Ammann ARX 90 Series Operating Manual
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Ammann ARX 90 Series Operating Manual

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Operating manual
ARX 90
Deutz
Book ID: 4-P06412DE
-EN

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Summary of Contents for Ammann ARX 90 Series

  • Page 1 Operating manual ARX 90 Deutz Book ID: 4-P06412DE...
  • Page 3 ARX 90 Articulated tandem roller Deutz Tier 3 Operating manual Edition 04/2014 From Serial No. 4122002 Translation of Original Operating Manual...
  • Page 5 Místo a datum vydání / Place and date of issue / Ort und Datum der Ausgabe:...
  • Page 7 Congratulations on your purchase of an AMMANN road roller. This modern compaction device is characterised by simple operation and maintenance and is the product of many years of AMMANN experience in the field of road roller engineering. In order to avoid faults due to improper operation and maintenance we request that you read this operating manual with great care and keep it for later reference.
  • Page 8 All dimensions and weights are approximate and, therefore, not binding. Ammann Czech Republic a.s. reserves the right to perform modifications without obligation to inform the machine user. If you identify any differences between the machine operated by you and the information contained in this publication, contact your local dealer.
  • Page 9 SYMBOLS OF THE SAFETY NOTICES: The notice warns of a serious risk of personal injury or other personal hazards. The notice warns of possible damages to the machine or its parts. The notice warns of the necessity of environmental protection. ! WARNING ! As used in this operating manual, the terms „right“, „left“, „front“...

  • Page 10: Table Of Contents

    Content Content ................................4 SPECIFICATION MANUAL ........................9 1.1. Basic specification ..........................10 1.2. Machine dimension scheme ........................12 1.3. Technical data ............................14 ARX 90...
  • Page 11 2.7.4. Emergency stop of the Machine ..................................77 2.7.5. Machine parking ........................................79 2.7.6. Sprinkling ..........................................79 2.7.7. Ammann edge cutter (optional) ..................................81 2.7.8. Spreader (optional) .......................................82 2.7.9. Infra thermometer (optional) ....................................82 2.8. Machine transport ..........................83 2.8.1. How to load the Machine ....................................84 2.9.
  • Page 12 Content MAINTENANCE MANUAL ........................91 3.1. Safety and other measures for machine maintenance ..............93 3.1.1. Safety of machine maintenance ..................................93 3.1.2. Fire precautions during operation media exchanges..........................93 3.1.3. Ecological and hygienic principles ..................................94 3.2. Media specification ..........................95 3.2.1. Engine oil ..........................................95 3.2.2.
  • Page 13 OPERATING MANUAL After 500 hours of operation (6 months) ..................118 3.6.15. Inspect the engine belt ....................................118 3.6.16. Engine oil exchange ......................................118 3.6.17. Inspect engine induction manifold ................................121 3.6.18. Air filter sensor check ......................................122 3.6.19. Engine cooling liquid level check ................................. 123 3.6.20.
  • Page 14 ARX 90...

  • Page 15: Specification Manual

    SPECIFICATION MANUAL 1. SPECIFICATION MANUAL ARX 90 (Deutz Tier 3) ARX 90...

  • Page 16: Basic Specification

    1.1. Basic specification Machine description Please fill in the following data: Tandem roller with an articulated frame with two smooth steel driven vibrating drums. Steering using the articulated frame (see Pin label, Label of the Deutz engine) enables the setting of extended track (crabbing). Type of machine Machine application ........................
  • Page 17 SPECIFICATION MANUAL Placing of the production label Production label 409050 Machine’s production number 409165 Label of the ROPS cabin 409166 Deutz engine serial number. 409050A ARX 90...

  • Page 18: Machine Dimension Scheme

    1.2. Machine dimension scheme 409005 3500 1220 3000 137,8 118,1 30,7 11,8 4720 1680 1800 185,8 66,1 70,9 ARX 90...
  • Page 19 SPECIFICATION MANUAL 409006 ARX 90...

  • Page 20: Technical Data

    Static linear load of rear drum kg/cm (lb/in) 27,8 (155,7) 27,8 (155,7) Cab weight kg (lb) 440 (970) 440 (970) Weight of Ammann edge cutter kg (lb) 150 (330) 150 (330) Weight of two-sided edge cutter kg (lb) 300 (660) 300 (660)
  • Page 21 SPECIFICATION MANUAL Brakes ARX 90 T3 ARX 90 HF T3 Operating Hydrostatic hydrostatická Parking Mechanical multiple-disc mechanická lamelová Emergency Mechanical multiple-disc mechanická lamelová Vibration Frequency I Hz (VPM) 42 (2520) 46 (2760) Frequency II Hz (VPM) 55 (3300) 67 (4020) Amplitude I mm (in) 0,7 (0,028)
  • Page 22 Spreader AMMANN Differential lock ROPS 2D Ammann set of tools Biologically degradable oil Different colour design (Ammann scheme), max. 2 different colours Special colour design Filters for the first 500 Mh Filters for the first 2000 Mh Additional documentation ARX 90...
  • Page 23 SPECIFICATION MANUAL Notes ARX 90...
  • Page 24 ARX 90...

  • Page 25: Operation Manual

    OPERATION MANUAL 2. OPERATION MANUAL ARX 90 (Deutz Tier 3) ARX 90...
  • Page 26 ARX 90...

  • Page 27: Major Safety Precautions

    2.1. Major Safety Precautions OPERATION MANUAL 2.1.1. Safety Measures during Machine 2.1.1.2. Work Safety Secured by User Operation User shall promptly communicate any damage to the utility lines to their operator, and at same time he make measures to Safety measures given in the individual chapters of Enginering prevent unauthorized persons from entering endangered area.

  • Page 28: Ensurance Of Safety Measures By The Owner

    2.1. Major Safety Precautions 2.1.1.3 Ensurance of safety measures by the 2.1.1.4. ROPS Cab owner • The ROPS cab must not be deformed and must not show signs of corrosion, cracks or breaks. It must be fixedly con- • User shall provide for the Machine to be operated merely nected to the machine frame.

