Ammann ARX 36 Original Manual
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Ammann ARX 36 Original Manual

Yanmar
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Original manual (EN)
ARX 36
ARX 40
ARX 40 K
ARX 45
ARX 45 K
Yanmar
Serial No. 40000-
Book ID: 1208531

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Summary of Contents for Ammann ARX 36

  • Page 1 Original manual (EN) ARX 36 ARX 40 ARX 40 K ARX 45 ARX 45 K Yanmar Serial No. 40000- Book ID: 1208531...
  • Page 2 ARX 4...
  • Page 3 Tandem roller & combined roller Name of machine or group of machines: ARX 36, ARX 40, ARX 40 K, ARX 45, ARX 45 K Model | Type: Ground compaction...
  • Page 4 ARX 4...
  • Page 5 Congratulations on your purchase of an Ammann compaction roller. This quality of this compaction device is characterized by simple operation and main- tenance and is the product of many years of Ammann experience in the field of road roller engineering.
  • Page 6 ARX 4...

  • Page 7: Table Of Contents

    Contents General ..........13 About this manual .
  • Page 8 2.5.1 Disclaimer ......... . . 24 Safety information .
  • Page 9 7.12.4 Switch on interval sprinkling ......66 7.13 Simple/double vibration ........66 7.13.1 Preselecting the frequency .
  • Page 10 9.10.2 Topping up hydraulic oil ....... . . 98 9.10.3 Draining the hydraulic oil .
  • Page 11 13.2 Removal and depressurization of the gas struts ....136 Appendix ..........139 14.1 Wiring diagram, ARX 4 .
  • Page 12 ARX 4...

  • Page 13: General

    1General...

  • Page 14: About This Manual

    About this manual This manual is part of the customer documentation for the ARX 4 vibration roller. It is customer documentation of the Ammann Schweiz AG and its representatives in other countries. 1.1.1 Target audience The target audience for this manual is the owner/operator of the ARX 2 vibration rol- ler along with his employees who have been authorized for repair, operation and maintenance by the owner/operator.

  • Page 15: Validity Of The Manual

    Validity of the manual This manual is valid for the following rollers: ARX 36, ARX 40, ARX 45, ARX 40 K, ARX 45 K An assortment of optional equipment is available for the roller, which we can install as you wish. For this reason, some of the figures or descriptions in this manual could deviate from your roller.

  • Page 16: Structure Of The Manual

    Only use spare parts which meet the requirements specified by the Amman Schweiz AG. These requirement are fulfilled if only original Ammann spare parts are used. For the ordering of spare parts, we provide you with a spare parts catalog.
  • Page 17 DANGER ● DANGER represents an immediate hazard leading to severe bodily injury or death. WARNING ● WARNING represents a possibly hazardous situation which could lead to se- vere bodily injury or to death. CAUTION ● CAUTION represents a possibly hazardous situation which could lead to slight bodily injury.
  • Page 18 ARX 4...

  • Page 19: Product Description

    2Product description...

  • Page 20: Identification Of The Roller

    The data given below serve to identify the models. The machine models differ only in terms of weight and the width of the roller drum. The combined roller has a pneu- matic wheel axis instead of the smooth back drum roller. ARX 36 ARX 40 ARX 45 Tab.

  • Page 21: Product Data

    Product data 2.2.1 Dimensions 2800 2971 2837 Tab. 2-3 ARX 4 dimensions ARX 36 ARX 40 ARX 45 ARX 40 K ARX 45 K 1950 1950 1950 2008 2008 1423 1423 1503 1463 1463 1300 1300 1380 1300 1380 1341...

  • Page 22: Specifications

    2.2.2 Specifications Tab. 2-4 ARX 4 Performance Characteristics ARX 36 ARX 40 ARX 45 ARX 40 K ARX 45 K Service weight according to CECE (kg) 3740 4125 4670 3840 4070 Max. service weight (kg) 4300 4700 5100 4700 5100 Static linear load (kg/cm) 14.4...

  • Page 23: Intended Use

    Fig. 2-1 Data on the identification plate Roller designation Roller model Name and address of the manufacturer Serial number Year of manufacture Vehicle Identification Number (VIN) Fuel engine output at Speed of fuel motor (rpm) CECE total weight (max. weight in Switzerland) CECE front axle weight (max.

  • Page 24: Requirements For The Roller Driver

    Unauthorized conversions and changes to the roller are prohibited for safety reasons and void any and every Ammann guarantee as well as, possibly, the CE directive. Replaced spare or wear parts must meet the technical requirements specified by Ammann.
  • Page 25 The instructions given in the various sections must be adhered to. The safety inst- ructions must be observed at all times. Failure to adhere to working instructions, their correct order, safety instructions or safety labeling requirements causes liability claims to become void. Product description...
  • Page 26 ARX 4...

