Ammann ARX 12 Operating Manual
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Ammann ARX 12 Operating Manual

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ARX 12
ARX 16
ARX 20
TANDEM ROLLER
YANMAR 3TNV76
EU Stage V / US EPA Tier 4i
OPERATING MANUAL
EDITION 01/2018 EN
ARX 12 YA St V / T4i From Serial No. 6110609
ARX 16 YA St V / T4i From Serial No. 6120529
ARX 20 YA St V / T4i From Serial No. 6130287

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Summary of Contents for Ammann ARX 12

  • Page 1 EU Stage V / US EPA Tier 4i OPERATING MANUAL EDITION 01/2018 EN ARX 12 YA St V / T4i From Serial No. 6110609 ARX 16 YA St V / T4i From Serial No. 6120529 ARX 20 YA St V / T4i From Serial No. 6130287...
  • Page 3 The original EC/EU Declaration of Conformity is supplied with documents during expedition of machine. / Das Original der EG-/EU-Konformitätserklärung wird mit den Unterlagen während des Versands der Maschine mitgeliefert. Manufacturer / Hersteller: Ammann Czech Republic a.s. Výrobce / Address / Adresse: Náchodská...
  • Page 5 Congratulations on your purchase of an Ammann compaction roller. This quality of this compaction device is characterized by simple operation and maintenance and is the product of many years of Ammann experience in the field of road roller engineering. Because the content of the deliverable depends on the order, the features of your roller may differ in some descriptions and pictures.
  • Page 6 ARX 1...

  • Page 7: Table Of Contents

    Contents General ..........13 About this manual .
  • Page 8 2.5.1 Disclaimer ......... . . 25 Safety information .
  • Page 9 7.13 Simple/double vibration ........67 7.13.1 Switching vibration on/off.
  • Page 10 9.8.5 Fuel filter element ........98 9.8.6 Water separator filter element .
  • Page 11 11.1 Storage ..........134 11.1.1 Short-term storage.
  • Page 12 ARX 1...

  • Page 13: General

    1General...

  • Page 14: About This Manual

    About this manual This manual is part of the customer documentation for the ARX 1 vibration roller. It is customer documentation of the Ammann Schweiz AG and its representatives in other countries. 1.1.1 Target audience The target audience for this manual is the owner/operator of the ARX 1 vibration roller along with his employees who have been authorized for repair, operation and maintenance by the owner/operator.

  • Page 15: Validity Of The Manual

    1.1.5 Storage of the manual Ammann Schweiz AG delivers every vibration roller with this manual. The manual is a permanent component of the roller. Store it so that it is always available for viewing by the users.

  • Page 16: Spare Parts

    Only use spare parts which meet the requirements specified by the Amman Schweiz AG. These requirement are fulfilled if only original Ammann spare parts are used. For the ordering of spare parts, we provide you with a spare parts catalog.

  • Page 17: Warnings

    1.2.2 Warnings Please observe the meaning of the following warnings: DANGER DANGER represents an immediate hazard leading to severe bodily injury or ● death. WARNING WARNING represents a possibly hazardous situation which could lead to ● severe bodily injury or to death. CAUTION CAUTION represents a possibly hazardous situation which could lead to ●...
  • Page 18 ARX 1...

  • Page 19: Product Description

    2Product description...

  • Page 20: Identification Of The Roller

    The data given below serve to identify the models. The machine models differ only in terms of weight and the width of the roller drum. The combined roller has a pneumatic wheel axle instead of the smooth back roller drum. ARX 12 ARX 16 ARX 20 Tab.

  • Page 21: Product Data

    Product data 2.2.1 Dimensions Tab. 2-3 ARX 1 dimensions ARX 12 ARX 16 ARX 16 K ARX 20 1440 1440 1475 1440 1054 1000 1046 Product description...

  • Page 22: Specifications

    2.2.2 Specifications Tab. 2-4 ARX 1 performance Characteristics ARX 12 ARX 16 ARX 16 K ARX 20 Operating weight of EN 500-1+A1 1475 1520 1460 1570 (CECE) (kg) Maximum weight (kg) 1700 1700 1700 1700 Static linear load (kg / cm)

  • Page 23: Roller Designation

    Roller designation 2.3.1 Identification plate An identification plate is affixed to the roller for identification. The identification plate is attached to the rear part of the chassis below the steering column. Fig. 2-1 Data on the identification plate Roller designation Homologation number Name and address of the manufacturer Vehicle Identification Number (VIN)

  • Page 24: Intended Use

    Intended use 2.4.1 Intended purpose of the ARX 1 ARX 1 vibration rollers are universal rollers designed for use on small and medium- sized building sites. Use the ARX 1 roller exclusively for driving on and compacting: Normal modes of operation Unbonded layers (earth, gravel, crushed stone).

  • Page 25: Inappropriate Use

    Unauthorized conversions and changes to the roller are prohibited for safety reasons and void any and every Ammann guarantee as well as, possibly, the CE directive. Replaced spare or wear parts must meet the technical requirements specified by Ammann.
  • Page 26 ARX 1...

  • Page 27: Safety Information

    3Safety information...

  • Page 28: General Working Safety

    General working safety The roller may only be used for driving and compacting unbound layers (gravel, ● soil) and blacktops (asphalt). Other uses are prohibited. Rollers may only be operated with all safety devices operating. Manipulation or ● disregard of safety devices and regulations invalidates the CE conformity. Before starting every shift, check the effectiveness of the operation and safety ●...