  • Page 29: Reguirements On Driver's Qualification

    OPERATION MANUAL 2.1.2. Reguirements on Driver’s Qualification 2.1.3. Driver’s Liabilities • Only a driver trained under ISO 7130 and other local and na- • Before starting to operate the Machine the driver will be tional regulations designed for drivers of this group of ma- liable to get familiar with the guidelines given in the docu- chines may operate the Roller (Compacter).
  • Page 30 2.1. Major Safety Precautions • During Machine operation observe safety regulations, make no action that might endanger work safety, give full attenti- on to Machine steering. • Respect Code of Practice or instructions of a person respon- sible. • When rolling (traversing) the Machine within a workplace adapt your speed to a terrain condition, to a work perfor- med and weather conditions.

  • Page 31: Forbidden Activities - Safety And Guarantee

    OPERATION MANUAL 2.1.4. Forbidden activities - safety and guarantee It is forbidden to: • Filling the hydraulic circuit during the guarantee period in a different way than using the hydraulic unit. • To cross electric cables if these are not properly protectedli against mechanical damage.

  • Page 32: Safety Inscriptions And Signs Used On The Machine

    2.1. Major Safety Precautions 2.1.5. Safety inscriptions and signs used on the Machine 16 12 11 10 409007 ARX 90...
  • Page 33 OPERATION MANUAL Read Operation Manual! Use Operation Manual to make yourself thoroughly famil- iar with Roller Control and its Maintenance. (the symbol will be displayed on the display). 2702bz Switch ON Safety Belt! Switch ON safety belt before driving! (the symbol will be displayed on the display).
  • Page 34 2.1. Major Safety Precautions Adjust at Rest Carry out adjustment or maintenance with engine stopped. (symbol located on the left door of the engine compartment) 2584bz 2586 Risk of burn Do NOT touch Machine’s hot parts unless you made cer- tain these are cooled down sufficiently.
  • Page 35 OPERATION MANUAL Lifting & Rigging Plan 11 000 kg To lift the Machine use rigging of sufficient loading ca- (24 250 lb) pacity. Before lifting, please secure the Machine articula- Lmin = 5 m 2x min 3000 kg tion. (symbol located on the left on the rear frame) (2x min 6620 lb) Lmin = 5 m 2x min 4000 kg...

  • Page 36: Hand Signals

    2.1. Major Safety Precautions 2.1.6. Hand Signals Signals given by an assistant operator if the operator cannot see the travelling or working area or machine work devices. SIGNALS FOR GENERAL COMMANDS Stop One arm erected with open palm in the direction of the driver, second arm akimbo.
  • Page 37 OPERATION MANUAL Low-speed cruising forward - towards me Both arms erected abreast bending across, with palms towards the body - short swinging movements of antebrachium towards the body and backward. Sig. 5 Low-speed cruising backward - away from me Both arms erected abreast bending across, with palms away from the body - short swinging movements of antebrachium away from the body and back.
  • Page 38 2.1. Major Safety Precautions Short motion Both arms lifted forward bending across. Mark the „X“ distance between palms, then the motion signal follows. Sig. 9 Engine start Circular motion of right hand’s antebrachium, with the fist closed. Sig. 10 Engine cut off Oscillating motion of right hand sideways raised in front of the body to the sides.

  • Page 39: Ecological & Hygienic Principles

    2.2. Ecological & Hygienic Principles 2.2.1. Hygienic Principles 2.2.2. Ecological Principles • The fillings of Machine’s individual systems and some of its parts become waste with hazardous properties against the When operating and storaging the ma- environment when discarded. chines a User will be liable to observe general principles of health and environ- This category of waste products includes in particular: mental protection, laws and regulations...

  • Page 40: Preservation & Storage

    2.3. Preservation & Storage 2.3.1. Short-term preservation and storage for 2.3.2. Machine Preservation & Storage for the a period of 1 - 2 months Period Over 2 Months Long Wash and clean the entire Machine carefully. Before parking the To park the Machine the same principles will apply like at short- Machine for its preservation and storage, please warm up the term preservation.

  • Page 41: Dewaxing And Inspection Of The Supplied Machine

    OPERATION MANUAL 2.3.3. Dewaxing and inspection of the supplied machine • Check the machine against delivery documentation. • Check whether any parts were damaged during transport or are missing. Inform the shipper of any discrepancies. Before starting operations again, wash off conservation ith highpressured hot water with ordinary degreasing means added as directed, while observing envi-...
  • Page 42 ARX 90...

  • Page 43: Machine Disposal Following Its Life Termination

    2.4. Machine Disposal Following Its Life Termination During Machine disposal following its service life the User will be liable to follow national waste and environmental regula- tions and acts. We recommend to always contact in these cases: • the specialized companies with respective authorization to deal professionally with these operations •...

  • Page 44: Machine Description

    2.5. Machine Description 17 17 409008 ARX 90...
  • Page 45 OPERATION MANUAL Legend: 1 - Front frame 2 - Rear frame 3 - Front drum 4 - Rear drum 5 - Engine 6 - Hydrogenerator for travel (roll) 7 - Hydrogenerator for vibration of front drum 8 - Hydrogeneratorfor vibration of rear drum 9 - Travel hydraulic motor 10 - Vibration hydraulic motor 11 - Steering joint...