  • Page 27: Safety Information

    3Safety information...

  • Page 28: General Work Safety

    General work safety ● The roller may only be used for driving and compacting unbound layers (gravel, soil) and blacktops (asphalt). Other uses are prohibited. ● Rollers may only be operated with all safety devices. Manipulation or disregard of safety devices and regulations invalidates the CE conformity. ●...

  • Page 29: Shear Points

    3.2.1 Shear points ● When closing the hood ensure that no objects are situated between the hood and the chassis. ● Take care that nothing is jammed in the joint plates when rotating the roller drums. ● Do not put hands between the roller drum and support during operation. DANGER Danger to life through tipping or slipping of the roller! The edges of filled areas may give way!

  • Page 30: Rollover Bar (Rops)

    DANGER Crushing of toes through careless handling of the roller! • Wear safety shoes when working with the roller in order to help avoid crushed toes. DANGER Danger of accident through improper operation of the roller! • Read the operating instructions before operating the roller. •...

  • Page 31: Noise Levels

    Replace any damaged or illegible stickers and signs immediately. ● You can order new stickers from Ammann Schweiz AG. From the moment the signs are no longer recognizable and understandable at first glance, the machine must be shut down until new signs are installed.

  • Page 32: Warning Stickers

    3.5.1 Warning stickers Tab. 3-2 Warning stickers on board Warning stickers Meaning Relationship to roller: Operating lever console. Danger: Rollover hazard! Explanation: Always set the parking brake when leaving the vehicle. Relationship to roller: Driver’s position. Danger: Danger of injury due to incompetent operation: Explanation: Read the operating instructions before operating the roller.
  • Page 33 Warning stickers Meaning Relationship to roller: Rollover bar (ROPS). Danger: Crushing hazard! Explanation: Never operate the roller with the ROPS folded down. Relationship to roller: Brake. Danger: Wear of the locking brake. Explanation: Only operate the parking brake when at a standstill. Only operate the emergency stop when at a standstill or in an emergency.

  • Page 34: Notice Stickers

    Warning stickers Meaning Relationship to roller: Driver’s position. Requirement: Wear a safety belt! Explanation: Always wear the safety belt when in the driver's seat. 3.5.2 Notice stickers Tab. 3-3 Notice stickers on board Notice stickers Meaning Relationship to roller:On rear chassis, front right. Designation: Guaranteed sound power level.

  • Page 35: Vibration Hazard

    Notice stickers Meaning Relationship to roller:On the four wheel supports. Designation: Suspension hooks. Explanation:Points on the roller at which hoisting tackle for lifting the roller can be attached. Relationship to roller:On the front and rear chassis, on the left and right, respectively. Designation: Tie-down point.
  • Page 36 ARX 4...

  • Page 37: Structure And Function

    4Structure and function...

  • Page 38: Component Overview

    Component overview Fig. 4-1 View driver’s position Emergency stop switch Ignition switch Speed adjusting lever Operating lever Fig. 4-2 View from left Suspension Articulated joint protection Hydraulic tank oil level indicator (optical) Filler neck cover for anti-adhesive tank (option) ARX 4...
  • Page 39 Fig. 4-3 View from below Hydraulic oil drain Diesel tank drain Draining engine oil Anti-adhesive tank drain Fig. 4-4 View front right Identification plate Water filter Tank cap (diesel) Front sprinkler Roller drum scraper Document holder under the hood Structure and function...
  • Page 40 Fig. 4-5 View rear left Water tank cover Water level display Rear sprinkler Roller drum scraper Water pump (below the footplate) Towing lugs ARX 4...

  • Page 41: Operating And Display Elements

    5Operating and display elements...

  • Page 42: Instrument Panel

    Instrument panel 5.1.1 Switch functions Operating switch for revolving warning light (option) and work light (option) Horn Operating switch for light Operating switch for work gear / transport gear Sprinkling interval switch Indicator switch left / right (optional) Vibration amplitude and frequency preselect Operating switch for hazard flasher (optional) Selector switch - vibration front or front and rear Operating switch for vibration automation...

  • Page 43: Control Lamps

    5.1.2 Control lamps Control lamp error Control lamp for battery charge level (charge control) Engine oil pressure control lamp Control lamp for engine coolant temperature Control lamp for hydraulic oil temperature Control lamp for emergency stop Control lamp for diesel reserve Control lamp for pre-heating Brake pressure control lamp Control lamp for parking light...