  • Page 29: Roller Operation

    Roller operation DANGER Rollover hazard when driving the roller! • Only start the roller from the driver’s position. • Personnel may not stand in front of or behind the roller while it is in operation. • Persons necessary for operations at the sides of the equipment must remain at a safe distance of at least 1 m.

  • Page 30: Rollover Bar (Rops)

    Construction site conditions can have a negative effect on stability and the tipping angle (e.g. height of the curb, dynamic influences). DANGER Danger to life through being thrown out! • Always wear the seatbelt. Together with the rollover bar it is a safety system that can save your life.

  • Page 31: Noise Levels

    Fig. 3-2 Never fold the ROPS down during operation WARNING Danger of accident due to alterations to the ROPS! Safety is no longer ensured if unqualified modifications or alterations are made on the ROPS. • Do not make any modifications to the ROPS without the permission of the manufacturer.

  • Page 32: Safety Markings On The Machine

    ● Replace any damaged or illegible stickers and signs immediately. ● You can order new stickers from Ammann Schweiz AG. ● From the moment the signs are no longer recognizable and understandable at first glance, the machine must be shut down until new signs are installed.
  • Page 33 Warning stickers Meaning Location on roller: Between the front and rear parts of the roller. Danger: Crushing hazard! Explanation: Only stand in this area when necessary and only with extreme caution! Location on roller: Radiator, both sides. Danger: Hand injury! Explanation: Do not put hands in the radiator fan when the machine is running.
  • Page 34 Warning stickers Meaning Location on roller: Brake. Danger: Wear of the locking brake. Explanation: Only operate the parking brake when at a standstill. Only operate the emergency stop when at a standstill or in an emergency. After several operations (min. 10 operations) of the locking brake while the roller is in motion, the brake test must be performed.

  • Page 35: Notice Stickers

    Warning stickers Meaning Location on roller: Ignition box. Requirement: Keep calm and adjust! Explanation: Turn off the engine and remove the key from the ignition box before performing maintenance or repairs. California - Proposition 65 Warning Exhaust gases and their components, operating fluids, batteries and other machine accessories contain chemicals known in the state of California to be substances which may cause cancer, congenial defects and other...
  • Page 36 Notice stickers Meaning Location on roller: On the four wheel supports. Designation: Suspension hooks. Explanation: Points on the roller at which hoisting tackle for lifting the roller can be attached. Location on roller: On the front and rear chassis, on the left and right, respectively.
  • Page 37 Noise and vibration emissions Noise and vibration emissions ARX 12 ARX16 ARX16 K ARX 20 Measured sound power level A, LpA at the operator's position (platform) * Uncertainty KpA * Guaranteed sound power level A, LWA ** Declared highest weighted effecti-...
  • Page 38 ARX 1...
  • Page 39 4Structure and function...
  • Page 40 Component overview Fig. 4-1 View driver’s position Emergency stop switch Ignition switch Speed adjusting lever Operating lever Suspension Fig. 4-2 View from left Articulated joint protection Hydraulic tank oil level indicator (optical) Filler neck cover for anti-adhesive tank (option) ARX 1...

  • Page 41: Structure And Function

    Fig. 4-3 View from below Hydraulic oil drain Diesel tank drain Engine oil drain Anti-adhesive tank drain Fig. 4-4 View front right Identification plate Water filter Tank cap (diesel) Front sprinkler Roller drum scraper Document holder under the hood Structure and function...
  • Page 42 Fig. 4-5 View rear left Water tank cover Water level display Rear sprinkler Roller drum scraper Water pump (below the footplate) Towing lugs ARX 1...

  • Page 43: Operating And Display Elements

    5Operating and display elements...

  • Page 44: Instrument Panel

    Instrument panel 5.1.1 Switch functions Operating switch for revolving warning light (option) and work light (option) Horn Operating switch for light Operating switch for work gear / transport gear Sprinkling interval switch Indicator switch left / right (optional) Operating switch for hazard flasher (optional) Selector switch - vibration front or front and rear Operating switch for vibration automation Emergency stop...

  • Page 45: Control Lamps

    5.1.2 Control lamps Error control lamp Control lamp for battery charge level (charge control) Control lamp for engine oil pressure Control lamp for engine coolant temperature Control lamp for hydraulic oil temperature Control lamp for emergency stop Control lamp for diesel reserve Control lamp for pre-heating Brake pressure control lamp Control lamp for parking light...

  • Page 46: Control Lamp Functions

    5.1.3 Control lamp functions The Error control lamp lights as soon as the controller recognizes an error. At the Error same time, an error code will be shown on the display. Check the machine based on the error code table. If the battery charging lamp is still lit after carrying out these checks, call a specialist.
  • Page 47 The Hydraulic oil temperature control lamp lights as soon as the oil temperature Hydraulic oil exceeds 85°C. As soon as the temperature exceeds 95 °C, error F32 appears as temperature well. In this condition, the machine can only be driven at 1km/h and the vibration can no longer be switched on.
  • Page 48 The Parking light control lamp remains lit as long as the parking lights are switched Parking light The Dipped lights control lamp remains lit as long as the dipped lights are switched Dipped lights The Indicator control lamp remains lit as long as the blinker is switched on. Indicators ARX 1...