  • Page 46: Controls & Dashboard Instruments

    2.6. Controls & Dashboard Instruments 37 38 409175 ARX 90...
  • Page 47 OPERATION MANUAL Dashboard and control panels 1 - Steering wheel 28 - Seat stop switch 2 - Display unit 29 - Not assigned 3 - Travel controls 30 - Not assigned 4 - CRAB mode button - right 31 - Not assigned 5 - CRAB mode button - left 32 - Operator seat 6 - Vibration button...
  • Page 48 2.6. Controls & Dashboard Instruments 409176 ARX 90...
  • Page 49 OPERATION MANUAL Steering wheel (1) Vibration button (6) Lever A - Column tilting forward/rearward 2612 Lever B - Steering wheel adjustment up/down To turn on/off the function, press the button. The function is displayed on the display (2). Display (2) Multifunction instrument to display parameters of the engine and machine functions.
  • Page 50 2.6. Controls & Dashboard Instruments 21 18 22 19 409176A ARX 90...
  • Page 51 OPERATION MANUAL Sprinkling button (10) Drum vibration selector switch (17) 3726A 3726E Left - front drum vibration Hold the button to enable the drum sprinkling function. Centre - both drums’ vibration The function is displayed on the display (2). Right - rear drum vibration Emulsion sprinkling button (11) (only wheel version) Vibration amplitude switch (18)
  • Page 52 2.6. Controls & Dashboard Instruments 409176B ARX 90...
  • Page 53 OPERATION MANUAL Alarm lights switch (23) Seat stop switch (28) 3726I 3713 It is used for turning on/off the warning lights - the function is After pressing the switch, the seat can be set to the final cross indicated by flashing the indicator lamp in the warning light position.
  • Page 54 2.6. Controls & Dashboard Instruments Operator seat (32) Seat adjustment: 1 - Head rest position 2 - Backrest position 3 - Seat shifting 4 - Seat angle position 5 - Seat springing stiffness according to weight indicator. 6 - Seat cross motion After the lever 6 is lifted and the switch (28) pressed, the seat can be set to the final cross position.
  • Page 55 OPERATION MANUAL Seat switch: Seat switch is located in its cushion. It is used to interlock the engine starting or to stop the Machine if no operator sits on the seat. If operator stands up from the seat while driving then the Ma- chine will stop following 8 seconds.
  • Page 56 2.6. Controls & Dashboard Instruments 37 38 39 409031 ARX 90...
  • Page 57 OPERATION MANUAL Hazard beacon switch (38) (optional) Rear window heating switch (33) 592348 3708 It is used to switch ON/OFF hazard beacon, indicator lamp in the It is used for turning on the rear window heating; the function is switch signals this function. indicated by the indicator lamp in the switch.
  • Page 58 2.6. Controls & Dashboard Instruments Cut-out box (46) It contains F1 - F24 fuses. F1 - 15A .....Mounting socket F2 - 10A .....front parking lights, front headlamps, rear lights F3 - 7.5A ....rear headlamps F4 - 7.5A ....turn indicators, beacon, horn, cab lighting, coil of engine time relay (A10) F5 - 7.5A ....switch box, lighting relay coils F6 - 35A .....power supply of computer Rexroth RC20-10/30...
  • Page 59 OPERATION MANUAL Connector of control unit ACE (47) AMN109 It is used for connecting an external computer unit (laptop) to the control unit of the ACE system to troubleshoot and set pa- rameters. Connector of control unit ACAN1 (48) CAN BUS 2679D Connector of the machine control unit.
  • Page 60 2.6. Controls & Dashboard Instruments Service switch (52) 3701 It is used for disabling the seat sensor function. The engine will keep running, when the operator leaves the seat. Use the switch only for service operations. 409018B Heating control It is used to switch ON the cabin heating. Make continuous control from MIN position (valve closed) to MAX position (valve fully open) for the amount of liquid flowing to the heating body.
  • Page 61 OPERATION MANUAL Draw bar for window unlocking 409022 Control lever It is used for controlling the hand pump for releasing the ma- chine brakes. 409023 First-aid box stowage place The Machine shall be equipped with first- aid box! 409019B Battery disconnector It is used to disconnect the battery from the Machine frame.

  • Page 62: Display Control

    2.6.1. Display control 00,0 °C km/hod 00 Hz 409026 Operation screen Maximum engine speed button Travel speed buttons AMN112 It is used for setting the maximum engine speed of 2200 min (RPM) AMN44 The buttons are used for setting the speed gears. forward rearward Drum sprinkling buttons...
  • Page 63 OPERATION MANUAL Differential lock button Engine overheating indicator lamp AMN45 AMN50 The indicator lamp indicates a high temperature of the engine. It is used for turning on the differential lock. The lighting indicator lamp during operation of the engine indi- The differential lock is used for preventing the drum from slip- ping when crossing difficult terrain.
  • Page 64 2.6. Controls & Dashboard Instruments Indicator lamp of hydraulic oil filter clogging Fuel filter indicator lamp 3494 AMN56 The lighting indicator lamp indicates that the filter cartridge is The lighting indicator lamp indicates that the filter cartridge is clogged. clogged. 1 - Main filter of hydraulic oil 2 - Hydraulic oil filter of sprayer (optional) Immediately replace the cartridge!
  • Page 65 OPERATION MANUAL Infrathermometer indicator Indicator lamps of turn indicators AMN62 2489 The indicator shows the compacted surface temperature in the range of 0-200 °C (32-392 °F) Water level indicator AMN59 Vibration indicator 00 Hz The indicator shows the water level in the tank. AMN64 The indicator shows the selected amplitude and frequency.
  • Page 66 2.6. Controls & Dashboard Instruments TEST 0 Hz 0 Hz 00/ 00/ 00 00:00 0 rpm °C ° ° L / h 409027 ARX 90...
  • Page 67 There are two PIN cards supplied with the machine. In the event of the PIN card loss, you can get the co- rrect PIN code for your machine by contacting: Ammann Technical Support Hot line: +420776667755 support.machines@ammann-group.com. ARX 90...
  • Page 68 2.6. Controls & Dashboard Instruments TEST 0 Hz 0 Hz 00/ 00/ 00 00:00 0 rpm °C ° ° L / h 409027 ARX 90...
  • Page 69 OPERATION MANUAL Current battery voltage indicator Brake test button TEST AMN69 2777 It is used for checking the machine brakes for correct operation (after the start-up, the operator is prompted to check the brakes Current fuel consumption indicator every 24 hours). 595425 Worked hours indicator 0000 h...
  • Page 70 2.6. Controls & Dashboard Instruments 0 mV 0 mA 0 mA 0 mA 0 mV 0/ 0 0/ 0 409028 Service screen The screen is used for basic diagnostics of inputs into the machine control unit and for displaying error messages. Edge cutter switch - right Edge cutter button - up 3355...
  • Page 71 OPERATION MANUAL Manual emulsion sprinkling button Travel lever sensor - forward, rearward AMN117 AMN93 AMN94 Indication switch of hydraulic oil filter clogging CRAB sensor 3349 AMN108 Hydraulic oil level switch Infrathermometer switch (Optional) AMN62 591507 Amplitude I sensor Machine tilt sensor (Optional) AMN85 3400 Amplitude II sensor...

