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CORE HEALTH & FITNESS
BOXMASTER PRO TOWER
OWNER'S
MANUAL

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Summary of Contents for Stairmaster CORE HEALTH & FITNESS BOXMASTER PRO TOWER

  • Page 1 CORE HEALTH & FITNESS BOXMASTER PRO TOWER OWNER'S MANUAL...
  • Page 2 TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ........................2 IMPORTANT LABEL LOCATIONS ........................4 PRODUCT SPECIFICATIONS ..............4 ASSEMBLY ........................6 OPTIONAL BASE 400-1120 ..............13 OPTIONAL KICK PAD 731-5674 ..............16 MAINTENANCE ........................17 TOOLS ..............17 MAINTENANCE SCHEDULE ..............18 REPLACEMENT PARTS ........................19 SUPPORT &...
  • Page 3 IMPORTANT SAFETY INSTRUCTIONS WARNING! Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL installation instructions. The Owner’s Manual describes equipment assembly and instructs members on how to use correctly and safely. Read all warnings posted on the machine. Health related injuries may result from incorrect or excessive use of exercise equipment.
  • Page 4 When adjusting any seat, knee stabilization pad, range of motion limiter, foothold pad or any other type of adjuster, make certain that the adjusting pin is fully engaged in the hole to avoid injury. If any of the adjustment devices are left projecting, they could interfere with the user’s movement.
  • Page 5 IMPORTANT LABEL LOCATIONS This page shows the location of the warning labels and communication stickers placed on the equipment as part of the manufacturing process. It is critical that owners maintain the integrity and placement of these stickers. If you find any stickers missing or damaged the replacement numbers are shown on the support site and following pages.
  • Page 6 050-5577 STICKER,NOTICE TO OIL 731-0517 731-0512 731-9123 STICKER, WARNING, BOLT STICKER,CAUTION,PINCH BOX MASTER PRO STICKER DOWN 731-5349 731-5348 731-5351 STICKER, CAUTION, WEAR STICKER, CAUTION, DO NOT HIT STICKER, CAUTION, DO NOT PROPER WRIST WRAPS/ BACK OF PAD LEAN ON UNIT/HOLD SPRINGS GLOVES 731-2430 STICKER,WARNING, STANDARD INSTRUCTIONS...
  • Page 7 ASSEMBLY All equipment MUST be secured (bolted and tightened) to a solid, level surface, using all of the anchoring holes provided, to stabilize and eliminate rocking or tipping over. Shim any mounting surface that does not rest thoroughly on the floor using flat washers, DO NOT force the foot to contact the ground with anchors. Fasteners must have a minimum of 500 lbs.
  • Page 8 PROCEDURE 731-9118 731-9336 731-9116 731-9115 731-9334 731-9117 731-9335 731-0373 731-9119 731-9332 731-9333 731-9120 731-5331 Fig. 3 1. Align Boxing Pad (731-9118) against Spring Arm (731-5331) and install three socket head cap screws (731- 5331) and three M6 Plain Washers (731-0373) and tighten.Repeat the process for the remaining Boxing Pads and Spring Arms pictured in Figure 3.
  • Page 9 2. Install twelve Socket Head Screws (731-5330) and twelve M8 Plain Washers (731-0355) into the Mount Plate of the Median Spring Arm (731-9113). Place the Median Pad Cover (731-9122) onto the Median Spring Arm and secure top of pad to the velcro tabs. 731-9122 731-0355 731-5330...
  • Page 10 731-9112 4. Slide the Upper Adjustment Frame (731-9112) onto the Base Tower (731-9326). 731-9326 Fig. 6 Page 9...
  • Page 11 5. Install the Gas Spring (731-5316) into the 731-9112 Upper Adjustment Frame (731-9112) and the Base Tower (731-9326). 731-9326 731-5316 Fig. 7 731-5313 6. Install the three Adjustment Handles (731- 5313) into the Upper Adjustment Frame (731- 9112). 731-9112 Fig. 8 Page 10...
  • Page 12 731-9334 731-9336 731-9113 731-9335 731-0350 731-3898 731-5329 731-9333 731-9332 Fig. 9 7. Align Spring Arms to corresponding Arm Mount Plates and install using twenty-four M10 socket head cap screws (731-0350), twenty-four split lock washers (731-3898), and twenty-four M10 fender washers (731- 5329).