  • Page 49: Error Code

    Error code The current operating state and the errors recognized by the controller are displayed above the hour counter. 5.2.1 Display upon start-up If the machine is not in operation, e.g. the seat contact is not closed, the issue preventing start-up will be displayed: Tab.
  • Page 50 Display Error Effect Remedy PWM pump Vehicle standstill. Driving in direction of Check magnet, wiring harness Forwards travel backwards is possible. and connector of the RC. PWM pump Vehicle standstill. Driving in direction of Check magnet, wiring harness backwards travel forwards is possible. and connector of the RC.
  • Page 51 Tab. 5-3 BUS error message Display Effect Remedy No connection is present between the controller unit and the Check wiring harness, display display unit. The following functions are not available: unit and controller unit. Oil temperature warning lamp. ● Brake pressure lamp. ●...
  • Page 52 ARX 1...
  • Page 53 6Commissioning...

  • Page 54: Commissioning

    Commissioning NOTE Familiarize yourself with the manual before commissioning. In order to begin operating the roller (driving), the following conditions must be fulfilled: Joint protection is opened. ● Motor is started. ● Seat contact is closed. ● Operating lever is in the neutral position. ●...

  • Page 55: Operation

    7Operation...

  • Page 56: Rollover Bar (Rops)

    Rollover bar (ROPS) DANGER Danger to life through overturning of the roller! • During operation, fold the ROPS upward. • Fold the ROPS down only for transport. 7.1.1 Folding the ROPS upward Remove the split pin. Remove the bolt. Place the parts on the rear water tank or on the seat. They should be easy to reach when you come to refit them.

  • Page 57: Driver's Seat

    WARNING Danger of accident due to unsecured ROPS! The ROPS can fall as soon as it crosses its center of gravity. • Never stand below the ROPS when lowering. Driver’s seat 7.2.1 Safety information DANGER Danger to life through distraction! •...

  • Page 58: Adjusting The Driver's Seat

    Fig. 7-2 Danger to foot of crushing 7.2.2 Adjusting the driver's seat NOTE The driver’s seat is important for your health. Adjust the seat to suit your body size. Fig. 7-3 Driver’s seat Weight Backrest Longitudinal adjustment Move the lever (1) upward or downward. Setting backrest The tension of the suspension can be adjusted to suit the weight of the driver.

  • Page 59: Protection Against Vandalism

    Turn the adjusting knob (2): Setting weight Toward right: The spring tension of the seat will be reduced. Toward left: The spring tension of the seat will be increased. Weight adjustment is infinite in the range of 50 - 120kg. Pull the lever (3) slightly upward.

  • Page 60: Start The Engine

    Start the engine 7.4.1 Ignition switch PARK In this position you can switch on the parking light. The remaining electrical loads are off. All electrical loads are off. Ignition on All electrical consumers can be switched on. Pre-heating Start 7.4.2 Start the engine Fold the vandalism protection cover all the way back.

  • Page 61: Driving And Braking

    Driving and braking 7.5.1 Setting the operating speed (vibration frequency) The roller has two operating speeds. This allows improved adaptation of speed and Speed adjusting lever vibration power to specific ground conditions Idling speed: Move the speed adjusting lever downward. Low speed: Put the speed adjusting lever into position I (85%).

  • Page 62: Work Gear / Transport Gear

    Pull the operating lever back slowly. Driving backwards The roller moves backward. Slowly pull the operating lever into the neutral position. Slowing down The roller is automatically hydrostatically braked. NOTE If the operating lever is released it does not automatically return to the neutral position.

  • Page 63: Turning Off The Engine

    Turning off the engine Put the operating lever into neutral position. The roller is automatically hydrostatically braked. Move the speed adjusting lever downward into the idle position. Turn the ignition key: to position 0: The engine stops. to position P: The parking lights will be switched on. NOTE The hazard warning light can be switched on and off independently of the ignition key position.

  • Page 64: Closing The Seat Switch

    NOTE The seat switch can be opened when: • the driver leans out to the side and no longer sits on the seat with his full weight. • the driver is too light. In this case, adjust the seat for the driver using the weight adjustment.

  • Page 65: Locking Brake

    7.11 Locking brake The vibration roller is equipped with an automatic locking brake. The brakes for the drive motors work: When the supply pressure falls below 12 bar. ● When you activate the emergency-stop button. ● When you press the Emergency Stop button a valve reduces supply pressure ○...

  • Page 66: Switching On Continuous Sprinkling

    Fig. 7-6 Water tank cover rear right 7.12.3 Switching on continuous sprinkling Turn the sprinkler switch from Pos. 0 to Pos. 1. On the instrument panel The sprinkler switches on. Press the bottom button (1). On the operating lever The sprinkler stays on as long as you are pressing the button. NOTE In the combined roller, operating lever sprinkling is used only for tire sprinkling.

  • Page 67: Simple/Double Vibration

    Item 0 Item 1 Interval sprinkler 7.13 Simple/double vibration WARNING Danger to life through slipping or caving in of the roller! • Do not use vibration on steep embankments or at steep angles! • Do not vibrate inside buildings and on unstable ground! NOTE Damage to material due to harsh vibration movement.

  • Page 68: Manual Vibration

    Vibration is not possible with the roller at a standstill. WARNING Unintentional reaction / accident hazard • If the vibration automation pre-select switch is set to automatic and vibration is activated, the roller begins to vibrate as soon as the operating lever is pushed forwards. If the driver is surprised by this reaction an uncontrolled and hazardous action may result.

  • Page 69: Options

    8Options...