  • Page 72: How To Control And Use The Machine

    2.7. How to Control and Use the Machine 409176C ARX 90...

  • Page 73: Start-Up Of The Engine

    OPERATION MANUAL 2.7.1. Start-up of the engine Check daily before engine starting the amount of oil in the engine and hydraulic tank, cooling liquid in the cooling circuit, fuel in fuel tank, water level in water tank. Confirm no loosened, worn or missing parts exist on the Machine. Start the engine only from the driver’s control stand! Use alarm horn to signal the engine starting and check nobody is endangered by starting the engine! The operator must perform the daily brake test according to chapter 3.6.9.
  • Page 74 2.7. How to Control and Use the Machine 409010 ARX 90...
  • Page 75 OPERATION MANUAL How to start via cables from external power source: Starting voltage from external power source shall be the voltage of 24V. Follow unconditionally the operation sequence below. 1/ Connect one end of (+) cable pole to (+) pole of the battery discharged. 2/ Connect second end of (+) cable pole to (+) pole.
  • Page 76 2.7. How to Control and Use the Machine 409176D ARX 90...

  • Page 77: Travel And Reversing

    OPERATION MANUAL 2.7.2. Travel and reversing Before starting to move, please check the area in front and behind the Machine is clear and with no per- sons or obstructions present! Use loud horn to signal engine starting and wait long enough for those persons present to leave the in time the area round the Machine or the area beneath the Machine! Operator must sit on the seat before the Machine starts moving! If the operator gets up from the seat during the Machine travel then the Machine will stop and brake.
  • Page 78 2.7. How to Control and Use the Machine 409176E ARX 90...
  • Page 79 OPERATION MANUAL 17 cm Function CRAB AMN60 The function is used for offsetting one of the drums when working at kerbs. Drum offset Press the button (4) to offset the front drum right. Press the button (5) to offset the front drum left. The drum setting is displayed on the display (2).
  • Page 80 2.7. How to Control and Use the Machine 409176F ARX 90...
  • Page 81 OPERATION MANUAL Machine travel and reversation incl. vibrations Use the switch (17) to select the drum vibration. Use the switch (18) to select a vibration amplitude. Set a travel speed on the display (2). Use the travel control (3) to select a direction. Use the switch (19) to select the MAN mode.
  • Page 82 2.7. How to Control and Use the Machine 409176G ARX 90...

  • Page 83: How To Stop The Machine And Its Engine

    OPERATION MANUAL 2.7.3. How to stop the Machine and its engine Press the button (6) on the travel control (3) to switch off the vibration. Stop the machine by changing the travel control (3) to the neutral position (N). Brake the machine by changing the travel control (3) to the brake position (P). Switch over the key in the ignition box (27) to “0“...
  • Page 84 2.7. How to Control and Use the Machine 409176H ARX 90...

  • Page 85: Machine Parking

    OPERATION MANUAL 2.7.5. Machine parking Shut down the Machine on flat and solid surface at a point with no potential of natural hazard (landslides, possible flooding, etc.) Set the travel control (3) to the brake position (P). Following the engine stop, before leaving the Machine, please disconnect its battery disconnector. Clean the Machine to remove dirt (scrapers and drums).
  • Page 86 2.7. How to Control and Use the Machine 409176I ARX 90...

  • Page 87: Ammann Edge Cutter (Optional)

    OPERATION MANUAL 2.7.7. Ammann edge cutter (optional) Edge cutter and compacter are options supplied upon request of the customer. They are not included as standard accessories of the machine. To additional assembly use appropriate manual. Edge cutter plate location. 409032...

  • Page 88: Spreader (Optional)

    2.7. How to Control and Use the Machine 2.7.8. Spreader (optional) ! ATTENTION ! Read and follow the instruction given in the Opera- ting Manual of the spreader! 409167 2.7.9. Infra thermometer (optional) It is enabled by turning on the key in the ignition box (27) and it displays the temperature of the rolled bitumen surface using a sensor.

  • Page 89: Machine Transport

    2.8. Machine transport • The Machine may pass by its own axis between its workpla- ces. When moving, observe the safety measu- res applicable to the working site. • When on the road, the machine should be transported on a vehicle. When transporting the machine on a ve- hicle, observe the regulations in force in the given territory.

  • Page 90: How To Load The Machine

    2.8. Machine transport 2.8.1. How to load the Machine Use drive-up ramps or a crane to load the machine on the trans- porting vehicle. 2.8.1.1. Loading the machine on the transporting vehicle using a drive-up ramp Set the scrapers to the working position. 409179 The drive-up ramp must be of the prescribed parameters speci- fied in the figure.

  • Page 91: Special Conditions To Use The Machine

    2.9. Special conditions to use the Machine 2.9.1. Machine towing To provide for towing the Machine is equipped with two lugs on front frame, and with two lugs on rear frame. When towed the Machine shall be at- tached with both lugs ! When towing, please use undamaged towing cable or pull rod of sufficient load- ing capacity 1,5 higher than the weight...
  • Page 92 2.9. Zvláštní podmínky použití stroje Travel pumps short-circuiting: • Remove the lever 1. 3718 309039 • Adjust washer to position B. 309040 • Reinstall lever 1. • Adjust the lever to the position 2. 409041 ARX 90...
  • Page 93 OPERATION MANUAL How to brake off: Before braking off secure the Machine with wooden scotch blocks against start- ing to move! • Remove the lever 2. 309039A • Adjust washer to position B. 309040 • Reinstall lever 2. • Adjust the lever to the position 2. 409043 Insert the lever into the pump and pressurize the brake circuit by at least 30 full strokes (one stroke = movement of the lever...
  • Page 94 2.9. Zvláštní podmínky použití stroje Due to leakage the pressure in the brakes may lower in course of towing. Check the drum of the towed machine for the occurrence of braking or skidding. In such a case interrupt the towing and pump again using the lever in the manual hydrogenerator.
  • Page 95 OPERATION MANUAL Remove the lever. Adjust the washer to the position A. Remount the lever. Take out the control lever and lay up. 309040 ARX 90...

  • Page 96: How To Operate The Machine During Its Running-In

    2.9.2. How to operate the Machine during its 2.9.5. Machine operation at high altitudes running-in With the altitudes increasing the engine power drops due to lower atmospheric pressure and lower specific weight of intake Do NOT load the Machine at its full capacity when putting the air.

  • Page 97: Maintenance Manual

    MAINTENANCE MANUAL 3. MAINTENANCE MANUAL ARX 90 (Deutz Tier 3) ARX 90...
  • Page 98 ARX 90...

  • Page 99: Safety And Other Measures For Machine Maintenance

    3.1. Safety and other measures for machine maintenance 3.1.1. Safety of machine maintenance 3.1.2. Fire precautions during operation media exchanges Carry out lubrication, maintenance and adjustments: • In terms of fire hazard the flammable liquids used on the • By professionally trained personnel Machine have been divided into three hazard classes: •...