  • Page 44: Control Lamp Functions

    5.1.3 Control lamp functions Error The Error control lamp lights as soon as the controller recognizes an error. At the same time, an error code will be shown on the display. Check the machine based on the error code table. If, after carrying out these checks, the battery charging lamp is still lit, call a specialist.
  • Page 45 Hydraulic oil tem- The Hydraulic oil temperature control lamp lights as soon as the oil temperature perature exceeds 85°C. As soon as the temperature exceeds 95°C, error F32 appears as well. In this condition, the machine can only be driven at 1km/h and the vibration can no longer be switched on.
  • Page 46 Dipped lights The Dipped lights control lamp remains lit as long as the dipped lights are switched Indicators The Indicator control lamp remains lit as long as the blinker is switched on. ARX 4...

  • Page 47: Error Code

    Error code The current operating state and the errors recognized by the controller are displayed above the hour counter. 5.2.1 Display upon start-up If the machine is not in operation, e.g. the seat contact is not closed, the issue pre- venting start-up will be displayed: Tab.
  • Page 48 Display Error Effect Remedy PWM pump Vehicle standstill. Driving in direction of tra- Check magnet, wiring harness Forwards vel backwards is possible. and connector of the RC. PWM pump back- Vehicle standstill. Driving in direction of tra- Check magnet, wiring harness wards vel forwards is possible.
  • Page 49 Tab. 5-3 BUS error message Display Effect Remedy No connection is present between the controller unit and the dis- Check wiring harness, display play unit. The following functions are not available: unit and controller unit. ● Oil temperature warning lamp. ●...
  • Page 50 ARX 4...

  • Page 51: Commissioning

    6Commissioning...

  • Page 52: Commissioning

    Commissioning NOTE Familiarize yourself with the manual before commissioning. In order to begin operating the roller (driving), the following conditions must be ful- filled: ● Joint protection is opened. ● Motor is started. ● Seat contact is closed. ● Operating lever is in the neutral position. ●...
  • Page 53 Fig. 6-1 Valves on wide tires ARX 4 Commissioning...
  • Page 54 ARX 4...

  • Page 55: Operation

    7Operation...

  • Page 56: Rollover Bar (Rops)

    Rollover bar (ROPS) DANGER Danger to life through overturning of the roller! • During operation, fold the ROPS upward. • Fold the ROPS down only for transport. 7.1.1 Folding the ROPS upward Remove the split pin. Remove the bolt. Place the parts on the rear water tank or on the seat. They should be easy to reach when you come to refit them.

  • Page 57: Driver's Seat

    WARNING Danger of accident due to unsecured ROPS! The ROPS can fall as soon as it crosses its center of gravity. • Never stand below the ROPS when lowering. Driver’s seat 7.2.1 Safety information DANGER Danger to life through distraction! •...

  • Page 58: Adjusting The Driver's Seat

    Fig. 7-2 Danger to foot of crushing 7.2.2 Adjusting the driver's seat NOTE The driver’s seat is important for your health. Adjust the seat to suit your body size. Fig. 7-3 Driver’s seat Backrest Weight Forward/backward adjustment Transverse adjustment ARX 4...

  • Page 59: Protection Against Vandalism

    Setting Move the lever upward or downward. Backrest The tension of the suspension can be adjusted to suit the weight of the driver. Setting Turn the adjusting knob: Weight Toward right: The spring tension of the seat will be reduced. Toward left: The spring tension of the seat will be increased.

  • Page 60: Starting The Engine

    Fig. 7-4 Vandalism protection cover opened / closed Starting the engine 7.4.1 Ignition switch PARK In this position you can switch on the parking light. The remaining electrical loads are off. All electrical loads are off. Ignition on All electrical consumers can be switched on. Pre-heating Start 7.4.2...

  • Page 61: Driving And Braking

    NOTE The control lamps for engine oil pressure, charging, hydraulic brake re- lease/supply pressure light up when the ignition is switched on. They extingu- ish once the engine is running. Pre-heating If the outside temperature is below 0°C: Turn the ignition key to position II hold it in this position for 15sec.

  • Page 62: Work Gear / Transport Gear

    Driving back- Pull the operating lever back slowly. The roller moves backward. wards Slowing down Slowly pull the operating lever into the neutral position. The roller is automatically hydrostatically braked. NOTE If the operating lever is released it does not automatically return to the neutral position.

  • Page 63: Parking Brake

    to position 0: The engine stops. to position P: The parking lights will be switched on. NOTE The hazard warning light can be switched on and off independently of the ig- nition key position. Parking brake Parking brake All rollers are equipped with a parking brake switch. This switch activates the parking brake compulsorily.

  • Page 64: Emergency Stop

    NOTE If the driver sits down again within the delay period, the roller continues to drive normally. 7.10 Emergency stop If you get into an emergency situation requiring an immediate standstill of the roller, then press the emergency stop on the instrument panel. 7.10.1 Initiating an emergency stop Press the emergency-stop button.