  • Page 70: Edge Cutter

    Edge cutter DANGER Risk of injury when lowering cutting disk or pressure disk • Keep personnel out of the hazard zone when raising and lowering the edge cutter. Keep to a safety distance of at least 1 m. Fig. 8-1 Edge cutter / Multifunction operating lever Raising/lowering the edge cutter Roller drum sprinkler Edge cutter water...

  • Page 71: Operation Of The Edge Cutter

    8.1.2 Operation of the edge cutter Operation of the rocker switch (1): Raise/Lower Lower: As long as you press this switch right, the edge cutter is lowered. Raise:As long as you press this switch left, the edge cutter is raised. Press the "Sprinkler"...

  • Page 72: Operating Levers

    Storage If one of the two disks is not being used, fix it to the mounting provided on the left side of the roller. WARNING Risk of injury! The disk can loosen and injure nearby persons! • Check the fastening screws when replacing the disks. Tighten the screws well on both the edge cutter and the mounting.

  • Page 73: Brake Light

    Brake light The brake lights light up: When the ignition is switched on. ● When the seat contact is activated. ● When the operating lever is in the neutral position. ● The brake lights do not light up: When the operating lever is actuated forwards/backwards away from the neutral ●...

  • Page 74: Working Light And Revolving Warning Light

    NOTE If the roller is not fitted with a revolving warning light, the “revolving warning light” switch position has no function. Working light and revolving warning light Switching the rear work light, the working light on the ROPS and the revolving warning light on and off: Turn the switch: to position 0: The work light, the working light and the revolving warning light...

  • Page 75: Replacing The Bulb

    Fig. 8-4 Revolving warning light in operation / not in operation 8.8.3 Replacing the bulb Unscrew the theft-protection screw (1). Lift the cover off with a twisting motion toward the right (2). Press the two lugs of the bulb holder (3) together. Remove the bulb from the holder.

  • Page 76: Transport With Rops Folded Down

    8.9.2 Fitting / removing the roof Please note the work/assembly instructions contained in the delivery: (AA-4464 roof option ARX 12 - ARX 20). Screw the roof to the ROPS with the four Allen screws and washers. Fitting the roof Make sure that the screws are always firmly tightened.

  • Page 77: Lockable Rops

    8.10 Lockable ROPS Advantages of a locked ROPS: The padlock serves to prevent loss of the threaded bolt. ● Prevent vandalism to the ROPS by third parties. ● NOTE Every single lock has its own key. The keys are not interchangeable with each other.

  • Page 78: Locking Water Tank

    NOTE NOTE The Velcro straps are used to secure the padlocks in order to prevent them from producing noise caused by vibration. Fig. 8-8 Securing the padlocks 8.11 Locking water tank Advantages of a locked water tank: Locking serves to prevent loss of the cover. ●...

  • Page 79: Brake Warning Buzzer

    DANGER Rollover hazard when driving the roller! • Get out of the danger zone immediately! • Personnel may not stand in front of or behind the roller while it is in operation. 8.13 Brake warning buzzer The warning buzzer is active as soon as the seat contact is activated. The warning buzzer sounds until the locking brake catches.
  • Page 80 Turn the red key of the battery cut-off switch down to vertical position. Switching off the power This interrupts the power supply. Fig. 8-11 Switching offthe power Turn the red key of the battery cut-off switch right to final position. Removing the key Now you can remove the key.

  • Page 81: Temperature Sensor

    8.15 Temperature sensor 8.15.1 Operation The measured value is displayed as soon as the ignition is switched on. Fig. 8-13 Temperature display If more than one error or notice message is displayed at the same time, the display switches every 5 seconds. The standard display unit is °...

  • Page 82: Specifications

    8.15.3 Specifications Tab. 8-2 Temperature sensor specifications Model Infrared sensor Measurement range 0-500°C Set emissivity 0.95 Diameter of the measuring spot about 150mm (half the amount of the distance to the ground) 8.16 Anti-adhesive Anti-adhesive is a water-soluble specialized liquid for combined rollers. The anti- adhesive ensures effective separation between the pneumatic surfaces and the bitumen surface.

  • Page 83: Advantages Of Anti-Adhesive

    8.16.2 Advantages of anti-adhesive No tearing of the course thanks to the good separating effect. ● Extremely low anti-adhesive consumption. ● The course can be worked at higher temperatures. ● Less shock to the hot course due to lower water consumption. ●...
  • Page 84 Turn off the battery disconnector before the installation or maintenance. CAUTION Installation must be carried out only by trained personnel according to the electrical wiring diagram. In case of a failure, contact your dealer or Ammann Technical Support. ARX 1...

  • Page 85: Maintenance

    9Maintenance...

  • Page 86: General Safety Information

    General safety information Maintenance may only be carried out by trained personnel! Only perform maintenance and repair work on the roller if it is static and secured ● from rolling away. Secure the roller with the joint protection. ● Relieve pressure before working on the hydraulic pipes. ●...
  • Page 87 DANGER Danger of severe injury through loose clothing being caught and drawn in! • Only open the engine hood when the engine is switched off. • If trouble shooting makes working on moving parts (engine or roller) unavoidable, never wear: necklaces, bracelets, rings, scarves, ties or other loose items of clothing.

  • Page 88: Battery Safety Instructions

    9.1.1 Battery safety instructions DANGER Risk of serious injury through leaking battery acid! The sulfuric acid in the battery is poisonous and so strong it can burn holes in clothes and dissolve skin. If it gets into eyes it can lead to blindness. •...