  • Page 100: Ecological And Hygienic Principles

    3.1. Safety and other measures for machine maintenance 3.1.3. Ecological and hygienic principles Ecological principles When operating or maintaining the Machines the user shall be liable to follow the general principles of health and environment The media of Machine’s individual sys- protection according to the laws, ordinances and regulations in tems, and some of its parts after having individual territories of the Machine use.

  • Page 101: Media Specification

    3.2. Media specification 3.2.1. Engine oil Viscosity classification 2412 Engine oil has been specified as per its performance classifica- °F °C tion and viscosity classification. Performance classification Considering emission requirements for Tier 4 interim, the en- gine manufacturer requires so that only oils certificated by the firm Deutz are used.

  • Page 102: Fuel

    3.2. Media specification 3686 3.2.2. Fuel 3.2.3. Cooling liquid < 15 ppm S < 15 mg/kg S 3686 2152 Diesel oil is used as the engine fuel: To fill the cooling circuit, use the agent Deutz Cooling System Conditioner and water in the specified ratio according to the fol- •...

  • Page 103: Hydraulic Oil

    MAINTENANCE MANUAL 3.2.4. Hydraulic oil 3.2.5. Gearbox oil 2158 2186 Only the quality hydraulic oil of performance class under ISO Use high quality oils complying with API GL-5 or EP or MIL- 6743/ HV (corresponds to DIN 51524 part 3 HVLP; CETOP RP 91 L-2105 C for lubricating the drum gearbox and axle (wheels) H) shall be used for the Machine’s hydraulic system.

  • Page 104: Lube Grease

    3.2. Media specification 3.2.6. Lube grease 3.2.8. Drum cooling liquid 2152 0787 Use plastic lubricant with lithium content to lubricate the Ma- Mixture: chine under the following standards: 23 l (6,1 Gal US) of water ISO 6743/9 CCEB 2 39 l (10,3 gal US) of calcium chloride - CaCl DIN 51 502 KP2K-30 3.2.7.

  • Page 105: Media

    3.3. Media MAINTENANCE MANUAL Medium Amount Part Medium Type Brand l (gal US) Engine Engine oil under Section 3.2.1. 9 (2,4) 2412 3686 Fuel tank Fuel under Section 3.2.2. 210 (55,5) < 15 ppm S < 15 mg/kg S 3686 Hydraulic system Hydraulic oil under Section 3.2.4.

  • Page 106: Lubrication And Maintenance Chart

    3.4. Lubrication and Maintenance Chart After 20 hours of operation (daily) 3.6.1. Engine oil level check 3.6.2. Checking the engine for leaks 3.6.3. Engine cooling liquid level check 3.6.4. Inspect air filter vacuum valve 3.6.5. Inspect fan condition 3.6.6. Fuel level check 3.6.7.
  • Page 107 MAINTENANCE MANUAL After 1,000 hours of operation (after 1 year) 3.6.26. Inspect engine cooling circuit 3.6.27. Inspect the battery 3.6.28. Inspection of the engine belts 3.6.29. Exchanging oil in gearboxes * 3.6.30. Vibrations system oil exchange 3.6.31. Inspect the silencing system 3.6.32.

  • Page 108: Lubrication And Service Plan

    3.5. Lubrication and Service Plan LUBRICATION AND SERVICE PLAN CONTROL LUBRICATE EXCHANGE 2000 1000 DQC III, DQC IV Engine oil: ISO VG 68 ISO 6743/HV Hydraulic oil: ISO 6743/9 CCEB 2 Grease: SAE 80W/90 API GL-5 Transmission oil: SAE 80W/140 API GL-5 409168en ARX 90...

  • Page 109: Lubrication And Maintenance Operations

    3.6. Lubrication and Maintenance Operations Carry out lubrication and maintenance in regularly repeated intervals as per the everyday data reading on the counter of hours actu- ally worked. TEST 0 Hz 0 Hz 00/ 00/ 00 00:00 0 rpm °C °...

  • Page 110: After 20 Hours Of Operation (Daily)

    3.6. Lubrication and Maintenance Operations After 20 hours of operation (daily) 3.6.1. Engine oil level check • Pull out oil dipstick (1), wipe it. • Put it back down to the stop and pull out again to read the oil level. Note If the engine was running, wait ca 5 minutes until oil descends into engine sump.

  • Page 111: Engine Cooling Liquid Level Check

    MAINTENANCE MANUAL 3.6.3. Engine cooling liquid level check • Do it before starting the engine, visual inspection of the level. • Top up through filler neck (1). • Keep level between ”MIN” and ”MAX” lines. • At higher losses find out any cooling system leakage and repair the cause.

  • Page 112: Inspect Air Filter Vacuum Valve

    3.6. Lubrication and Maintenance Operations 3.6.4. Inspect air filter vacuum valve • Clean the exit slit, press to remove any dust trapped. Note Any dust trapped in the dust valve will automatically be emp- tied with the Machine running. Do NOT operate the Machine when dust valve is damaged.

  • Page 113: Fuel Level Check

    MAINTENANCE MANUAL 3.6.6. Fuel level check • Check the fuel quantity on the display and refill if need. 409044A • Clean tank filler cap (1) and filler neck (2). • Unlock the lock and remove the cap. • Refill the tank up to the bottom edge of filler neck via the strainer.

  • Page 114: Hydraulic Tank Oil Level Check

    3.6. Lubrication and Maintenance Operations 3.6.7. Hydraulic tank oil level check • Open the right door. • Check oil level in oil gauge. • Fill up oil via the filling device using quick-coupling (1), pro- ceed as per Section 3.6.39. Tank filler neck cap (2) has been sealed.

  • Page 115: Inspect Alarm And Control Devices

    MAINTENANCE MANUAL 3.6.9. Inspect alarm and control devices Brake test Always after the machine start-up (every 24 hours), the driver is asked for the brake testing. The machine can continue in operating even when the brake test is not performed (the brake test record is saved in the ma- chine control unit) ;...
  • Page 116 3.6. Lubrication and Maintenance Operations • Then test functions of the switches (21-26, 38). 409177 409111 • Start the engine turning key to position “II”. • The charging indicator lamps must go out after the starting is completed. 409044D Start moving the Machine: •...
  • Page 117 MAINTENANCE MANUAL Emergency brake push button function: • Start moving the machine at low speed. • Press the emergency brake button (20). • The machine will stop, the parking brake will be enabled and the engine will stall. • The brake indicator lamp lights up on the display (2). •...