  • Page 13 8. Align the Number 12 Boxing Pad (731-9121) against the Pad Mount Plate of the Upper Adjustable Frame (731-9112). Install using six socket head cap screws (731-5331) and six M6 plain washers (731-0373). 731-9121 731-9112 731-0373 731-5331 Fig. 10 9. Assembly is complete. Fig.
  • Page 14 OPTIONAL BASE 400-1120 Horizontal Fixed Plates Riser Plates Fig. 12 1. Place the two Horizontal Fixed Plates flat against the Riser Plates. Upper Fixed Plate 2. Place the two Vertical Fixed Plates over the Horizontal Fixed Plates. Then place the Upper Vertical Fixed Plates Fixed Plate over the Vertical Fixed Plates.
  • Page 15 731-0390 731-5340 3. Install twelve M8 25mm socket head cap screws (731-0390) into the Vertical Fixed Plates. Install four M8 50mm socket head cap screws (731-5340) into the Upper Fixed Plate. Fig. 14 9BM-K9601 731-5338 Weld Studs 4. Position the Boxmaster unit over top of the weld studs and lower the plate base holes through the weld studs.
  • Page 16 Fig. 16 5. Assembly is complete. Page 15...
  • Page 17 OPTIONAL KICK PAD 731-5674 9BM-K9601 731-5674 1. Slide the Kick Pad (731-5674) against the tower base of the Boxmaster and tie the straps. Fig. 17 2. Assembly is complete. Fig. 18 Page 16...
  • Page 18 MAINTENANCE TOOLS Working on this product will require basic and/or sometimes specialty tools based on the type of service that will be performed at any time. To assist, we recommend having the tools listed available when performing maintenance. Tool Metric Allen Key Set Screwdriver Set, Phillips Metric Open-Ended Wrench Set Screwdriver Set, Flat...
  • Page 19 MAINTENANCE SCHEDULE With durable, high performance components, this equipment is designed for heavy usage with minimal maintenance required. To keep it in top condition, perform regular daily, weekly and monthly preventive maintenance routines outlined below. The safety and integrity of this machine can only be maintained when the equipment is regularly examined for damage and wear and repaired.
  • Page 20 REPLACEMENT PARTS Replacement parts for this unit are available through SUPPORT & SERVICE. Parts listed are shown on the following pages and interactive drawings available on Core Connect. Listed parts may change, please check Core Connect for latest versions and other SKU’s covered by this manual: LABELS AND LANYARD FRAME COMPONENTS SPRING ARMS...
  • Page 21 LABELS AND LANYARD 731-5348 731-5351 050-5577 731-2430 731-5349 731-7975 731-0512 731-9123 731-0517 Fig. 19 Page 20...
  • Page 22 FRAME COMPONENTS 731-5313 731-5314 731-5316 731-9112 Fig. 20 Page 21...
  • Page 23 SPRING ARMS 731-9336 731-9334 731-9335 731-3898 731-9113 731-5329 731-0350 731-9333 731-9332 Fig. 21 Page 22...
  • Page 24 BOXING PADS 731-9116 731-9115 731-9117 731-9118 731-5331 731-0373 731-9119 731-9120 731-9121 Fig. 22 Page 23...
  • Page 25 MIDDLE PAD 731-9122 731-0355 731-5330 Fig. 23 Page 24...
  • Page 26 SUPPORT & SERVICE CORE CONNECT Core Connect is your portal to all things service! Whether you need to order parts or register your warranty, Core Connect is the most effective way to get what you need fast and keep your facility operating smoothly. OFFERS 24-HOUR SELF SERVICE ACCESS TO: •...
  • Page 27 THIS PAGE INTENTIONALLY BLANK Page 26...
  • Page 28 PART NUMBER 620-8152, REV D All rights reserved. Star Trac, the Star Trac logo and StairMaster are registered trademarks of Core Health & Fitness, LLC. Schwinn and Nautilus are registered trademarks of Nautilus Inc. used under license to Core Health & Fitness LLC. Throwdown is a registered trademark of Throwdown Industries, LLC.