  • Page 89: Maintenance Arx 1

    Maintenance ARX 1 9.3.1 Maintenance plan Chapter / D = information from dealer • • • • • • • • • • • • • • • • • • • • • • • Maintenance...
  • Page 90 • • • • • • • • • • • • • • • • • • • ARX 1...
  • Page 91 • • • • • • • NOTE Please also observe the Yanmar engine operating manual and the detailed instructions given there. Maintenance...

  • Page 92: Maintenance Check Sheet

    Maintenance check sheet Roller, serial no.________________ Operating Comments / Date Signature hours activity ARX 1...

  • Page 93: Towing

    Towing Only tow the roller in an emergency in order to move the machine away from the danger zone. WARNING Risk of accident through improper towing! Adhere to the following rules: • Maximum towing speed: 1km/h • Maximum towing distance: 10m •...

  • Page 94: Opening The Hood

    Opening the hood DANGER Danger of severe injury through loose clothing being caught and drawn in! • Only open the engine hood when the engine is switched off. • If trouble shooting makes working on moving parts (engine or roller) unavoidable, never wear: Necklaces, bracelets, rings, scarves, ties or other loose items of clothing.

  • Page 95: Engine Compartment Overview

    Engine compartment overview Fig. 9-3 ARX 1 engine compartment Battery Engine oil filler neck Air-intake filter Soiling indicator for air-intake filter Oil dipstick Coolant level display Hydraulic oil filler neck Hydraulic oil filter Engine oil filter Fuel filter Coolant filler neck Water separator Maintenance...

  • Page 96: Fuel (Diesel)

    WARNING Risk of burning and injury when handling parts in the engine compartment! • Switch the diesel engine off when performing any inspection work. The locking brake is active when the diesel engine is switched off. Fuel (diesel) 9.8.1 Checking fuel level After the control lamp on the instrument panel lights up for the first time, the fuel in Diesel control lamp the tank will last at least ½...

  • Page 97: Draining Fuel

    Diesel Tab. 9-1 Excerpt from the Yanmar engine manual about diesel specifications Specifications Diesel specifications Application No. 2-D, No.1-D, ASTM D975-94 EN 590:96 Europe ISO 8217 DMX International BS 2869-A1 or A2 Great Britain JIS K2204 grade no. 2 Japan KSM-2610 Korea GB252...

  • Page 98: Cleaning The Fuel Tank

    Fig. 9-5 Diesel drain 9.8.4 Cleaning the fuel tank Over time, condensation water gathers in the fuel tank. It must be drained once a year. Loosen the screw plug (1) beneath the roller using an open-ended wrench (size 19). Place a container under the drain tap. Allow about 1/2 liter of fluid to drain.

  • Page 99: Water Separator Filter Element

    Remove the old filter element (1). Insert new filter element (1). Screw the filter housing (3) on. Open stop cock (2). Move to ON. 9.8.6 Water separator filter element Fig. 9-7 Water separator If there is water in the filter housing, the housing must be drained at once. Drain filter housing Close stop cock (3).

  • Page 100: Engine Oil

    Engine oil 9.9.1 Checking the engine oil level Check engine oil level daily using the dipstick. The dipstick (1) is located on Oil dipstick the left of the engine. Check oil level while the roller is standing on a level surface and the engine is cold.

  • Page 101: Draining Engine Oil

    NOTE In order to guarantee operating safety of the engine for the long term, you must not put any additives in the engine oil. 9.9.3 Draining engine oil The engine oil drain is located at the front left, between the front and rear chassis. Turn the roller all the way to the right.

  • Page 102: Replace The Engine Oil Filter

    9.9.4 Replace the engine oil filter Fig. 9-11 Engine oil filter Loosen the filter (1) by hand or using a filter wrench. The oil starts to flow out immediately. It’s best to place a rag under it beforehand. Replace oil filter (2). Screw the complete filter back in place.

  • Page 103: Draining The Hydraulic Oil

    Fig. 9-12 Hydraulic oil filler neck NOTE Observe the table of lubricants in chapter 9.15. 9.10.3 Draining the hydraulic oil NOTE Only drain the hydraulic oil at operating temperature. • The oil flows better. • Residues in the tank will be flushed out with the oil. Place a container (with at least a 30 liter capacity) under the hydraulic oil drain.

  • Page 104: Cleaning The Hydraulic Oil Cooler

    9.10.4 Cleaning the hydraulic oil cooler Check the cooling ribs of the hydraulic oil cooler for dirt and clogging. Clean the ribs with water or blow them out with compressed air. NOTE Never clean the cooler with high pressure (e.g. powerful water jet). Fig.
  • Page 105 Place the new filter element in the proper position. Observe the position of the locking cam. Turn the filter element fully clockwise to the stop. Fig. 9-16 Replacing the hydraulic oil filter, steps 4 to 6 Lightly oil the sealing ring on the filter lid. Put the filter lid in place.

  • Page 106: Replacing The Ventilation Filter

    9.10.6 Replacing the ventilation filter Fig. 9-18 Ventilation filter Replace the ventilation filter (1) according to the maintenance plan. 9.11 Emptying the water tank 9.11.1 Cleaning accessories Clean the following parts as required: Water tank with filler strainer ● Water filter ●...