  • Page 118: Gearbox Oil Check

    3.6. Lubrication and Maintenance Operations 3.6.10. Gearbox oil check • Check the gearboxes visually for oil leaks. • Remove detected faults. 409116 3.6.11. Belt inspection (air-conditioning) • Make visual belt inspection, monitor any of its damage. Cracks perpendicular to the belt width are not considered a damage.

  • Page 119: Checking The Exhaust System For Leaks

    MAINTENANCE MANUAL 3.6.12. Checking the exhaust system for leaks • Check clips and pipings of the exhaust system. • Remove detected faults. If the exhaust pipe with a flexible part between the engine and the catalytic converter shows any leak or damage, the machine cannot be operated until the de- fect is fixed.

  • Page 120: After 250 Hours Of Operation (3 Months)

    3.6. Lubrication and Maintenance Operations After 250 hours of operation (3 months) 3.6.13. Watering filter cleaning • Close water supply through the valve (1). • Remove sprinkler filter vessel (2), replace the strainer (3) and clean it. • Check the gasket (4). •...
  • Page 121 MAINTENANCE MANUAL • Remove valves and clean diaphragms (6). 409163 • Remove and clean the sprinkler strainers (7). 409032A 409124 ARX 90...

  • Page 122: Machine Lubrication

    3.6. Lubrication and Maintenance Operations 3.6.14. Machine lubrication • Take off the caps on the greasing nipples. • Step by step, put on the greasing nipple of high-pressure press and lubricate till the old grease starts pouring out. • Reinstall the greasing nipple caps. Use only the recommended lube greases, refer to Section 3.2.6.
  • Page 123 MAINTENANCE MANUAL 409122 Linear hydraulic motor of edge cutter pins 2x 409123 Cabin door hinge pins pins 4x 409164 ARX 90...

  • Page 124: After 500 Hours Of Operation (6 Months)

    3.6. Lubrication and Maintenance Operations After 500 hours of operation (6 months) The set of filters after 500 engine hours can be or- dered under the order number 4-21383. For the list of all spare parts, see the table in the end of this publication.
  • Page 125 MAINTENANCE MANUAL • Open the right door. • Clean the surface round oil filter head. Remove the filter. Filter element Order number: 1229402 409100A • Clean seating face for filter gasket. 400173 • Wipe the sealing with oil. 396247 • Install the filter and tighten to 15-17 Nm.
  • Page 126 3.6. Lubrication and Maintenance Operations • Check the drain plug gasket, replace if damaged. • Check the thread and clean seating face for gasket. • Reinstall the plug. Collect the oil drained, do not let oil soak into soil. Dispose of oil compliant to regulations. Store used filters in a separate container and handle them so these do not pollute the environment.

  • Page 127: Inspect Engine Induction Manifold

    MAINTENANCE MANUAL 3.6.17. Inspect engine induction manifold • Check the pipings and clips. Do not operate the machine if the clips or pipings are damaged! 409126 409129B 409130A ARX 90...

  • Page 128: Air Filter Sensor Check

    3.6. Lubrication and Maintenance Operations 3.6.18. Air filter sensor check • Set the travel control to the neutral position (N) - engine idle speed. 409112 • Cover the air suction hole. Do not use thin paper to cover it - beware of intake hole clogged! 409106A •...

  • Page 129: Engine Cooling Liquid Level Check

    MAINTENANCE MANUAL 3.6.19. Engine cooling liquid level check • Check the concentration via refractometer. Inspect always before winter season. Unless concentration for -36 °C (-33 °F) has been measured, you must adjust it through adding antifreeze into the cool- ing system. Add antifreeze according to Section 3.2.3.

  • Page 130: Checking The Coolant Level (Air-Conditioning)

    3.6. Lubrication and Maintenance Operations 3.6.22. Checking the coolant level (Air- conditioning) • Lift off the engine bonnet. Check the filter dehydrator sight hole while the air conditioning system is on and the engine is running at idle speed. • The liquid flowing in the sight hole must be transparent.

  • Page 131: Engine Fuel Filter Exchange

    MAINTENANCE MANUAL 3.6.24. Engine fuel filter exchange • Close fuel tank valves. 409132 • Clean the fuel filter. • Prepare a suitable vessel. • Remove the filter. Filter element Order number: 1238008 409128A • Clean the sealing face of filter holder. 400173 •...
  • Page 132 3.6. Lubrication and Maintenance Operations Fuel pre-filter • Disconnect the connector. • Clean the fuel filter. • Prepare a suitable vessel. • Remove the filter. Filter element Order number: 1229401 • Clean the sealing surface of the filter holder. • Lubricate the “O”...

  • Page 133: How To Replace Air Filter Elements

    MAINTENANCE MANUAL 3.6.25. How to replace air filter elements The proper maintenance of air filter and of the entire inlet piping, the rubber parts in particular, will ensure maximal protection of the engine against dust effects, and prolong the life of the element and its efficiency. The inherent sign of fouled filter is the exhaust pipe that smokes, higher fuel consumption, output loss and engine temperature in- creased.
  • Page 134 3.6. Lubrication and Maintenance Operations and replace the main filter element from the filter shell. Insert Order number: 4-5358520143 409145 • Replace the safety element from the filter shell and check it. • Replace the safety element always following three replace- ments of the main element.

  • Page 135: After 1,000 Hours Of Operation (After 1 Year)

    MAINTENANCE MANUAL After 1,000 hours of operation (after 1 year) 3.6.26. Inspect engine cooling circuit • Check the cooling circuit tightness. Confirm no pipes are damaged and no clamps are missing. 409129 409130 • Check the cooler fins for clogging. If the fins are clogged, then clean them, e.

  • Page 136: Inspect The Battery

    3.6. Lubrication and Maintenance Operations 3.6.27. Inspect the battery • Stop the engine and use disconnector to disconnect the wiring. 409106D • Clean the battery surface. • Inspect the condition of poles and terminals. Clean the poles and terminals. Apply thin layer of grease on terminals. •...
  • Page 137 MAINTENANCE MANUAL Do not turn the battery upside down, Use rubber gloves and safety glasses electrolyte may pour down. when working with the battery. Flush spilled electrolyte with water, and Protect your skin with proper clothing neutralize with lime. against being stained by electrolyte. Hand over the aged battery that does not Upon eye contact with electrolyte im- work, for its disposal.