  • Page 65: Sprinkling

    The locking brake closes automatically when the diesel engine is switched off. NOTE Brake wear due to unnecessary emergency stops! • In order to save the brakes from unnecessary wear, only perform an emer- gency stop in emergency situations when driving. •...

  • Page 66: Switching On Continuous Sprinkling

    7.12.3 Switching on continuous sprinkling On the instrument Turn the sprinkler switch from Pos. 0 to Pos. 1. panel The sprinkler switches on. On the operating Press the bottom button (1). lever The sprinkler stays on as long as you are pressing the button. NOTE In the combined roller, operating lever sprinkling is used only for tire sprin- kling.

  • Page 67: Preselecting The Frequency

    NOTE Damage to material due to harsh vibration movement. • Never use vibration while idling! • Never use vibration while at a standstill! • Only switch vibration on if the speed adjusting lever is set to an operating speed. 7.13.1 Preselecting the frequency Frequency Turn the switch:...

  • Page 68: Manual Vibration

    WARNING Unintentional reaction / accident hazard • If the vibration automation pre-select switch is set to automatic and vibration is activated, the roller begins to vibrate as soon as the operating lever is pushed forwards. If the driver is surprised by this reaction an uncontrolled and ha- zardous action may result.

  • Page 69: Options

    8Options...

  • Page 70: Edge Cutter

    Edge cutter DANGER Risk of injury when lowering cutting disk or pressure disk • Keep personell out of the hazard zone when raising and lowe- ring the edge cutter. Keep to a safety distance of at least 1 m. Fig. 8-1 Edge cutter / Multi-function operating lever Raising/lowering the edge cutter.

  • Page 71: Operation Of The Edge Cutter

    NOTE The edge cutter only operates correctly with one of these two settings. If the switch is set to “high amplitude / low frequency” (towards the right), the edge cutter will not be raised automatically. 8.1.2 Operation of the edge cutter Raise/Lower Operation of the rocker switch (1): Lower: As long as you press this switch right, the edge cutter is lowered.

  • Page 72: Operating Levers

    Fig. 8-2 Cutting disk and pressure disk in use Storage If one of the two disks is not being used, fix it to the mounting provided on the right side of the roller. WARNING Risk of injury! The disk can loosen and injure nearby persons! •...

  • Page 73: Rear Work Light And Revolving Warning Light

    Driving with the Move the left operating lever to the neutral position. right operating le- Driving with the right operating lever Rear work light and revolving warning light Switching the work light and the revolving warning light on and off: Turn the switch: to position 0: Both the work light and the revolving warning light are switched off.

  • Page 74: Replacing The Bulb

    Fig. 8-4 Revolving warning light in operation / not in operation 8.4.3 Replacing the bulb Unscrew the theft-protection screw (1). Lift the cover off with a twisting motion toward the right (2). Press the two lugs of the bulb holder (3) together. Remove the bulb from the holder.

  • Page 75: Transport With Rops Folded Down

    8.5.1 Transport with ROPS folded down During transport with the ROPS folded down, e.g. in a container or closed truck, you must remove the whole roof. 8.5.2 Fitting / removing the roof Please note the work/assembly instructions contained in the delivery: (ANW-4397 roof option).

  • Page 76: Reversing Alarm

    Reversing alarm The reverse alarm is active as soon as the roller drives backward. The alarm stays on until the roller starts to drive forward or comes to a standstill. 97dB +/- 4dB to SAE J 994, Oct. 03 DANGER Rollover hazard when driving the roller! •...

  • Page 77: Traction Aid (Flow Divider)

    Fig. 8-8 Switching off the power Removing Turn the red key of the battery cut-off switch right to final position. the key Now you can remove the key Close the keyhole using the cap provided. Fig. 8-9 Removing the key Traction aid (flow divider) The flow divider ensures equal drive of the front and rear wheels and thus avoids free rotation of one wheel.

  • Page 78: Anti-Adhesive

    CAUTION Hydraulic system heat-up! The traction aid is active as long as the switch is in the "traction aid" position. This function is not required in normal operating mode. If constantly activated the hydraulic system is additionally unnecessarily heated. Only engage the traction aid when the machine is at standstill. Anti-adhesive Anti-adhesive is a water-soluble specialized liquid for combined rollers.

  • Page 79: Anti-Adhesive Designations

    ● The course can be worked at higher temperatures. ● Lower shocking to the course due to lower water consumption. ● Anti-adhesive does not attack the pneumatic tyre rubber. ● Penetration of superfluous anti-adhesive has no subsequent negative effects. ● The anti-adhesive is biodegradable.
  • Page 80 ARX 4...

  • Page 81: Maintenance

    9Maintenance...