  • Page 107: Coolant

    9.12 Coolant A coolant antifreeze mixture for up to -25° is provided upon delivery from the factory. For temperatures colder than -25°, the fluid must be replaced by a suitable coolant antifreeze mixture. Coolant The coolant specification must meet requirements of: •...

  • Page 108: Checking Coolant Level

    9.12.1 Checking coolant level Check coolant level every day. Check oil level while the roller is standing on a level surface and the engine is cold. You can read off the level of coolant on the expansion tank display. The water level must be between the top (FULL) and bottom (LOW) marks.

  • Page 109: Topping Up Coolant

    9.12.2 Topping up coolant CAUTION Danger of scalding from hot water / steam! • Only open the tank once the engine and the coolant have cooled down. Unscrew the tank lid of the radiator. Add coolant with antifreeze until the tank is full. Fig.

  • Page 110: Cleaning The Radiator

    9.12.3 Cleaning the radiator Check the cooling ribs of the water tank for dirt and clogging. Clean the ribs with water or blow them out with compressed air. NOTE Never clean the cooler with high pressure (e.g. powerful water jet). Fig.

  • Page 111: Roller Drum Scraper

    9.13.2 Roller drum scraper Tension the scrapers lightly by hand. Roller drum scraper Fig. 9-23 Roller drum scraper Adjust the scrapers with a clearance of 3-5mm. Scraper for pneumatic wheels The anti-adhesive must not be scraped off. Fig. 9-24 Clearance of scraper to pneumatic wheels 9.13.3 Tire pressure Check the tire pressure on the pneumatic wheel axle.

  • Page 112: Air-Intake Filter

    9.13.4 Air-intake filter Press the dirt outlet of the air-intake filter at least once a week to clean it of Dirt outlet dirt. Fig. 9-25 Dirt outlet If a red ring appears on the soiling display (1) during operation of the roller, you Soiling indicator must: clean the air filter cartridge,...

  • Page 113: Seat Contact And Emergency Stop

    Fig. 9-27 Air filter cartridge Check the air intake for: Air intake Damage: replace the cowling. Soiling: clean the air intake. Fig. 9-28 Air intake 9.13.5 Seat contact and emergency stop Put the operating lever into the neutral position. Sit on the driver’s seat. Start the engine.

  • Page 114: Seat Attachment

    NOTE The control lamp for the emergency stop circuit, operating lever neutral position and seat contact must extinguish after 2seconds for the delayed seat contact. 9.13.6 Seat attachment WARNING Accident hazard due to defective seat attachment! If the seat attachment is not in perfect condition, the seat can become detached.
  • Page 115 Travel pressure check 9.13.7 Travel pressure check The drive of the vehicle can also be controlled with brakes applied. Although it is impossible in normal operation, this option can be activated by the X8 connector. Required material: A jumper for the connector X8. Order number: 4-37570 D611904 Note...

  • Page 116: Pendulum Support

    9.13.8 Pendulum support Inspect the pendulum support once a year for excessive play (2mm in the joint bearing). Attach the roller to a crane (1-point lifting eye). The play can be checked by alternately applying and releasing upward pressure to the roller (visual inspection).

  • Page 117: Lubricating Steering Cylinder, Bearing

    9.14 Lubricating steering cylinder, bearing Rotate the roller's steering fully to the stop in order to grease the cylinder. Steer the roller briefly to the right and the left. This causes the bearing to be unloaded. Clean the grease nipple (1) before greasing. Connect the grease gun to the grease nipple.

  • Page 118: Lubricant Table

    9.15 Lubricant table Tab. 9-2 Lubricant table Synthetic hydraulic Brand Hydraulic oil oil based on HE Grease esters ISO VG 46 HVLP ISO 2137 Standard ISO 15380 HEES DIN 51524 T3 DIN 51502 Drive and vibration Drive and vibration Application hydraulics hydraulics AGIP...

  • Page 119: Consumables

    9.16 Consumables Tab. 9-3 Consumables Designation Brand Quantity Art.no. Engine oil Motorex Focus CF SAE 10W/40 1242375 Grease Motorex Moly 218 400g 1111368 Grease Motorex 174 0.85kg 1144019 Grease Blaser Foodgrease SPM00 0.38kg 1094392 Blue adhesive Ergo 4052 50ml 1-907977 Red adhesive Ergo 4100 50ml...

  • Page 120: Tightening Torque: Extremely Low-Profile Cheese-Head Screws

    size Tightening torque in size Screw diameter Steel quality socket 10.9 M14x1.5 10.9 10.9 10.9 Tab. 9-5 Tightening torque: Extremely low-profile cheese-head screws Allen key Screw Tightening torque in Steel quality size diameter 10.9 10.9 10.9 10.9 Tab. 9-6 Tightening torque: Button socket cap screws (M8 size without flange, ISO 7380) Allen key Screw Tightening torque in...

  • Page 121: Drain Cock

    Tab. 9-9 Tightening torque: Driver’s seat, seat belt fastening screws AF size Screw Tightening torque in Steel quality hex key diameter 5/8“ UNF 7/16” 9.17.2 Drain cock Tab. 9-10 Tightening torque: Drain cock Drain cock Diesel tank Secure the screw connections with ERGO 4207 and tighten by hand, not with torque.

  • Page 122: Threaded Adapters / Inch Threads

    Thread size Cutting ring Soft seat ring Nominal joint size M18x1.5 M20x1.5 M22x1.5 M27x1.5 9.17.5 Threaded adapters / Inch threads Tab. 9-13 Tightening torques for threaded adapters / inch threads Thread size Cutting ring Soft seat ring Nominal joint size 1/8“...

