coming from below Fig. MB2 Coming from above Switch the vibration function to backward : The (Fig. MB2) flyweight shaft will rotate against the slope (Fig. MB3) Fig. MB2: Vibration reverse Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 70 Compacting embankments using a remote infrared con- troller: Move the machine backward from below onto the base of the embankment � (Fig. MB6) Switch the vibration function to backward � (Fig. MB7) Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 71: Changing The Control Mode
• Stow the remote controllers in their correct places� • Close the covers and flaps. Drive the machine on level ground� Turn the ignition key back to position 1 and remove it� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 72 After start-up, let the diesel engine run for at least 5 minutes� ► Avoid short running times and intervals� ► Don’t run the fuel reserve all the way to empty� Fill the fuel tank in a timely manner� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 73: Transporting The Machine
(Fig. MT7) and strain the components� This can lead to cracking of the transport hoop and in the central beam of the chassis around the flyweight housing � (Fig. MT8) Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 74: Driving The Machine Up Onto The Transport Vehicle
• of sufficient length so that the maximum incline angle is 3�° Always abide by the climbing capability of the machine� It must never be exceeded� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 75: Securing The Machine For Transport
► The chock blocks must be aligned opposite to each other, since the machine could otherwise move in one direction� Fig. MT10 Correctly positioned Fig. MT11 Wrongly positioned Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 76 �) Check the load safeguard equipment again before trans- port� Remove all loose items from the load and transport plat- form. ► Loose items can fall off the vehicle when driving and endanger others� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 77: Maintaining The Machine
(after the 3rd service, at least 1x per year) • Replace suction filter 4� As required • Adjust stripper • Check all bolts and screws for tightness Tightening torques • Engine conservation see Hatz �G4� operating ma- nual (Annex) Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 78: Note During The Maintenance
The oil will drain out better if it is hot� Proceed as follows: Place the machine on level ground� Undo the clip on the oil drain hose � 3 (Fig. MW1) Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 79 Carefully unscrew the stopper in the oil drainage hose � The engine oil will drain out into the tank� Wait until the diesel engine is fully drained� Unscrew the oil filter � Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
- Page 80 Use the oil dip-stick to check the level whilst refilling with suitable engine oil until the required level is reached� Dispose of the old engine oil and old oil filter in compli- ance with the national environmental regulations� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 81: Cleaning / Changing The Air Filter
Release the clamp on the air filter cover and fold (Fig. MW4) it to one side� Fig. MW4: Undoing the clamp Use bith hands to turn the air filter cover to the left to remove it (Fig. MW5) � Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 82 a new one if it is very dirty� Replace the cleaned air filter or fit new air filter. Replace the air filter cover and turn it until it is locked in place. Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 83: Emptying The Fuel Tank
funnel� Take the cover off of the fuel tank so that the air can flow into the fuel tank� The fuel tank is now fully emptied� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 84: Draining The Fuel Filter
Place a dry cloth under the fuel filter. Open the shut-off valve by turning the plastic wheel to the right until the water flows out of the fuel filter � (Fig. MW7) Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 85: Changing The Fuel Filter
Changing the fuel filter Change the fuel filter every 200 running hours or once a year at least� The fuel system is self-purging� Undo the hexagonal screw on the fllter holder and remove the fuel filter. Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 86: Changing The Hydraulic Oil / Changing The Hydraulic Filter
For this, the hydraulic oil tank is equip- ped with a discharge port� It is located on the right side of the machine, on the underside of the finished frame (Fig. MW9) � Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 87 Pressurised escaping hydraulic oil is very fine and can form an explosive mixture! Therefore: ► Always depressurise the hydraulic system before any work is carried out on it� ► Remove the ignition key so that the machine cannot be restarted� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
- Page 88 Fig. MW10 Suction filter Disconnect the battery and remove it� Pull off the air filter hoses. Remove the cable connectors� Remove the screws to the battery holder and remove the entire battery holder� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
- Page 89 5 minutes. ► Check the oil level at the oil level gauge once again. Refill with hydraulic oil as necessary� Recommended types of oil see technical data� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 90: Resetting The Scraper / Changing
If the scraper is already up against the stops and the gap between it and the drums is more than 3� mm then the scraper is worn and it must be changed� Retighten the screws� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 91: Exchanging Drums
Use a torque wrench tp tighten up the securing screws in a cross pattern to 15� Nm / 11� ft-lb� The drums have been changed and the machine is ready for use again� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 92: Servicing The Battery
The service life is reduced substantially, if the batte- ry is operated with a too low water level� Clean the battery terminals and cable clips regularly and then grease generously using acid-resistant grease� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 93: Check The Water Level
Check the water level. ► The water level must reach up to the marking� Fill up with distilled water up to the marking, if the fill level is below the marking� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 94: Storing / Overwintering The Machine
Check the degree of pollution of the engine oil� Drain pol- luted engine oil and refill with new oil. Let the engine idle for about 5 minutes so that the oil can reach all parts� ► Low temperatures accelerate battery discharging� The Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 95 Run the engine for 5 minutes every � to 3 months� Do not forget to remove the adhesive tape from the air filter unit and exhaust pipe! Additives must be added to the Diesel fuel at temperatures below -15°C! Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 96: Troubleshooting
Machine has tipped over� Stand the machine up and inform the service workshop The display shows an error In the appendix, you will find a code chart showing the error codes and their causes� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 97: Appendix
μ ges. = 0.14. Adherence to the tightening torque levels is checked using a torque wrench� The specified tightening torques do not apply if MoSo2 lubri- cant is used� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 98: Function Codes
Vibration reverse Driving left forward right backward F H ���� Vibration reverse Driving left backward F H ��1� Vibration reverse Driving left backward right forward F H ���� Vibration reverse Driving left backward right backward Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 99: Infrared Mode Function Codes
Driving left forward right forward �1�� Vibration reverse Driving left forward right backward ���� Vibration reverse Driving left backward ��1� Vibration reverse Driving left backward right forward ���� Vibration reverse Driving left backward right backward Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... -
Page 100: Error Codes
Addresses from the Check and match the received, but address is transmitter and receiver addresses between the wrong� do not match transmitter and the cont- rol device� Match the addresses from the sender and receiver (�-9) Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 101 Replace regulator� Re- cable, chafing point) place cable� This error message also When the engine goes No error / belongs to occurs during engine off, the controls query the shut-off program� shut-down� status of the alternator� Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 102: Wiring Diagrams
Wiring diagrams Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 103 Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 108: Fuel Circuit
Fuel circuit Fuel circuit components Fig. 1: Fuel circuit layout Figure Symbol Name Fuel tank Fuel filter Fuel supply pump Fuel shut-off valve Injection pump Non-return valve Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 109 Fig. 2: The fuel flows through the valve from Con- nection 1 to connection � and from Connection 3 to Connec- tion 4� Fig. 2: Flow direction through the fuel shut-off valve when the engine is stopped Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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Page 110: Fuel Circuit When The Engine Is Running
Fuel circuit when the engine is running Fuel circuit when stopping the engine Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010... - Page 111 Technical modifications reserved Ammann Schweiz AG Eisenbahnstrasse �5 CH-4901 Langenthal Telefon ��41 (�)6� 916 61 61 Telefax ��41 (�)6� 916 68 �4 www�ammann-group�com Printed in Switzerland Rammax 1515-M/-MC/-MI/-MCI Index: a; Issued 08/2010...
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