  • Page 82: General Safety Instructions

    General safety instructions Maintenance may only be carried out by trained personnel! ● Only perform maintenance and repair work on the roller if it is static and secured from rolling away. ● Secure the roller with the joint protection. ● Relieve pressure before working on the hydraulic pipes.
  • Page 83 DANGER Danger of severe injury through loose clothing being caught and drawn in! • Only open the engine hood when the engine is switched off. • If trouble shooting makes working on moving parts (engine or roller) unavoidable, never wear: necklaces, bracelets, rings, scarves, ties or other loose items of clothing.

  • Page 84: Battery Safety Instructions

    9.1.1 Battery safety instructions DANGER Risk of serious injury through leaking battery acid! The sulfuric acid in the battery is poisonous and so strong it can burn holes in clothes and dissolve skin. If it gets into eyes it can lead to blindness. •...

  • Page 85: Maintenance Arx 4

    Maintenance ARX 4 9.3.1 Maintenance plan Chapter / D = information from dealer • • • • • • • • • • • • • • • • • • • • • • • Maintenance...
  • Page 86 • • • • • • • • • • • • • • • • • • • ARX 4...
  • Page 87 • • • • • • • NOTE Please also observe the Yanmar engine operating instructions and the detailed instructions given there. Maintenance...

  • Page 88: Maintenance Check Sheet

    Maintenance check sheet Roller, serial no.________________ Operating Comments / Date Signature hours Activity ARX 4...

  • Page 89: Towing

    Towing Only tow the roller in an emergency in order to move the machine away from the dan- ger zone. WARNING Risk of accident through improper towing! Adhere to the following rules: • Maximum towing speed: 1km/h • Maximum towing distance: 10m •...
  • Page 90 The two screws also act as tension screws. Remove the protective caps (2) on the front and rear drive motor. Fig. 9-2 Release brake chocks / remove protective caps Screw the brake release chock onto the front left drive motor. Turn the screw in by hand.

  • Page 91: Opening The Hood

    Opening the hood DANGER Danger of severe injury through loose clothing being caught and drawn in! • Only open the engine hood when the engine is switched off. • If trouble shooting makes working on moving parts (engine or roller) unavoidable, never wear: Necklaces, bracelets, rings, scarves, ties or other loose items of clothing.

  • Page 92: Engine Compartment Overview

    Engine compartment overview Fig. 9-5 ARX 4 engine compartment Battery Engine oil filler neck Air-intake filter Soiling indicator for air-intake filter Oil dipstick Coolant level display Hydraulic oil filler neck Hydraulic oil filter Engine oil filter Fuel filter Coolant filler neck Water separator WARNING Risk of burning and injury when handling parts in the engine...

  • Page 93: Fuel (Diesel)

    Fuel (diesel) 9.8.1 Checking fuel level Diesel control lamp After the control lamp on the instrument panel lights up for the first time, the fuel in the tank will last at least ½ h. 9.8.2 Refueling Fill the fuel tank with diesel fuel up to the lower edge of the filler neck. Every day before beginning work, or as soon as the warning lamp lights up.

  • Page 94: Draining Fuel

    NOTE Poor quality diesel can: • Reduce the performance of the engine • Damage the engine NOTE For more detailed information, please see the Yanmar engine manual. 9.8.3 Draining fuel CAUTION Environmental hazard through operating materials! • Do not allow any liquids get into drains, soil or the environment. Unscrew the screw plug (1) under the roller using a square socket wrench (13mm).

  • Page 95: Fuel Filter Element

    Allow about 1/2 liter of fluid to drain. First, the water which has collected on the bottom of the tank will run out. Install the screw plug (1). Secure the screw connections with Ergo 4207 and tighten by hand, not with torque.

  • Page 96: Engine Oil

    Clean Clean water separator element (1) according to the maintenance plan. filter element Close stop cock (4). Move to OFF. Unscrew the filter housing (2). Clean filter element (1). Screw the filter housing (2) on. Open stop cock (4). Move to ON. Engine oil 9.9.1 Checking the engine oil level...

  • Page 97: Draining Engine Oil

    Fig. 9-11 Filler neck to the left and filler neck on top. NOTE In order to guarantee operating safety of the engine for the long term, you must not put any additives in the engine oil. 9.9.3 Draining engine oil The engine oil drain is located at the front left, between the front and rear chassis.

  • Page 98: Replacing Engine Oil Filter

    The oil starts to flow out immediately. 9.9.4 Replacing engine oil filter Fig. 9-13 Engine oil filter Loosen the filter (1) by hand or using a filter wrench. The oil starts to flow out immediately. It’s best to place a rag under it beforehand.