  • Page 123: Cleaning The Roller

    9.18 Cleaning the roller After completion of work, clean the roller: of major soiling; ● and the lower scrapers of deposits. ● Regularly clean completely; at least once a week. When working on cohesive soils, or with cement and lime stabilizers, complete cleaning must be performed daily. DANGER Danger to life through runaway roller.
  • Page 124 ARX 1...
  • Page 125 10Repair...

  • Page 126: Battery

    10.1 Battery NOTE Risk of cable fire or short circuit. Keep to the proper sequence when removing or installing the terminal connections. The battery charge level can be read in the multifunction display unit. Ignition on = battery voltage. The battery voltage should not fall below 10 volts ●...

  • Page 127: Starting With Another Battery (Jumpering)

    Fig. 10-2 Replacing the battery NOTE The battery poles and terminals must be clean. If they are coated with a (whitish or greenish) sulfur crust they must be cleaned. 10.1.2 Starting with another battery (jumpering) Connect the red cable to the (+) terminals of both batteries. Connect one end of the green or black cable to the (-) terminals of both batteries.

  • Page 128: Charging The Battery Using A Battery Charger

    NOTE The battery poles and terminals must be clean. If they are coated with a (whitish or greenish) sulfur crust they must be removed and cleaned. 10.1.3 Charging the battery using a battery charger Disconnect the battery. Connect the battery charger. Observe the battery charger manufacturer’s manual.

  • Page 129: Engine Compartment Fuses

    10.2.1 Engine compartment fuses The fuses are located on the right of the engine, at the front between the engine and the water tank. The fuse numbers are indicated on the fuse box. Always replace a defective fuse (1) with a functioning fuse (2) of the same amperage (according to the label or color of the fuse).

  • Page 130: Replacing Bulbs

    Fuse No. Power Fuse-protected circuit 10 A Seat heating Controller 10 A Controller, drive pump, brake valve, holding solenoid 15 A Sprinkling 10 A Flow divider, edge cutter 10 A Vibro switch valve Brake pressure switch 25 A Fuse, hydraulic oil cooler 15 A Reserve Fig.
  • Page 131 Fig. 10-6 Dipped lights and parking lights: Remove the plug from the rear of the lamp unit. Dipped lights Remove the guard. Press on the end of the securing clip to remove it. Replace the defective bulb with a new one of the same type and power. Put the guard back on the casing.

  • Page 132: Replacing Bulbs At The Rear

    10.3.2 Replacing bulbs at the rear At the rear, you have direct access to the work light (1) and the tail lights (2). Fig. 10-8 Work light / tail light Remove the entire work light from the water tank. Work light Remove the plug from the rear of the lamp unit.

  • Page 133: Replacing Gas Struts

    10.4.1 Replacing gas struts WARNING Risk of accident through hood falling down! • Secure the hood before you replace the gas struts. Support the hood with a rod. ○ Attach the hood to a crane by the handle. ○ Use a screwdriver to lift the clips. removal Pull the gas strut away from the ball joint.
  • Page 134 ARX 1...
  • Page 135 11Storage...

  • Page 136: Storage

    11.1 Storage 11.1.1 Short-term storage Put the operating lever into neutral position. ● Secure the roller from unauthorized start-up and unintentional rolling away. ● Remove the ignition key. ● 11.1.2 Long-term storage Tab. 11-1 Long-term storage Component precautions Chapter Diesel engine Observe the information in the "Long-term storage"...

  • Page 137: Draining The Water Tank And Sprinkler

    11.2.1 Draining the water tank and sprinkler The water tank and the sprinkler unit must be drained. Undo the quick-release coupling of the sprinkler hose. Press the black plastic ring against the screw connection. Pull the hose off the coupling. Drain off the water.
  • Page 138 ARX 1...
  • Page 139 12Transport...

  • Page 140: General Transport Information

    12.1 General transport information 12.1.1 ARX 1: Shipping weights and dimensions Tab. 12-1 ARX 1: Shipping weight and dimensions ARX 12 ARX 16 ARX 20 ARX 16 K Shipping weight (kg) 1535 1580 1630 1520 Shipping weight from the factory (kg)

  • Page 141: Lifting And Securing The Roller

    Secure the lock bolt with the compression spring (2). Fig. 12-1 Joint protection open / joint protection locked in place 12.2 Lifting and securing the roller Fig. 12-2 Stickers for lifting and tie-down points 12.2.1 Lifting at the 1-point lifting eye Bring the joint protection into place.

  • Page 142: Securing The Roller On The Transporter

    Fig. 12-3 1-point lifting eye DANGER Danger to life through suspended loads! • Persons should not linger beneath suspended loads! NOTE The roller will weight less if the water tanks are drained before transporting. 12.2.2 Securing the roller on the transporter Bring the joint protection into place.

  • Page 143: Center Of Gravity

    Fig. 12-4 Lashing the roller / side view Fig. 12-5 Lashing the roller / front view CAUTION Risk of accident through blocked steering! • Open the joint protection before starting the roller. 12.2.3 Center of gravity The center of gravity relevant to transport is located 670mm from the floor and approx.
  • Page 144 Fig. 12-6 Roller's center of gravity ARX 1...
  • Page 145 13Disposal...