  • Page 138: Inspection Of The Engine Belts

    3.6. Lubrication and Maintenance Operations 3.6.28. Inspection of the engine belts • Use the parking brake to stop the machine. • Remove the engine covers. Inspection of the tightening pulley: • Check the tightening pulley for correct operation. 409125C Inspection of the engine belt wear: •...

  • Page 139: Exchanging Oil In Gearboxes

    MAINTENANCE MANUAL 3.6.29. Exchanging oil in gearboxes Drum gearbox • Clean the area around plugs. • Prepare a suitable vessel with the volume of approximately 2 l (0,5 gal US). • Put appropriate vessel under the drain plug (3). • Unscrew all plugs (1), (2), (3) and let oil drain. •...

  • Page 140: Vibrations System Oil Exchange

    3.6. Lubrication and Maintenance Operations 3.6.30. Vibrations system oil exchange Oil draining: • Clean the area around the plug. • Position the machine so that the plug (1) is in the lowest po- sition. • Remove the plug and let the oil flow down into the vessel. The drained volume is 7,5 l (2 gal US).

  • Page 141: Inspect The Silencing System

    MAINTENANCE MANUAL 3.6.31. Inspect the silencing system • Check the condition of rubber-metal, coherence (bond strength) between metal and rubber. Replace the damaged ones. Check the bolts and nuts of the following are tightened: Rubber-metal of drums - LH side and RH side 2x 10. Rubber mount 409137 Order number: 4-9200000031...
  • Page 142 3.6. Lubrication and Maintenance Operations 409140 Rubber-metal components of the battery carrier 8x. Rubber mount Order number: 4-6160070611 409131A Rubber-metal components of the cooler supports 4x. Rubber mount Order number: 4-6160070610 409107A ARX 90...

  • Page 143: Water Tank Cleaning

    MAINTENANCE MANUAL 3.6.32. Water tank cleaning • Dismount the caps of the filler necks of the tank. • Clean the screens in the filler necks. 409143 • Open the drain holes of the tank. • Wash out the tank by water jet. Before the winter season, discharge wa- ter from the water tank! Follow the instructions as specified in...

  • Page 144: Air Cooler Cleaning

    3.6. Lubrication and Maintenance Operations 3.6.33. Air cooler cleaning • Dismount the cover. 409107B • Prepare a suitable vessel. • Dismount the plugs. • Drain the compound. • Mount the plugs. 409101 409148 • Mount the cover. 409107B ARX 90...

  • Page 145: Engine Inspection

    MAINTENANCE MANUAL 3.6.34. Engine inspection • Check the engine mounting in the machine frame. • Check rubber-metals for condition, and for metal-rubber bond strength. • Replace if damaged. • Check screws and nuts for tightening: • Check the engine. Replace damaged parts. •...

  • Page 146: Checking Engine Belt (Air-Conditioning)

    3.6. Lubrication and Maintenance Operations 3.6.36. Checking engine belt (Air-conditioning) Inspection of the air conditioning belt tension: • Press with your thumb at the spot where the belt length be- tween pulleys is the longest; apply 110 N (25 lb). •...

  • Page 147: After 2,000 Hours Of Operation (After 2 Years)

    MAINTENANCE MANUAL After 2,000 hours of operation (after 2 years) 3.6.38. Engine coolant exchange How to drain cooling circuit: Before you drain the coolant from the cooling circuit let the engine run for 5 minutes for the liquid temperature to reach 50 °C (122 °F).
  • Page 148 3.6. Lubrication and Maintenance Operations Fill the cooling circuit • Install the drain plug, fill the cooling system with new cool- ant at the ratio of min 50 % water + 50 % antifreeze. Wear gloves to protect your hands! Wear safety glasses or face shield to pro- tect your eyes! Fill with the coolant according to the...

  • Page 149: How To Replace Hydraulic Oil And Filters

    MAINTENANCE MANUAL 3.6.39. How to replace hydraulic oil and filters • Prepare a suitable vessel. The drained volume is about 60 l (15.9 gal US). • Unscrew drain plug and let oil pour down into the tank set Carry out oil replacement before season starts, or following a long-term machine shutdown.
  • Page 150 3.6. Lubrication and Maintenance Operations Alternate filling via oil tank filler • When this method is used, please reduce next exchange in- terval down to one half, i.e. 1000 hours or 1 year. • Oil filler cap is sealed. With the seal damaged during guaran- tee period the guarantee will no longer exist! •...
  • Page 151 MAINTENANCE MANUAL How to replace pressure filter element • Remove the filter. 409129A • Clean the seating surface underneath. 400173 • Check the condition of sealing rings, and apply clean oil on the rings. • Mount the new filter. Filter element Order number: 4-5358520121 400174 Carry out the replacement ALWAYS du-...

  • Page 152: Maintenance As Required

    3.6. Lubrication and Maintenance Operations Maintenance as required 3.6.40. Deaerating (venting) the fuel system Deaerate (vent) the fuel system before the first start: • Unless fuel filters have been filled with fuel - upon filter replacement • Upon fuel pump replacement •...

  • Page 153: Cleaning Of Coolers

    MAINTENANCE MANUAL 3.6.41. Cleaning of coolers • Due to various working conditions no regular cleaning in- terval can be set. • In case of work in very dusty environment, perform daily cleaning. Cooler fouling will show in a reduced cooling per- formance and increased temperatures of engine coolant and of hydraulic oil.

  • Page 154: Drain Water From Sprinkling Circuit Before Winter Season

    3.6. Lubrication and Maintenance Operations 3.6.43. Drain water from sprinkling circuit before winter season • Before winter season it will be necessary to drain water from the sprinkling circuit with regard to any potential damage to individual parts because of frost. How to drain water from the sprinkling circuit: •...
  • Page 155 MAINTENANCE MANUAL 409151 • Detach at least one sprinkler from each pipe on the front and rear sides of the Machine. Store the sprinklers at a safe place. • Switch ON the sprinkling pumps for 20 sec. so these become drained.