  • Page 99: Draining The Hydraulic Oil

    Fig. 9-14 Hydraulic oil filler neck NOTE Observe the table of lubricants in chapter 9.15. 9.10.3 Draining the hydraulic oil NOTE Only drain the hydraulic oil at operating temperature. • The oil flows better. • Residues in the tank will be flushed out with the oil. Place a container (with at least a 30 liter capacity) under the hydraulic oil drain.

  • Page 100: Cleaning The Hydraulic Oil Cooler

    9.10.4 Cleaning the hydraulic oil cooler Check the cooling ribs of the hydraulic oil cooler for dirt and clogging. Clean the ribs with water or blow them out with compressed air. NOTE Never clean the cooler with high pressure (e.g. powerful water jet). Fig.

  • Page 101: Replacing The Ventilation Filter

    Fig. 9-18 Replacing the hydraulic oil filter, steps 4 to 6 Lightly oil the sealing ring on the filter lid. Put the filter lid in place. Tighten the lid with a torque wrench (max. torque, 20Nm). Fig. 9-19 Replacing the hydraulic oil filter, steps 7 to 8 9.10.6 Replacing the ventilation filter Fig.

  • Page 102: Emptying The Water Tank

    9.11 Emptying the water tank 9.11.1 Cleaning accessories Clean the following parts as required: ● Water tank with filler strainer ● Water filter ● Sprinkler pipes with nozzles 9.11.2 Emptying the water tank Unscrew the screw plug (1) of the water drain with a wrench (size 32). Drain off the water.

  • Page 103: Topping Up Coolant

    FULL Fig. 9-22 Expansion tank 9.12.2 Topping up coolant CAUTION Danger of scalding from hot water / steam! • Only open the tank once the engine and the coolant have cooled down. Unscrew the tank lid of the radiator. Add coolant with antifreeze until the tank is full. Fig.

  • Page 104: Functional Check

    Fig. 9-24 Radiator grill 9.13 Functional check 9.13.1 Sprinkler system Check and adjust 1 Switch on sprinkler. Check the nozzles on the sprinkler tubes in front and in back. 9.13.2 Roller drum scraper Roller drum scra- Tension the scrapers lightly by hand. Fig.

  • Page 105: Tire Pressure

    Fig. 9-26 Clearance of scraper to pneumatic wheels 9.13.3 Tire pressure Check the tire pressure on the pneumatic wheel axle. = 2-2.5bar: OK. < 2-2.5bar: Increase pressure by pumping in some air. > 2-2.5bar: Reduce pressure by letting air out. 9.13.4 Air-intake filter Dirt outlet...
  • Page 106 Soiling indicator If a red ring appears on the soiling display (1) during operation of the roller, you must: clean the air filter cartridge, or replace it. Fig. 9-28 Soiling indicator Air filter cartridge 1 Check the air filter cartridge for: Damage: replace the cartridge.

  • Page 107: Seat Contact And Emergency Stop

    Fig. 9-30 Air intake 9.13.5 Seat contact and emergency stop Put the operating lever into the neutral position. Sit on the driver’s seat. Start the engine. Brake light (P) The brake light (P) must extinguish at once. Leave the seat. After 0.7sec., the brake light must light.

  • Page 108: Pendulum Support / Articulated Joint

    Fig. 9-31 Remove the brake hose and seal it so that it can be pressurized. Start the roller. Press the parking brake switch. Brake light (P) The brake light (P) must extinguish quickly. Test the forwards and the backwards drive. Because the front brake remains activated, the roller does not move.

  • Page 109: Lubricating Steering Cylinder, Bearing

    9.14 Lubricating steering cylinder, bearing Rotate the roller's steering fully to the stop in order to grease the cylinder. Steer the roller briefly to the right and the left. This causes the bearing to be unloaded. Clean the grease nipple (1) before greasing. Connect the grease gun to the grease nipple.

  • Page 110: Lubricant Table

    9.15 Lubricant table Tab. 9-2 Lubricant table Synthetic hydraulic Brand Hydraulic oil oil based on HE Grease esters ISO 2137 ISO VG 46 HVLP standard ISO 15380 HEES DIN 51502 DIN 51524 T3 Drive and vibration Drive and vibration Application hydraulics hydraulics AGIP...

  • Page 111: Consumables

    9.16 Consumables Tab. 9-3 Consumables Designation Brand Quantity Art.no. Engine oil Motorex Topaz 15W50 921197 Grease Motorex Moly 218 400g 1111368 Grease Motorex 174 4.5kg 1147048 Grease Blaser Foodgrease SPM00 14kg 1075038 Anti-freeze Motorex green 922341 Adhesive Loctite 4052 (blue) 50ml 1-907977 Adhesive...