  • Page 146: Introduction

    13.1 Introduction CAUTION Environmental hazard through operating materials! • Do not allow any liquids to enter drains, the soil or the environment. The roller must be disposed of properly; ask your authorized dealer. 13.2 Removal and depressurization of the gas strut WARNING Eye injury! Because of the high internal pressure, chips and oil can...
  • Page 147 1st saw cut / drilled hole 2nd saw cut / drilled hole about 20mm Pressurized Bottom Piston rod tube Fig. 13-1 Removal and depressurization of the gas strut 1st saw cut / hole position: Cut or drill into the pressurized tube about 20mm from the bottom.
  • Page 148 ARX 1...
  • Page 149 14Appendix...
  • Page 150 14.1 Wiring diagram, ARX 1 149/150 +12V Vorglühen +14.5V 117 Dieselpumpe H8 12 PULL 0.5A HOLD pull hold 305 vo 304 hi RC2-2/21 Vibration Sitzkontakt 371 links Bremsventil Fahrsignal l Handbremse Nullage l Masse rechts Fahrsignal r Vorwärts Nulllage r Rückwärts Links Vibro...

  • Page 151: Appendix

    2 3 4 7.5A Stand- und Positionsl. 7.5A Abblendl. 196 vr Drehleuchte Arbeitslicht Rückfahrlicht ROPS ROPS 7.5A Trankanzeige Tankreserve Motoröldruck Kühlwassertemp. 7.5A Hupe 347 Sitzheitzung Mengenteiler X1 308 Wasser 611804 Fig. 14-2 Wiring diagram no. 1202835-2 Appendix...

  • Page 152: Key For Arx 1 Wiring Diagram

    14.1.1 Key for ARX 1 wiring diagram Element Description Fuel level display, diesel tank Voltage display A3 * Monitoring device Horn Reverse alarm Warning buzzer, flow divider Warning buzzer, seat contact delay Front right dipped light Front left dipped light Work light rear Front right parking light Front right position light...
  • Page 153 Element Description Fuse, controller, outputs Fuse, sprinkler Fuse, flow divider, edge cutter Fuse - vibration Fuse, controller, inputs Fuse, hydraulic oil cooler Fuse, reserve Fuse, starter Fuse, diesel pump Fuse, reserve Fuse, reserve F25 ** Fuse, altitude solenoid power supply F26 ** Fuse, altitude solenoid unit power supply Alternator...
  • Page 154 Element Description Relay, light Relay, front vibration Relay, rear vibration Relay, brake-light Relay, altitude solenoid power supply K19 ** Control unit of altitude solenoid power supply Starter motor Hydraulic oil cooler Diesel pump Sprinkler pump Sprinkler pump, anti-adhesive Controller Display unit Measuring transducer, asphalt temperature Operating hours counter Pre-heating coil...
  • Page 155 Element Description Switch, edge cutter, down Switch, edge cutter, water Sensor, seat contact Sensor, brake pressure Sensor, hydraulic oil temperature Sensor, diesel tank Sensor, engine oil pressure Sensor, coolant temperature Free-running diode, buzzer, flow divider Diode, edge cutter 1 Diode, edge cutter 2 Pull-in / holding solenoid Valve, locking brake Drive pump, forwards...

  • Page 156: Hydraulics Diagram, Arx 1

    14.2 Hydraulics diagram, ARX 1 Fig. 14-3 Hydraulics diagram no. 1193831 ARX 1...

  • Page 157: Key For Arx 1 Hydraulics Diagram

    14.2.1 Key for ARX 1 hydraulics diagram Element Description Drive pump Vibro-steering pump Front drive motor Rear drive motor Steering orbital Steering cylinder Vibro switch valve Vibro motor, front Vibro motor, rear Oil cooler Return-line suction filter Hydraulic oil tank Filler, ventilation filter Brake valve Flow divider...

  • Page 158: Hydraulics Diagram, Arx 1 K

    14.3 Hydraulics diagram, ARX 1 K Fig. 14-4 Hydraulics diagram no. 1193830 ARX 1...

  • Page 159: Key For Arx 1 K Hydraulics Diagram

    14.3.1 Key for ARX 1 K hydraulics diagram Element Description Drive pump Vibro-steering pump Front drive motor Rear drive motor Steering orbital Steering cylinder Vibro switch valve Vibro motor, front Vibro motor, rear Oil cooler Return-line suction filter Hydraulic oil tank Filler, ventilation filter Brake valve Drive motor, rear left...

  • Page 160: Hydraulic Diagram For Arx 1 Edge Cutter

    14.4 Hydraulic diagram for ARX 1 edge cutter Fig. 14-5 Hydraulics diagram no. 11224115 ARX 1...

  • Page 161: Key For Arx 1 Edge Cutter Hydraulic Diagram

    edge cutter 14.4.1 Key for ARX 1 hydraulic diagram Element Description Drive pump Vibro-steering pump Front drive motor Rear drive motor Steering orbital Steering cylinder Vibro switch valve Vibro motor, front Vibro motor, rear Oil cooler Return-line suction filter Hydraulic oil tank Filler, ventilation filter Brake valve Flow divider...
  • Page 162 ARX 1...
  • Page 163 Tables Documents for the ARX 1 ............14 Roller with roller drum .
  • Page 164 Temperature sensor specifications ..........82 Anti-adhesive designations .
  • Page 166 For additional product information and services please visit: www.ammann .com Materials and specification data are subject to change without notice. Book ID: 4-P06000-EN | © Ammann Group...

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