  • Page 156: Adjustment Of Scrapers

    3.6. Lubrication and Maintenance Operations 3.6.44. Adjustment of scrapers HINGED SCRAPERS • The machine is equipped with four hingedle scrapers. The scrapers setting: • In position (1), the scraper is set in the transport position. 409159 • In position (2), the scraper is set in the service position. •...

  • Page 157: Machine Cleaning

    MAINTENANCE MANUAL 3.6.45. Machine cleaning 3.6.46. Check the tightening of bolted connections • When the work is completed clean the Machine to get rid of major impurities. • Confirm regularly that no loosening of bolted connections has occurred. • Carry out overall cleaning on regular basis, at least once per week.
  • Page 158 3.6. Lubrication and Maintenance Operations Chart showing the torques for cap nuts with sealing “O” ring - hoses Tightening moments for the sliding nuts with the tightening circle „O“ - hoses lb ft Size Worm Hose Nominal Nominal spanner 12x1,5 14x1,5 16x1,5 18x1,5...
  • Page 159 MAINTENANCE MANUAL Chart showing the torques for necks with sealing edge, or Chart showing the torques for plugs with flat gasket with flat gasket Tightening moments for the necks Tightening moments for the plugs G -M lb ft G -M lb ft G 1/8 G 1/8...
  • Page 160 3.6. Lubrication and Maintenance Operations ARX 90...

  • Page 161: Defects

    3.7. Defects In most cases the defects are due to operating the Machine improperly. Therefore during any failure read thoroughly once more the instructions given in the Machine and Engine Operation and Maintenance Manual. Unless you will be able to specify the cause of a defect, please contact authorized dealer’s or manufacturer’s Help Desk (service assistance).

  • Page 162: Attachments

    3.8. Attachments Wiring diagram Legend: A1 Flasher unit for direction M7 Rear screen wiper S45 Rear glass heating switch indicator lamps M8 Windscreen washer S46 Working lights switch A2 Computer Rexroth RC20-10/30 M9 Rear screen washer S47 Air conditioner thermostat A3 Infra thermometer (optional) M10 Heater fan...
  • Page 163 MAINTENANCE MANUAL R1.1 125A R1.2 Engine glowing R1.3 Fuel pump R1.4 X12:2 X12:1 X1:7 X1:6 55Ah 55Ah X1:8 X11:1 Radio X11:2 X25:2 X27:1 X1:12 Front side lights X24:2 X27:3 X1:13 X23:1 X26:11 X1:14 Teil lights X10:31 X2:31 X22:1 X26:1 X1:15 X10:32 X2:32 X27:5...
  • Page 164 3.8. Attachments Wiring diagram Legend: A1 Flasher unit for direction M7 Rear screen wiper S45 Rear glass heating switch indicator lamps M8 Windscreen washer S46 Working lights switch A2 Computer Rexroth RC20-10/30 M9 Rear screen washer S47 Air conditioner thermostat A3 Infra thermometer (optional) M10 Heater fan...
  • Page 165 MAINTENANCE MANUAL 2 3 4 X1:23 X1:24 X17:4 X1:25 X17:1 X1:26 X17:2 X1:27 Drum revolutions X17:3 X1:28 X1:29 Front drum - frequency sensor X1:30 X1:32 Rear drum - frequency sensor X1:33 X14:1 X1:35 X14:2 X1:36 Joint rotation sensor X14:3 X1:37 X1:31 X1:38 Cooling fan...
  • Page 166 3.8. Attachments Wiring diagram Legend: A1 Flasher unit for direction M7 Rear screen wiper S45 Rear glass heating switch indicator lamps M8 Windscreen washer S46 Working lights switch A2 Computer Rexroth RC20-10/30 M9 Rear screen washer S47 Air conditioner thermostat A3 Infra thermometer (optional) M10 Heater fan...
  • Page 167 MAINTENANCE MANUAL 2 3 4 18 31 33 21 X10:5 X2:5 X6.1:50 X6.1:52 X5:20 X6.1:40 Coolant level X5:19 X6.1:37 Engine air lter X5:17 X6.1:02 X6.1:48 R120 X6.1:49 X6.1:46 X5:7 X1:81 X5:16 X6.1:25 X6.1:47 X5:6 X1:82 X5:15 X6.1:26 X5:5 X6.1:03 Water in fuel switch X6.1:13 X6.1:05 X5:1...

  • Page 168: Hydraulic System Diagram Arx 90

    3.8. Attachments Hydraulic system diagram ARX 90 Legend: 1. Travel pump 2. Vibration pump 3. Vibration pump 4. Steering pump 5. Cooling pump 6. Travel hydraulic motor 7. Travel hydraulic motor 8. Vibration hydraulic motor 9. Cooling hydraulic motor 10. Steering hydraulic motor 11.
  • Page 169 MAINTENANCE MANUAL 107875en ARX 90...

  • Page 170: Hydraulic System Diagram Arx 90 Hf

    3.8. Attachments Hydraulic system diagram ARX 90 HF Legend: 1. Travel pump 2. Vibration pump 3. Vibration pump 4. Steering pump 5. Cooling pump 6. Travel hydraulic motor 7. Travel hydraulic motor 8. Vibration hydraulic motor 9. Cooling hydraulic motor 10.
  • Page 171 MAINTENANCE MANUAL 107876en ARX 90...

  • Page 172: Spare Parts Table For Regular Maintenance

    3.8. Attachments Spare parts table for regular maintenance Chapter Spare part Order number After 20 hours of operation (daily) 3.6.11. V-belt 4-6160120117 After 500 hours of operation (after 6 months) 3.6.16. Filter element 1229402 3.6.18. Indicator 4-5358520057 3.6.24. Filter element 1238008 3.6.24.

  • Page 173: Content Of The Set Of Filters After 500 Engine Hours (4-21383)

    MAINTENANCE MANUAL Content of the set of filters after 500 engine hours (4-21383) Chapter Spare part Number of parts Order number 3.6.16. Filter element 1229402 3.6.24. Filter element 1238008 3.6.24. Filter element 1229401 3.6.25. Insert 4-5358520143 3.6.25. Insert 4-5358520141 ARX 90...
  • Page 174 Notes ARX 90...
  • Page 176 Ammann Unternehmungen Eisenbahnstrasse 25 CH-4901 Langenthal Phone +41 62 916 61 61 www.ammann-group.com...

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