  • Page 112: Cleaning The Roller

    Tab. 9-5 Torque: low-profile cylinder head screws and oval head screws Srew Tightening torque in SW Allen Steel quality diameter 10.9 10.9 10.9 Tab. 9-6 Torque: Shoulder screws Srew Tightening torque in SW Allen Steel quality diameter 12.9 Tab. 9-7 Torque: Countersunk head screws Srew Tightening torque in SW Allen...
  • Page 113 DANGER Danger to life through runaway roller. Persons standing in the vicinity can be rolled over! • Before cleaning the roller, be absolutely certain to secure it against unintentional rolling away. NOTE While cleaning, observe the following: • Do not use aggressive or flammable cleansing agents (e.g. gasoline or in- flammable substances).
  • Page 114 ARX 4...

  • Page 115: Repair

    10Repair...

  • Page 116: Battery

    10.1 Battery NOTE Risk of cable fire or short circuit. Keep to the proper sequence when removing or installing the terminal connec- tions. The battery charge level can be read in the multifunction display unit. ● Ignition on = battery voltage. The battery voltage should not fall below 10 volts while starting, otherwise the battery must be charged.

  • Page 117: Starting With Another Battery (Jumpering)

    Fig. 10-2 Replacing the battery NOTE The battery poles and terminals must be clean. If they are coated with a (whitish or greenish) sulfur crust they must be cleaned. 10.1.2 Starting with another battery (jumpering) Connect the red cable to the (+) terminals of both batteries. Connect one end of the green or black cable to the (-) terminals of both batte- ries.

  • Page 118: Charging The Battery Using A Battery Charger

    NOTE The battery poles and terminals must be clean. If they are coated with a (whitish or greenish) sulfur crust they must be removed and cleaned. 10.1.3 Charging the battery using a battery charger Disconnect the battery. Connect the battery charger. Observe the battery charger manufacturer’s manual.

  • Page 119: Engine Compartment Fuses

    10.2.1 Engine compartment fuses The fuses are located on the right of the engine, at the front between the engine and the water tank. The fuse numbers are indicated on the fuse box. Always replace a defective fuse (1) with a functioning fuse (2) of the same amperage (according to the label or color of the fuse).

  • Page 120: Replacing Bulbs

    Fuse No. Power Fuse-protected circuit 10 A Seat heating Controller 10 A Controller, drive pump, brake valve, holding solenoid 15 A Sprinkling 10 A Flow divider, edge cutter 10 A Vibro switch valve Brake pressure switch 25 A Fuse, hydraulic oil cooler 15 A Reserve Fig.
  • Page 121 Fig. 10-6 Dipped lights and parking lights: Dipped light Remove the plug from the rear of the lamp unit. Remove the guard. Press on the end of the securing clip to remove it. Replace the defective bulb with a new one of the same type and power. Put the guard back on the casing.

  • Page 122: Replacing Bulbs At The Rear

    10.3.2 Replacing bulbs at the rear At the rear, you have direct access to the work light (1) and the tail lights (2). Fig. 10-8 Work light / tail light Work light Remove the entire work light from the water tank. Remove the plug from the rear of the lamp unit.

  • Page 123: Replacing Gas Struts

    10.4.1 Replacing gas struts WARNING Risk of accident through hood falling down! • Secure the hood before you replace the gas struts. ○ Support the hood with a rod. ○ Attach the hood to a crane by the handle. removal Use a screwdriver to lift the clips.
  • Page 124 ARX 4...
  • Page 125 11Storage...

  • Page 126: Storage

    11.1 Storage 11.1.1 Short-term storage ● Put the operating lever into neutral position. ● Secure the roller from unauthorized start-up and unintentional rolling away. ● Remove the ignition key. 11.1.2 Long-term storage Tab. 11-1 Long-term storage defective compo- precautions Chapter nents Diesel engine Observe the information in the “Long-term storage”...

  • Page 127: Draining The Water Tank And Sprinkler

    11.2.1 Draining the water tank and sprinkler The water tank and the sprinkler unit must be drained. Undo the quick-release coupling of the sprinkler hose. Press the black plastic ring against the screw connection. Pull the hose off the coupling. Drain off the water.
  • Page 128 ARX 4...
  • Page 129 12Transport...

  • Page 130: Transport

    12.1 Transport DANGER Risk of crushing through presence in the pivoting area (dan- ger zone)! • The articulated joint lock (joint protection) must be fitted before lifting the roller for transport. 12.1.1 Joint protection Blocking Release the lower part of the joint protection (1). the joint protec- First, remove the compression spring (2) and then the lock bolt (3).

  • Page 131: Lifting At The 4-Point Lifting Eyes

    12.1.2 Lifting at the 4-point lifting eyes With the 4-point lifting eyes, lift the roller with suitable tools using the four lifting eyes integrated in the wheel suspension. Bring the joint protection into place. Lift the roller vertically with suitable hoisting tackle. Always use all four lifting eyes integrated in the wheel suspension.

  • Page 132: Center Of Gravity

    Permissible angle ranges for diagonal lashing: 0° ≤ α ≤ 40° ● 40° ≤ β ≤ 50° ● Fig. 12-3 Lashing the roller / side view Fig. 12-4 Lashing the roller / front view CAUTION Risk of accident through blocked steering! •...
  • Page 133 Fig. 12-5 Roller's center of gravity Transport...
  • Page 134 ARX 4...

  • Page 135: Disposal

    13Disposal...

  • Page 136: Introduction

    13.1 Introduction CAUTION Environmental hazard through operating materials! • Do not allow any liquids get into drains, soil or the environment. The roller must be disposed of properly; ask your authorized dealer. 13.2 Removal and depressurization of the gas struts WARNING Eye injury! Because of the high internal pressure, chips and oil can spat-...
  • Page 137 1. Saw cut / drilled hole 2. Saw cut / drilled hole about Pressurized Bottom Piston rod tube Fig. 13-1 Removal and depressurization of the gas struts 1. saw cut / hole position: Cut or drill into the pressurized tube about 20mm from the bottom.
  • Page 138 ARX 4...

  • Page 139: Appendix

    14Appendix...

  • Page 140: Wiring Diagram, Arx 4

    14.1 Wiring diagram, ARX 4 Fig. 14-1 Wiring diagram no. 1202835-1 ARX 4...
  • Page 141 Fig. 14-2 Wiring diagram no. 1202835-2 Appendix...

  • Page 142: Key For Arx 4 Wiring Diagram

    14.1.1 Key for ARX 4 wiring diagram Element Description Diesel tank fuel level display Voltage display Horn Reversing alarm Warning buzzer, flow divider Warning buzzer, seat contact delay Front right low beam light Front left low beam light Front right parking light Front right position light Front left parking light Front left position light...
  • Page 143 Element Description Fuse, controller, inputs Fuse, hydraulic oil cooler Fuse, reserve Fuse, starter Fuse, diesel pump Fuse, reserve Fuse, reserve Alternator Battery Warning lamp, error Control lamp, charging control Warning lamp - engine oil pressure Warning lamp - coolant temperature Warning lamp, hydraulic oil temperature Warning lamp, emergency stop Warning lamp, diesel reserve...
  • Page 144 Element Description Starter motor Hydraulic oil cooler Diesel pump Sprinkler pump Sprinkler pump, anti-adhesive Controller Display unit Measuring transducer, asphalt temperature Operating hours counter Pre-heating coil Seat heating Switch, ignition Switch, emergency stop Operating lever sensor, right Operating lever switch, right Potentiometer, sprinkler Switch, work gear Switch, vibration automation...
  • Page 145 Element Description Sensor, hydraulic oil temperature Sensor, diesel tank Sensor, engine oil pressure Sensor, coolant temperature Free-running diode, buzzer, flow divider Diode, edge cutter 1 Diode, edge cutter 2 Pull-in / holding solenoid Valve, locking brake Drive pump, forwards Drive pump, backwards Valve, front vibration Valve, rear vibration Valve, large amplitude vibration...

  • Page 146: Hydraulics Diagram, Arx 4

    14.2 Hydraulics diagram, ARX 4 Fig. 14-3 Hydraulics diagram no. 1208392 ARX 4...

  • Page 147: Key For Arx 4 Hydraulics Diagram

    14.2.1 Key for ARX 4 hydraulics diagram Element Description Drive pump Vibro-steering pump Front drive motor Rear drive motor Steering orbitrol Steering cylinder Vibro switch valve Vibro motor, front Vibro motor, rear Oil cooler Return-line suction filter Hydraulic oil tank Filler, ventilation filter Brake valve Appendix...

  • Page 148: Hydraulics Diagram, Arx 4 K

    14.3 Hydraulics diagram, ARX 4 K Fig. 14-4 Hydraulics diagram no. 1217529 ARX 4...

  • Page 149: Key For Arx 4 K Hydraulics Diagram

    14.3.1 Key for ARX 4 K hydraulics diagram Element Description Drive pump Vibro-steering pump Front drive motor Rear drive motor Steering orbitrol Steering cylinder Vibro switch valve Vibro motor, front Vibro motor, rear Oil cooler Return-line suction filter Hydraulic oil tank Filler, ventilation filter Brake valve Drive motor, rear left...
  • Page 150 ARX 4...
  • Page 151 Tables Documents for the ARX 4 ............14 Roller with roller drum .
  • Page 152 Lubricant table............. . 110 Consumables .

This manual is also suitable for:

Arx 45Arx 40Arx 45 kArx 40 k

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